EP0155619A2 - Method for connecting metal sheets together - Google Patents
Method for connecting metal sheets together Download PDFInfo
- Publication number
- EP0155619A2 EP0155619A2 EP85102777A EP85102777A EP0155619A2 EP 0155619 A2 EP0155619 A2 EP 0155619A2 EP 85102777 A EP85102777 A EP 85102777A EP 85102777 A EP85102777 A EP 85102777A EP 0155619 A2 EP0155619 A2 EP 0155619A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- die
- sheet
- sheets
- anvil
- clinching device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000002184 metal Substances 0.000 title claims description 6
- 238000005520 cutting process Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 16
- 238000005304 joining Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 description 4
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- 229910000831 Steel Inorganic materials 0.000 description 2
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- 230000003203 everyday effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/03—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
- B21D39/031—Joining superposed plates by locally deforming without slitting or piercing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/34—Means for forming clench-tongue [eg, for tieband]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49833—Punching, piercing or reaming part by surface of second part
- Y10T29/49835—Punching, piercing or reaming part by surface of second part with shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49908—Joining by deforming
- Y10T29/49915—Overedge assembling of seated part
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49908—Joining by deforming
- Y10T29/49938—Radially expanding part in cavity, aperture, or hollow body
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5343—Means to drive self-piercing work part
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/49—Member deformed in situ
- Y10T403/4974—Member deformed in situ by piercing
Definitions
- the invention relates to a clinching method in which two sheets lying flat on top of one another are connected to one another by cutting, pressing through sheet metal material and extruding the pressed material behind the incisions.
- extruding Regarding the term "enforcement”, DIN 8593, Part 5, Section 4.5.2.11. to refer.
- the invention further relates to a clinching device with which the method can be carried out.
- a clinching device for joining sheet metal lying flat on top of one another comprising a die with a central anvil part and with support parts projecting over an anvil work surface, resiliently arranged with respect to the anvil and provided with cutting edges at its free end, and a punch which passes through the die relative to the die Sheets can be moved towards the anvil work surface is disclosed in EP-B-00 77 932; with it, for example, the joint connection can be made in accordance with the aforementioned DIN sheet.
- the stamp or the stamps have a counter cutting edge for each die cutting edge, in the preferred case two parallel cutting edges and two counter cutting edges.
- the stamp cuts through both sheets along congruent lines, and the material pressed through on the die side is squeezed.
- This known device has the advantage of very small dimensions relative to the thickness of the sheets to be connected, and both the punch and the die are very easy to manufacture.
- the strength of the "joining point" created with the known device is by far sufficient in most cases, there was nevertheless a need to increase the skill of the connection and the object of the present invention is a clinching method and to provide a device suitable for its implementation, in which or in which the joining strength is increased compared to the values achievable with the known device.
- the method according to the invention is characterized in that only one of the sheets is provided with incisions and the pressed material is extruded on the side of the cut sheet facing away from the other sheet.
- the device according to the invention is characterized in that the punch, at least in the area of its working surface facing the anvil, is narrower than the push-through area defined by the distance between the cutting edges.
- the non-cut sheet remains fluid-tight at the joint and that coatings such as galvanizing or plating are not cut through, so that generally a desired corrosion protection is retained.
- jointed surfaces of the joint are all rounded, which should further deteriorate the strength under both shear and tensile loads.
- the edges delimiting the working surface of the stamp in a deliberately blunt manner by selecting an edge angle of more than 90 ° and / or rounding the edges.
- An angle of 40 ° has proven itself for steel sheets of the same thickness.
- the teaching of the invention is also applicable to devices in which a die has a stamp with several working surfaces, e.g. a double stamp is assigned.
- the invention can also be implemented with matrices in which the support parts can be exchanged to adapt to different material qualities and / or material thicknesses.
- a particularly simple embodiment of the device is obtained if the die has only two support parts with cutting edges that are parallel to one another.
- this embodiment has the advantage that the alignment of the die and punch in the press used only has to be carried out with a high degree of accuracy in the direction perpendicular to the cutting edges, while the alignment across is less critical.
- FIGS. 1 and 2 show the two possible relative positions of the punch and die at the beginning and at the end of the press stroke.
- FIGS. 1 to 5 First, reference is made to FIGS. 1 to 5.
- the die comprises a stationary anvil 10 supported on its underside in the press with an essentially elongated, rectangular plan; Fig. 1 shows the side view on the narrow side.
- Support parts 12 extend along the broad sides of the anvil and can extend laterally (FIG. 2) and whose free edges facing the anvil are designed as cutting edges.
- the plane defined by the two cutting edges is one dimension higher than the somewhat convexly curved working surface 16 of the anvil, which is smaller than the sum of the thickness of both sheets 18, 20, but greater than the thickness of the sheet 18 facing it.
