DE2418247C3 - Split mold for multi-component plastics, especially polyurethanes - Google Patents
Split mold for multi-component plastics, especially polyurethanesInfo
- Publication number
- DE2418247C3 DE2418247C3 DE2418247A DE2418247A DE2418247C3 DE 2418247 C3 DE2418247 C3 DE 2418247C3 DE 2418247 A DE2418247 A DE 2418247A DE 2418247 A DE2418247 A DE 2418247A DE 2418247 C3 DE2418247 C3 DE 2418247C3
- Authority
- DE
- Germany
- Prior art keywords
- space
- mold
- blind
- sprue
- split mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920003023 plastic Polymers 0.000 title claims description 4
- 239000004033 plastic Substances 0.000 title claims description 4
- 229920002635 polyurethane Polymers 0.000 title claims description 4
- 239000004814 polyurethane Substances 0.000 title claims description 4
- 208000015943 Coeliac disease Diseases 0.000 claims description 15
- 239000000203 mixture Substances 0.000 description 13
- 238000005266 casting Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/0061—Moulds or cores; Details thereof or accessories therefor characterised by the configuration of the material feeding channel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/0061—Moulds or cores; Details thereof or accessories therefor characterised by the configuration of the material feeding channel
- B29C33/0072—Moulds or cores; Details thereof or accessories therefor characterised by the configuration of the material feeding channel with a configuration promoting turbulency, e.g. for after-mixing in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
- B29C2045/0041—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks preventing initial material from entering the mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S425/00—Plastic article or earthenware shaping or treating: apparatus
- Y10S425/229—Injection mold runner valve
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
Die Erfindung betrifft eine geteilte Gießform für 2S Mehrkomponentenkunststoffe, insbesondere Polyurethan, mit in der Teilungsebene gelegenem Angußkanalsystem enthaldend einen zum Formraum führenden Angußkanal sowie einen entlüfteten Blindraum.The invention relates to a split mold for 2S Multi-component plastics, in particular polyurethane, with a sprue system located in the parting plane Containing a sprue channel leading to the mold space and a vented blind space.
Es ist bereits eine Gießform der eingangs genannten *> Art bekannt, bei der der Blindraum unter Änderung der Strömungsrichtung von dem zum Formraum führenden Angußkanal abzweigt. Dieser Blindraum soll zu Beginn des Einspritzens mit Material gefüllt werden, das während der restlichen Einspritzzeit expandiert, um so K die Form am Ende zu verschließen und ein Austreten des eingespritzten Reaktionsgemisches zu verhindern (DE-OS 21 18 307).It is already a mold of the *> mentioned at the beginning Art known in which the blind space by changing the direction of flow from that leading to the mold space Sprue branches off. This blind space should be filled with material at the beginning of the injection expands during the remainder of the injection time so as to close the mold at the end and allow an exit to prevent the injected reaction mixture (DE-OS 21 18 307).
Wenn Mehrkomponentenkunststoffe, zu denen die Polyurethane gehören, in einer Mischvorrichtung so « gemischt werden, daß die Komponenten unter Druck in die Mischkammer eingegeben und dort innig miteinander vermischt werden, um nach der Mischung aus der Mischkammer in eine Gießform einzutreten, tritt beim Mischen häufig der Nachteil auf, daß eine Komponente « »vorläuft«. Wenn ein derartiger Vorlauf auftritt, erfolgt die Mischung zu Beginn eines Mischvorganges — der auch als Schuß bezeichnet wird — nicht in dem gewünschten eingestellten Mischungsverhältnis, so daß die Mischung, die normalerweise zu Beginn in die Gießform eintritt, nicht die gewünschte Rezeptur, d. h. nicht das gewünschte Mischungsverhältnis und damit auch nicht die gewünschten Eigenschaften aufweist.When multicomponent plastics, to which the polyurethanes belong, are put in a mixing device so « be mixed that the components are entered under pressure into the mixing chamber and there intimately with one another are mixed in order to enter a casting mold after mixing from the mixing chamber, occurs at They often mix up the disadvantage that a component "leads". When such a preroll occurs, occurs the mixture at the beginning of a mixing process - which is also referred to as a shot - not in the desired set mixing ratio, so that the mixture that is normally used at the beginning of the Mold enters, not the desired recipe, d. H. not the desired mixing ratio and thus also does not have the desired properties.