- the punch 22 has a working surface 24 which - as can be clearly seen in FIG. 1 - is narrower than the distance between the two cutting edges: Jen corresponds to the die. Starting from this working surface, the cross section of the stamp increases, so that the area penetrating into the sheets has the shape of a truncated pyramid with a rectangular base, the angle of inclination of the pyramid sides relative to the stamp axis being approximately 20 c ; this corresponds to a tip angle of 40 °.
- the amount by which the work surface 24 is narrower than that The distance between the cutting edges depends on the thickness of the sheets, in particular on the thickness of the sheet 20 facing them, and is preferably dimensioned (for which a few attempts are sufficient) that this sheet 20 is no longer cut through when joining.
- the edge delimiting the working surface 24 is rounded, in the example with a radius of the order of 0.5 mm, and polished.
- the side faces of the truncated pyramid-shaped stamp section are designated by 26.
- the contour of the stamp on the sides extending perpendicular to the cutting edges is not shown in FIGS. 1 and 2, but can be seen in FIG. 9, which shows a stamp "that is different on the right than a doubling of the stamp from FIG. 1 une 2. It should be noted that here too the contour has approximately the same apex angle of the truncated pyramid as on the sides parallel to the cutting edge.
- FIGS. 6 to 8 Two parallel incisions were made in the sheet 18; the die and the stamp are very simple, inexpensive adjustable shape. If special requirements are placed on the appearance of the joining points, that is to say they are visible, for example, in everyday objects, an embodiment of the device as indicated in FIGS. 6 to 8 can be preferred. These embodiments are only shown as a top view of the die.
- the anvil 10 '(FIG. 6) or 10 "(FIG. 7) has the shape of a cylinder, and the support parts 12' or 12" have cutting edges which extend the sheet metal facing them along four (FIG. 6) or Cut three (Fig. 7) arcs with the same radius and common center.
- FIG. 8 In the embodiment according to FIG. 8, four supporting parts 12 "'are arranged around an anvil 10"', which has a square outline; the webs then remain in the corner area. It should be noted that under certain circumstances it is also possible to dispense with standing webs. This would result in a closed circular incision shape in FIGS. 6 and 7, in FIG. 8 a closed square incision shape, with the result that a plate with a corresponding outline would be punched out of the sheet metal facing the die. The appearance of the joint would be very similar to a rivet head, but care would have to be taken to ensure that the die-cut plate is ejected from the die after each operation.
- the stamp according to FIG. 9 is designed as a double stamp, in that two stamps according to FIG. 1 are arranged side by side and are made in one piece. One can see the two working surfaces 24a, 24b and the respectively assigned flanks 28, which extend perpendicular to the cutting edges and also define an apex angle of 40 °. The edges of the associated matrices are simply designed to be correspondingly longer, so that two adjacent joints are produced with one press stroke.
- the die includes a base 118 with a flat, one; Press table (not shown) parallel support surface 120 and a flat clamping surface 122 extending perpendicular thereto.
- a threaded bore 124 is machined into the base perpendicular to the clamping surface 122.
- the support members 126, 128 and anvil 130 are separately manufactured components.
- the anvil 130 is an embossed steel part, and the support parts are stamped and erroneous, the area of their cutting edges 132 - both on their side facing the anvil and on its side facing the support parts are provided with a cutting edge - specially hardened or hard-coated and ground.
- the anvil and support parts have through holes which, when assembled, are in alignment with the threaded bore 124, the forces acting on the joining being transmitted to the base in that the support parts and anvil are supported on the support surface 120.
- a clamping plate 134 On the side facing away from the clamping surface 122 of the support part 126, a clamping plate 134 is provided, also provided with an aligned through hole. The entire assembly is held together by a clamping screw 136. In Fig. 10 the clamping screw is not yet tightened so that you can see that it is convexly curved outwards and thus acts as a spring washer. With its lower edge, it also lies on the support surface 120.
- This embodiment has the advantage that the support parts can first be turned over when their cutting edges wear and, if the second pair of cutting edges is blunt, can be replaced.
- the anvil can also be replaced.
- Experience has shown that there is no wear on the anvil, but this enables the joining of sheets of different thickness, which in turn requires a change in the distance of the cutting edges 132 from the anvil working surface 138.
- the upper edge 140 of the clamping washer is at the same height as the upper edge 142 of the clamping surface 122, so that the same clamping conditions are present for both support parts.
- the support parts have a contour with lateral cutouts, so that the bending stress during lateral rebound is distributed as uniformly as possible over the length of the support parts.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Connection Of Plates (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Durchsetzfügeverfahren, bei dem dank besonderer Gestaltung von Patrize und Matrize nur eines der Bleche mit Einschnitten versehen wird, wobei sich eine Verbindung hoher Festigkeit ergibt.Push-through method in which, thanks to the special design of the male and female molds, only one of the sheets is provided with incisions, resulting in a high-strength connection.
Description
Die Erfindung betrifft ein Durchsetzfügeverfahren, bei dem zwei flächig aufeinanderliegende Bleche durch Einschneiden, Durchdrücken von Blechmaterial und Fließverpressen des durchgedrückten Materials hinter den Einschnitten miteinander verbunden werden. Zu dem Begriff "Durchsetzfügen" ist auf DIN 8593, Teil 5, Abschnitt 4.5.2.11. zu verweisen.The invention relates to a clinching method in which two sheets lying flat on top of one another are connected to one another by cutting, pressing through sheet metal material and extruding the pressed material behind the incisions. Regarding the term "enforcement", DIN 8593, Part 5, Section 4.5.2.11. to refer.
Die Erfindung betrifft ferner eine Durchsetzfügevorrichtung, mit der das Verfahren durchführbar ist.The invention further relates to a clinching device with which the method can be carried out.
Eine Durchsetzfügevorrichtung zum Verbinden flächig aufeinanderliegender Bleche, umfassend eine Matrize mit einem mittleren Amboßteil und mit über eine Amboßarbeitsfläche vorstehenden, auswärts bezüglich des Amboß' federnd angeordneten und mit Schneiden an ihrem freien Ende versehenen Stützteilen, sowie einen Stempel, der relativ zu der Matrize durch die Bleche hindurch auf die Amboßarbeitsfläche zu bewegbar ist, ist in der EP-B-00 77 932 offenbart; mit ihr beispielsweise läßt sich die Fügeverbindung gemäß dem erwähnten DIN-Blatt herstellen.A clinching device for joining sheet metal lying flat on top of one another, comprising a die with a central anvil part and with support parts projecting over an anvil work surface, resiliently arranged with respect to the anvil and provided with cutting edges at its free end, and a punch which passes through the die relative to the die Sheets can be moved towards the anvil work surface is disclosed in EP-B-00 77 932; with it, for example, the joint connection can be made in accordance with the aforementioned DIN sheet.
Bei der bekannten Vorrichtung weist der Stempel oder weisen die Stempel für jede Matrizenschneide eine Gegenschneide auf, im bevorzugten Falle je zwei parallele Schneiden und Gegenschneiden. Der Stempel durchschneidet beide Bleche längs kongruenten Linien, und das auf der Matrizenseite durchgedrückte Material wird breitgequetscht. - Diese bekannte Vorrichtung hat den Vorzug sehr geringer Abmessungen relativ zu der Dicke der zu verbindenden Bleche, und sowohl der Stempel als auch die Matrize sind sehr einfach zu fertigen.In the known device, the stamp or the stamps have a counter cutting edge for each die cutting edge, in the preferred case two parallel cutting edges and two counter cutting edges. The stamp cuts through both sheets along congruent lines, and the material pressed through on the die side is squeezed. - This known device has the advantage of very small dimensions relative to the thickness of the sheets to be connected, and both the punch and the die are very easy to manufacture.
Obwohl die Festigkeit des mit der bekannten Vorrichtung erzeugten "Fügepunkts", wie die Praxis gezeigt hat, in den meisten Fällen bei weitem ausreicht, bestand gleichwohl das Bedürfnis, die Fertigkeit der Verbindung zu vergrößern, und es ist die Aufgabe der vorliegenden Erfindung, ein Durchsetzfügeverfahren und eine zu seiner Durchführung geeignete Vorrichtung zu schaffen, bei dem bzw. bei der die Fügefestigkeit gegenüber den mit der bekannten Vorrichtung erzielbaren Werten erhöht ist.Although, as practice has shown, the strength of the "joining point" created with the known device is by far sufficient in most cases, there was nevertheless a need to increase the skill of the connection and the object of the present invention is a clinching method and to provide a device suitable for its implementation, in which or in which the joining strength is increased compared to the values achievable with the known device.
Zur Lösung dieser Aufgabe ist das Verfahren gemäß der Erfindung dadurch gekennzeichnet, daß nur eines der Bleche mit Einschnitten versehen wird und das durchgedrückte Material auf der dem andern Blech abgewandten Seite des eingeschnittenen Blechs fließverpreßt wird.To achieve this object, the method according to the invention is characterized in that only one of the sheets is provided with incisions and the pressed material is extruded on the side of the cut sheet facing away from the other sheet.
Die erfindungsgemäße Vorrichtung ist dadurch gekennzeichnet, daß der Stempel zumindest im Bereich seiner dem Amboß zugekehrten Arbeitsfläche schmaler ist als der durch den Abstand der Schneiden definierte Durchdrückbereich.The device according to the invention is characterized in that the punch, at least in the area of its working surface facing the anvil, is narrower than the push-through area defined by the distance between the cutting edges.
Bei Vergleichsmessungen hat sich in höchst überraschender Weise gezeigt, daß die Festigkeit eines erfindungsgemäß erzeugten Fügepunkts diejenige von Fügepunkten, die mit der bekannten Vorrichtung unter sonst gleichen Bedingungen gefertigt wurden, um mindestens 50% und bis zu 75% übersteigt; dabei wurde die Fügeverbindung Scherbelastungen parallel zur Blechoberfläche sowie Zugbelastungen senkrecht zu dieser unterworfen.In comparative measurements, it has been shown in a highly surprising manner that the strength of a joining point produced according to the invention exceeds that of joining points which were produced with the known device under otherwise identical conditions by at least 50% and up to 75%; the joint connection was subjected to shear loads parallel to the sheet surface and tensile loads perpendicular to it.