Die hierdurch bedingte Aufgabe, nämlich die Tatsache, daß der Blindraum zur Aufnahme einer eventuell vorlaufenden Komponente oder eines fehlerhaften Komponentengemisches dienen soll und damit den Eintritt des Komponentengemisches im richtigen Mischungsverhältnis in den Formraum sichert, wird dadurch gelöst, daß das Angußkanalsystem aus einem t><> gerade verlaufenden Hauptangußkanal von geringem Strömungswiderstand in Form eines langen, endseitig ilen Hlindraum bildenden Sackloches und ferner ans Angiißkanälcn von höherem Strömungswiderstand besteht, die von dem llauptanguUkanal vor dein "> SiU klochende zum Fonnrauni abzweigen.The resulting task, namely the fact that the blind space to accommodate a possibly leading component or a faulty component mixture should serve and thus ensures the entry of the component mixture in the correct mixing ratio into the mold space solved in that the runner system consists of a t> <> straight main runner of little Flow resistance in the form of a long blind hole forming the end of the blind space and also an There is greater flow resistance from the inlet channel in front of the inlet channel SiU klochende branch off to the Fonnrauni.
In vorteilhafter Weise ist die geleilte Gießform n.iih der I ι ΙιιιιΙιιιιμ derart ausgebildet, dall in ilen ΛημηΚΚ,ι nälen in Strömungsrichtung gesehen nach der Abzweigung von dem Hauptangußkanal Drosselstellen angeordnet sind.Advantageously, the split mold is n.iih the I ι ΙιιιιΙιιιιμ designed in such a way, dall in ilen ΛημηΚΚ, ι After the junction, seen in the direction of flow throttling points are arranged from the main runner.
Somit schlägt die Erfindung eine Lösung vor, durch die verhindert wird, daß zu Beginn eines Schusses aus der Mischvorrichtung in die Gießform eine noch nicht richtig gemischte Materialmischung in den eigentlichen Formraum eintreten kann. Die durch Vorlauf oder sonstige Bedingungen fehlerhafte Mischung zu Beginn wird in dem Blindraum aufgefangen, der zu dem Teil des Angußkanalsystems gehört, das nach Beendigung des Gießvorganges von dem geformten Gegenstand abgetrennt wird.Thus, the invention proposes a solution by which it is prevented that at the beginning of a shot from the mixing device in the casting mold a not yet properly mixed material mixture in the actual Can enter mold space. The incorrect mix at the beginning due to the preliminary run or other conditions is collected in the blind space that belongs to the part of the Part of the runner system, which is separated from the molded article after the casting process is complete will.
Im bekannten Fall (deutsche Offenlcgungsschrift 2118 307) ist demgegenüber der Blindraum (blinddarmartig) als kleine Höhlung ausgebildet, die unter einem Schrägungswinkel an ein gerades Stück des einzigen Angußkanals, der anschießend durch Schikanen gedrosselt sein kann, angeschlossen. Das Komponentengemisch strömt zu einem kleinen Teil durch den Angußkanal hindurch dem FornirauiH zu und somit an dem im Nebenanschluß liegenden, gegebenenfalls beheizten Blindrauin vorbei; zum überwiegenden Teil läuft das Kpmponentengemisch in diesen Blindraum hinein und füllt ihn, wobei das in dem Blindraum gegebenenfalls beheizte Material zuerst aufschäumt und nach Beendigung des Einspritzvorganges den Angußkanal verschließt. Demgegenüber läuft das Komponentengemisch bei der Erfindung zunächst ausschließlich in den Hauptangußkanal hinein und füllt dabei ohne Abfluß durch die Angußkanäle den Blindraum am Sacklochende zunächst voll auf, und gelangt dann — gegebenenfalls die Drossclstcllen überwindend — in die kleineren Angußkanäle und durch diese hindurch in den Formraum; so bleibt das vorlaufende Komponentengemisch im Blindraum und es gelangen nur gut gemischte Komponenten in die Form.In the known case (German Offenlcgungsschrift 2118 307), on the other hand, the blind space (caecum-like) designed as a small cavity, which at a helix angle to a straight piece of the single Sprue channel, which can then be throttled by baffles, connected. The component mixture A small part of it flows through the sprue to the FornirauiH and thus to it pass the possibly heated blind roughness in the secondary connection; for the most part the component mixture runs into this blind space and fills it, with that in the blind space If necessary, heated material foams first and after the injection process has ended, the sprue channel locks. In contrast, the component mixture in the invention initially runs exclusively in the main sprue and fills the blind space on the without drainage through the sprue The end of the blind hole is initially fully open, and then reaches the smaller sprues and through them into the mold space; this is how the leading component mixture remains in the blind space and only well mixed components get into the mold.