Bei Anwendung der Erfindung ergibt sich der weitere Vorteil, daß das nicht-eingeschnittene Blech an der Fügestelle fluiddicht bleibt und auch Beschichtungen wie Verzinkung oder Plattierung nicht durchschnitten werden, so daß im allgemeinen ein gewöhnlich gewunschter Korrosionssc-hutz erhalten bleibt.When using the invention, there is the further advantage that the non-cut sheet remains fluid-tight at the joint and that coatings such as galvanizing or plating are not cut through, so that generally a desired corrosion protection is retained.
Fügeverfahren, bei denen der Fügepunkt dicht bleibt, sind aus der DE-A-31 06 313 bekannt. Gemäß der Lehre dieser Druckschrift werden zwei flächig aufeinanderliegende Bleche dadurch miteinander verbunden, daß ein begrenzter Abschnitt des einen Bleches mittels eines stumpfen Stempels durch das andere, von einer ebenfalls stumpfen Matrize abgestützte andere Blech durchgedrückt wird, wonach beide durchgedrückten Bleche hinter der dem ersten Blech abgewandten Seite des zweiten Blechs seitlich fließverpreßt werden. Zu diesem Zweck 'können zwei Teile der Matrize seitlich ausfeaern. Dabei trägt der durchgedrückte und fließverpreßte Materialanteil des der Matrize zugekehrten Blechs nichts zur Fügefestigkeit bei; im Gegenteil behindert das Material dieses Bleches das Fließverpressen des vom stempelseitigen Blech durchgedrückten Materials, so daß eine schlechtere Festigkeit zu erwarten ist. Darüberhinaus sind die miteinander verklammerten Flächen der Fügestelle sämtlich abgerundet, was die Festigkeit sowohl bei Scher- als auch bei Zugbelastung weiter verschlechtern dürfte. Diese überlegungen, bezogen auf den Gegenstand der Erfindung und den Stand der Technik, beruhen natürlich auf der Annahme sonst gleicher Bedingungen (Materialoualität und -dicke, Abmessung der Fügestelle, Arbeitsdruck und Arbeitshub).Joining processes in which the joining point remains tight are known from DE-A-31 06 313. According to the teaching of this document, two sheets lying flat on top of one another are connected to one another in that a limited section of one sheet is pressed by means of a blunt stamp through the other sheet, which is also supported by a blunt die, after which both sheets pressed through are behind the first sheet facing away from the first Side of the second sheet are extruded laterally. For this purpose, two parts of the die can extend laterally. The pressed-through and extruded material portion of the sheet facing the die does not contribute to the joining strength; on the contrary, the material of this sheet hinders the extrusion of the material pushed through by the stamp-side sheet, so that poorer strength is to be expected. In addition, the jointed surfaces of the joint are all rounded, which should further deteriorate the strength under both shear and tensile loads. These considerations, based on the subject matter of the invention and the prior art, are of course based on the assumption of otherwise identical conditions (material quality and thickness, dimension of the joint, working pressure and working stroke).
Bei der Vorrichtung gemäß der Erfindung hat es sich als vorteilhaft erwiesen, die die Arbeitsfläche des Stempels begrenzenden Kanten betont stumpf auszubilden, indem ein Kantenwinkel von mehr als 90° gewählt wird und/oder die Kanten verrundet werden. Andererseits muß aber auch sichergestellt werden, daß das matrizenseitige Blech wirklich eingeschnitten wird, und daß auch der Vorgang des Fließverpressens in gewünschter Weise abläuft. Es hat sich cabei für die wichtigsten Anwendungsfälle als brauchbarer Kompromiß herausgestellt, den Stempel -- ausgehend von seiner Arbeitsfläche -- kegel- oder pyramidenstumpfförmig (je nach Form der Schneiden) mit einem Konus- bzw. Pyramidenspitzenwinkel von 30..500 auszubilden, wobei die Festlegung durch die Dicke und Qualität des Materials der Bleche bestimmt wird. Ein Winkel von 40° hat sich bei Stahlblechen gleicher Dicke bewährt.In the device according to the invention, it has proven to be advantageous to form the edges delimiting the working surface of the stamp in a deliberately blunt manner by selecting an edge angle of more than 90 ° and / or rounding the edges. On the other hand, it must also be ensured that the sheet on the die side is really cut, and that the process of extrusion is also carried out in the desired manner. For the most important applications, it has turned out to be a useful compromise to design the stamp - starting from its working surface - in the shape of a truncated cone or pyramid (depending on the shape of the cutting edges) with a cone or pyramid tip angle of 30..50 0 , whereby the determination is determined by the thickness and quality of the material of the sheets. An angle of 40 ° has proven itself for steel sheets of the same thickness.
Die Lehre der Erfindung ist auch bei solchen Vorrichtungen anwendbar, bei denen einer Matrize ein Stempel mit mehreren Arbeitsflächen, z.B. ein Doppelstempel, zugeordnet ist. Ebenso ist die Erfindung auch mit Matrizen ausführbar, bei denen die Stützteile zur Anpassung an unterschiedliche Materialqualitäten und/oder Materialdicken austauschbar sind.The teaching of the invention is also applicable to devices in which a die has a stamp with several working surfaces, e.g. a double stamp is assigned. The invention can also be implemented with matrices in which the support parts can be exchanged to adapt to different material qualities and / or material thicknesses.
Eine besonders einfache Ausführung der Vorrichtung ergibt sich, wenn die Matrize nur zwei Stützteile mit zueinander parallelen Schneiden aufweist. Darüberhinaus hat diese Ausführungsform den Vorteil, daß die Ausfluchtung von Matrize und Stempel in der verwendeten Presse nur in Richtung senkrecht zu den Schneiden mit hoher Genauigkeit zu erfolgen braucht, während die Ausfluchtung quer dazu weniger kritisch ist.A particularly simple embodiment of the device is obtained if the die has only two support parts with cutting edges that are parallel to one another. In addition, this embodiment has the advantage that the alignment of the die and punch in the press used only has to be carried out with a high degree of accuracy in the direction perpendicular to the cutting edges, while the alignment across is less critical.
Ausführungsbeispiele von erfindungsgemäßen Vorrichtungen werden nachstehend unter Bezugnahme auf die beigefügten Zeichnungen im einzelnen erläutert. Die Zeichnungen sind weitgehend schematisiert und auf das Wesentliche beschrankt; hinsichtlich des Aufbaus im einzelnen ist auf die eingangs erwähnte EP-PS zu verweisen.
- Fig. 1 zeigt in Teilseitenansicht eine erste Ausführungsform, während die zu verbindenden Bleche im Schnitt gezeichnet sind,
- Fig. 2 stellt analog zu Fig. 1 die Teile nach Beendigung des Fügevorgangs dar,
- Fig. 3 zeigt perspektivisch im Teilschnitt eine mit der Vorrichtung nach Fig. 1 und 2 gefügte Verbindung, Fig. 4 ist eine Darstellung analog Fig. 3, jedoch in Richtung der Pfeile 4-4 in Fig. 3 gesehen,
- Fig. 5 ist eine Draufsicht auf die Fügestelle nach Fig. 3,4,
- Fig. 6, 7 und 8 zeigen Draufsichten auf die Matrizen weiterer Ausführungsformen von Vorrichtungen,
- Fig. 9 stellt in Seitenansicht einen Stempel einer weiteren Ausführungsform dar,
- Fig. 10 zeigt in zu Fig. 1 analoger Darstellung eine Matrize abweichender Konstruktion, und
- Fig. 11 ist eine Ansicht auf die Matrize nach Fig. 10 in Richtung des Pfeiles 11.
- Fig. 1 shows a partial side view of a first embodiment, while the sheets to be connected are drawn in section,
- 2 shows, analogously to FIG. 1, the parts after the joining process has ended,
- 3 shows a perspective partial section of a connection made with the device according to FIGS. 1 and 2, FIG. 4 is an illustration analogous to FIG. 3, but seen in the direction of arrows 4-4 in FIG. 3,
- 5 is a top view of the joint of FIG. 3, 4,
- 6, 7 and 8 show top views of the matrices of further embodiments of devices,
- 9 shows a side view of a stamp of a further embodiment,
- FIG. 10 shows, in a representation analogous to FIG. 1, a die of a different construction, and
- 11 is a view of the die of FIG. 10 in the direction of
arrow 11.
Die Presse oder Pressenanordnung, in die die jeweils zusammengehörigen und zusammenwirkenden Teile -- Stempel einerseits, Matrize andererseits -- ausgefluchtet zueinander eingebaut sind, sind in den Zeichnungen nicht dargestellt. Die Wirkrichtung der Presse ergibt sich ohne weiteres aus der Zusammenschau der Fig. 1 und 2, welche die beider möglichen Relativlagen von Stempel und Matrize zu Beginn und am Ende des Pressenhubes zeigen.The press or press arrangement, in which the respectively associated and interacting parts - punch on the one hand, die on the other hand - are installed in alignment with one another, are not shown in the drawings. The direction of action of the press results from the summary of FIGS. 1 and 2, which show the two possible relative positions of the punch and die at the beginning and at the end of the press stroke.
Zunächst wird auf die Fig. 1 bis 5 bezuggenommen.First, reference is made to FIGS. 1 to 5.
Die Matrize umfaßt einen stationären, an seiner Unterseite in der Presse abgestützten Amboß 10 mit im wesentlichen langgestrecktem, rechteckigen Grundriß; Fig. 1 zeigt die Seitenansicht auf die Schmalseite. Längs der Breitseiten des Amboß' erstrecken sich Stützteile 12, die seitlich ausfedern können (Fig. 2) und deren dem Amboß zugewandte freie Kanten als Schneiden ausgebildet sind. Die von den beiden Schneiden definierte Ebene liegt um ein Maß höher als die etwas konvex gewölbte Arbeitsfläche 16 des Amboß', das kleiner ist als die Summe der Dicke beider Bleche 18. 20, jedoch größer als die Dicke des ihm zugekehrt liegenden Bleches 18.The die comprises a
Der Stempel 22 besitzt eine Arbeitsfläche 24, die -- wie Fig. 1 deutlich entnehmbar ist -- schmaler ist als dem Abstand der beiden Schne:Jen der Matrize voneinander entspricht. Ausgehend von dieser Arbeitsfläche vergrößert sich der Querschnitt des Stempels, so daß der in die Bleche eindringende Bereich die Form eines Pyramidenstumpfes mit rechteckiger Grundfläche aufweist, wobei der Neigungswinkel der Pyramidenseiten gegen die Stempelachse etwa 20c beträgt; das entspricht einem Spitzenwinkel von 40°. Das Maß, um jas die Arbeitsfläche 24 schmaler ist als der Schneidenabstand, richtet sich nach der Dicke der Bleche, insbesondere nach der Dicke des ihm zugewandten Blechs 20, und wirj vorzugsweise so bemessen (wofür wenige Versuche genügen), daß dieses Blech 20 beim Fügen gerade nicht mehr durchschnitten wird. Die die Arbeitsfläche 24 begrenzende Kante ist abgerundet, im Beispiel mit einem Radius in der Größenordnung von 0,5 mm, und poliert. Die Seitenflächen des pyramidenstumpfförmigen Stempelabschnittes sind mit 26 bezeichnet. Die Kontur des Stempels an den sich senkrecht zu den Schneiden erstreckenden Seiten ist in Fig. 1 und 2 nicht dargestellt, läßt sich aber Fig. 9 entnehmen, die einen Stempel zeig", der rechts anderes ist als eine Verdoppelung des Stempels aus Fig. 1 une 2. Es ist anzumerken, daß auch hier die Kontur etwa denselben Spitzenwinkel des Pyramidenstumpfes aufweist wie bei den schneidenparallelen Seiten.The
Während Fig. 1 den Zustand vor dem Fügen zeigt, läßt Fig. 2 das Ergebnis erkennen, das am Ende des Pressenhubes vorliegt (es ist anzumerken, daß entweder der Preßdruck oder der Pressenhub vorgegeben wird):
- Das
Blech 18 ist längs derSchneiden 14, die sich ja senkrecht zur Zeichnungsebene erstrecken, durch das ZusammenwirKen derselben mit demStempel 22 eingeschnitten worden, und der zwischen den Einschnittenstehengebliebene Steg 30 ist bis zurArbeitsfläche 16 des Amboß' durchgedrückt worden. Durch weiteren Druck (und damit Hub) desStempels 22 ist derdurchgedrückte Bereich 32 desBlechs 20, das nicht eingeschnitten worden ist, derart fließverpreßt, daß sein Material hinter diefreigeschnittenen Kanten 34 unter fester Verankerung an diesen plastisch verformt ist. Derdurchaedrückte Steg 30 bleibt mit seinenEnden 36 am Blech hänger, da cort Kein Einschnitt erfolgt ist. Die Fig. 3 bis 5 lassen die so erzeugte Fügung erkennen.
- The
sheet 18 has been cut along thecutting edges 14, which extend perpendicular to the plane of the drawing, by the interaction of the same with thestamp 22, and theweb 30 which has remained between the cuts has been pushed through to theworking surface 16 of the anvil. By further pressure (and thus stroke) of thepunch 22, the pressed-througharea 32 of thesheet 20, which has not been cut, is extruded so that its material is plastically deformed behind thecut edges 34 with firm anchoring to them. The pressed-throughweb 30 remains with itsends 36 on the sheet metal, because cort no incision has been made. 3 to 5 show the addition generated in this way.
Bei der bisher beschriebenen ersten Ausführungsform wurden zwei parallele Einschnitte im Blech 18 erzeugt; die Matrize und der Stempel haben dabei eine sehr einfache, kostengünstig herstellbare Form. Wenn besondere Anforderung an das Aussehen der Fügestellen gestellt werden, diese also etwa bei Gebrauchsgegenständen sichtbar sind, kann eine Ausführungsform der Vorrichtung bevorzugt sein, wie sie in den Fig. 6 bis 8 angedeutet ist. Diese Ausführungsformen sind nur als Draufsicht auf die Matrize dargestellt. Der Amboß 10' (Fig. 6) bzw. 10" (Fig. 7) hat die Form eines Zylinders, und die Stützteile 12' bzw. 12" haben Schneiden, welche das ihnen zugekehrt liegende Blech längs vier (Fig. 6) bzw. drei (Fig. 7) Kreisbögen mit gleichem Radius und gemeinsamem Mittelpunkt einschneiden. Zwischen den Einschnitten bleibt jeweils ein Steg stehen, der die Funktion der Stege 36 aus Fig. 3 hat. Die Arbeitsfläche der zugehörigen Stempel ist mit 24' bzw. 24" angedeutet; die Kontur dieser Stempel ist dann kegelstumpfförmig mit einem Spitzenwinkel von vorzugsweise 40 analog zu Fig. 1.In the first embodiment described so far, two parallel incisions were made in the
Bei der Ausführungsform nach Fig. 8 schließlich sind vier Stützteile 12"' um einen Amboß 10"' herum angeordnet, der einen quadratischen Grundriß aufweist; die Stege bleiben dann im Eckbereich jeweils stehen. Es ist anzumerken, daß unter Umständen auch auf stehenbleibende Stege verzichtet werden kann. Das würde in Fig. 6 und 7 eine geschlossen kreisförmige, in Fig. 8 eine geschlossen quadratische Einschnittform ergeben, mit dem Ergebnis, daß aus dem der Matrize zugekehrten Blech ein Plättchen mit entsprechendem Umriß ausgestanzt würde. Das Aussehen der Fügung wäre sehr ähnlich einem Nietkopf, doch müßte dafür gesorgt werden, daß nach jedem Arbeitsgang das ausgestanzte Plättchen aus der Matrize ausgeworfen wird.Finally, in the embodiment according to FIG. 8, four supporting
Der Stempel gemäß Fig. 9 ist als Doppelstempel ausgebildet, indem zwei Stempel gemäß Fig. 1 nebeneinander angeordnet und einstückig gefertigt sind. Man erkennt die beiden Arbeitsflächen 24a, 24b und die jeweils zugeordneten Flanken 28, die sich senkrecht zu den Schneiden erstrecken und ebenfalls einen Spitzenwinkel von 40° definieren. Die Schneiden der zugehörigen Matr:ze sind einfach entsprechend länger ausgebildet, so daß mit einem Pressenhub zwei nebeneinanderliegende Fügungen erzeugt werden.The stamp according to FIG. 9 is designed as a double stamp, in that two stamps according to FIG. 1 are arranged side by side and are made in one piece. One can see the two working
Fig. 10 und 11 zeigen eine Matrize, bei der die Stützteile auswechselbar sind.10 and 11 show a die in which the support parts are interchangeable.
Die Matrize umfaßt einen Sockel 118 mit einer ebenen, zu eine; Pressentisch (nicht gezeigt) parallelen Stützfläche 120 und einer sich dazu senkrecht erstreckenden ebenen Spannfläche 122. Senkrecht zur Spannfläche 122 ist eine Gewindebohrung 124 in den Sockel eingearbeitet.The die includes a base 118 with a flat, one; Press table (not shown)
Die Stützteile 126, 128 und der Amboß 130 sind getrennt gefertigte Komponenten. Der Amboß 130 ist ein Stahlprägeteil, und die Stützteile sind gestanzt und irr, Bereich ihrer Schneiden 132 -- sowohl auf ihrer dem Amboß zugekehrten wie auch auf ihrer ihm abgekehrten Seite sind die Stützteile mit einer Schneide versehen -- extra gehärtet oder hartbeschichtet und geschliffen. Amboß und Stützteile weisen Durchgangslöcher auf, cie im montierten Zustand mit der Gewindebohrung 124 fiuchten, wobei die beim Fügen einwirkenden Kräfte dadurch auf den Sockel übertragen werden, daß Stützteile und Amboß sich auf der Stützfläche 120 abstützen.The
Auf der der Spannfläche 122 abgekehrten Seite des Stützteiles 126 ist eine Sponnscheibe 134 vorgesehen, ebenfalls mit einer fluchtenden Durchgangs loch versehen. Die gesamte Baugruppe wird von einer Spannschraube 136 zusammengehalten. In Fig. 10 ist die Spannschraube noch nicht fest angezogen gezeichnet, so daß man erkennen kann, daß sie konvex auswärts gewölbt ist und so als Federscheibe wirkt. Mit ihrer unteren Kante liegt sie ebenfalls auf der Stützfläche 120 auf.On the side facing away from the clamping
Diese Ausführungsform hat den Vorteil, daß die Stützteile bei Verschleiß ihrer Schneiden zunächst gewendet und, wenn auch das zweite Schneidenpaar stumpf ist, ausgewechselt werden können. Daruberhinaus ist aber auch der Amboß auswechselbar. Erfahrungs- gemäß tritt zwar beim Amboß kein Verschleiß auf, doch ermöglicht dies die Fügung von Blechen anderer Dicke, was ja eine Änderung des Abstands der Schneiden 132 von der Amboßarbeitsfläche 138 bedingt.This embodiment has the advantage that the support parts can first be turned over when their cutting edges wear and, if the second pair of cutting edges is blunt, can be replaced. The anvil can also be replaced. Experience has shown that there is no wear on the anvil, but this enables the joining of sheets of different thickness, which in turn requires a change in the distance of the cutting
Die Oberkante 140 der Spannscheibe liegt auf derselben Höhe wie die Oberkante 142 der Spannfläche 122, so daß für beide Stützteile gleiche Einspannbedingungen vorliegen.The
Wie aus Fig. 11 entnehmbar ist, haben die Stützteile eine Kontur mit seitlichen Ausschnitten, damit sich die Biegebeanspruchung beim seitlichen Ausfedern möglichst gleichförmig auf die Länge der Stützteile verteilt.As can be seen from FIG. 11, the support parts have a contour with lateral cutouts, so that the bending stress during lateral rebound is distributed as uniformly as possible over the length of the support parts.
Claims (13)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85102777T ATE49521T1 (en) | 1984-03-22 | 1985-03-12 | ENFORCEMENT PROCEEDINGS. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19848408793 DE8408793U1 (en) | 1984-03-22 | 1984-03-22 | Device for connecting sheet metal lying flat on top of one another |
DE19848408792 DE8408792U1 (en) | 1984-03-22 | 1984-03-22 | Device for connecting sheet metal lying flat on top of one another by means of pressing through and extrusion |
DE8408793U | 1984-03-22 | ||
DE8408792U | 1984-03-22 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0155619A2 true EP0155619A2 (en) | 1985-09-25 |
EP0155619A3 EP0155619A3 (en) | 1987-01-21 |
EP0155619B1 EP0155619B1 (en) | 1990-01-17 |
Family
ID=25949886
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85102777A Expired - Lifetime EP0155619B1 (en) | 1984-03-22 | 1985-03-12 | Method for connecting metal sheets together |
Country Status (4)
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---|---|
US (1) | US4658502A (en) |
EP (1) | EP0155619B1 (en) |
DE (1) | DE3575386D1 (en) |
ES (1) | ES285525Y (en) |
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US8024848B2 (en) * | 2008-10-08 | 2011-09-27 | GM Global Technology Operations LLC | Double-action clinching method |
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ITVR20130040A1 (en) | 2013-02-14 | 2014-08-15 | Giuseppe Cipriani | METAL STRUCTURE FOR SUPPORTING A CEILING. |
ITVR20130058A1 (en) | 2013-03-08 | 2014-09-09 | Giuseppe Cipriani | PROFILE OF A STRUCTURE SUPPORTING A FALSE CEILING AND PROCESS OF PROCESSING TO WORK THE PROFILE. |
CN103801813B (en) * | 2014-01-17 | 2015-08-26 | 西安交通大学 | The composite connecting device of pressing sheet material is directly driven based on inversion electric resistance welding and AC servo |
US10328481B2 (en) * | 2014-03-18 | 2019-06-25 | Btm Company Llc | Clinching punch and apparatus |
JP7126524B2 (en) * | 2018-01-24 | 2022-08-26 | 武延 本郷 | FIXING DEVICE, FIXING METHOD AND STRUCTURE |
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DE3713083A1 (en) * | 1986-04-17 | 1987-10-29 | Btm Corp | DEVICE FOR JOINING SHEETS |
EP0423544A1 (en) * | 1989-10-18 | 1991-04-24 | WALTER ECKOLD GmbH & Co. KG Vorrichtungs- und Gerätebau | Method of connecting two components |
US5203812A (en) * | 1989-10-18 | 1993-04-20 | Eckold Gerd Juergen | Method of connecting two components |
GB2244946A (en) * | 1990-06-01 | 1991-12-18 | Fairacre Ltd | Die-and-punch apparatus for joining sheet metal |
WO1994025196A1 (en) * | 1993-05-04 | 1994-11-10 | Homax Ag | Improvements relating to tools for cold flow forming of assembly points in sheet metal |
FR2704785A1 (en) * | 1993-05-04 | 1994-11-10 | Homax Ag | Improvements to tools for the realization of assembly points of sheets by cold creep. |
DE19720867C1 (en) * | 1997-05-06 | 1998-09-03 | Brose Fahrzeugteile | Fastening system for motor vehicle door frame attachments |
US6688043B1 (en) | 1997-05-06 | 2004-02-10 | Brose Fahrzeugteile Gmbh & Co. Kg | Device and method for securing a component to a support part in a vehicle |
DE102018103961A1 (en) | 2018-02-22 | 2019-08-22 | Schaeffler Technologies AG & Co. KG | Variable valve train of a combustion piston engine |
Also Published As
Publication number | Publication date |
---|---|
US4658502A (en) | 1987-04-21 |
EP0155619B1 (en) | 1990-01-17 |
ES285525U (en) | 1985-11-01 |
DE3575386D1 (en) | 1990-02-22 |
EP0155619A3 (en) | 1987-01-21 |
ES285525Y (en) | 1987-02-16 |
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