Während es im bekannten Fall um diese verschlußtechnische Maßnahme geht, zielt die Erfindung auf eine Aussonderung unbrauchbaren Komponentengemisches.While it is in the known case to this technical locking measure, the invention aims at one Separation of unusable component mix.
In der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt und im folgenden näher erläutert.In the drawing, an embodiment of the invention is shown and explained in more detail below.
In der einsigen Figur ist ein Teil der erfindungsgemäßen Gießform schematisch in der Teilungsebene dargestellt. Der Austritt einer Mischkammer 1 ist auf eine Form 2 aufgesetzt. In dem dargestellten Angußbereich der Form 2 ist ein Hauptangußkanal 3 ausgebildet, der sich nach links und rechts in zwei Angußkanäle 5 und 6 verzweigt. Die abgezweigten Angußkanäle 5 und 6 münden in einen Verteilungskanal 10, der in einen Schlitz übergeht. Aus dem Schlitz 11 tritt das Material in den eigentlichen Formraum ein.In the single figure is a part of the invention Casting mold shown schematically in the parting plane. The outlet of a mixing chamber 1 is open a form 2 put on. In the illustrated gate area of the mold 2, a main gate 3 is formed, which branches into two sprues 5 and 6 to the left and right. The branched runners 5 and 6 open into a distribution channel 10 which merges into a slot. The material enters from the slot 11 the actual mold space.
Wie beim Betrachten der Zeichnung deutlich wird, setzt sich der Angußkanal 3 fort und bildet einen Blindraum 4, der bei 9 belüftet ist, damit die in dem Blindraum 4 befindliche Luft den Eintritt des Gemisches nicht behindert.As becomes clear when looking at the drawing, the runner 3 continues and forms one Blind space 4, which is ventilated at 9, so that the air in the blind space 4 allows the mixture to enter not disabled.
Am Beginn der abgezweigten AnguUkanäle 5 und 6 können bei 7 und 8 über die dargestellte Querschnittsverengung hinaus zusätzliche längsteilen oder Drosseln vorgesehen sein, um auf jeden Fall sicherzustellen, daß das zuerst eintretende Material in den Blindraum 4 strömt und erst wenn dieser gefüllt ist. eine Strömung in die abgezweigten Anschlußkanäle 5 und 6 erfolgt.At the beginning of the branched off AnguUkanäle 5 and 6, additional lengthways or throttles can be extended at 7 and 8 beyond the cross-sectional constriction shown be provided in order to ensure in any case that the first material entering the blind space 4 flows and only when it is filled. a flow into the branched connecting channels 5 and 6 takes place.
Wenn die Form, d. h. auch der eigentliche Formhohlraiiin gefüllt ist, wird die l'oriii in der Zeicheiieberie geleilt, und tier gesamte Anguß, zu dein auch die Füllung des Dlinili.iiinis 4 geholt, und von dein cigenlliihcnIf the shape, i.e. H. also the actual mold cavity is filled, the l'oriii is in the drawing shop Grained, and the entire sprue, to your also the filling des Dlinili.iiinis 4 fetched, and from your cigenlliihcn
Gegenstand abgetrennt und weggeworfen.Item severed and thrown away.
Der in der Zeichnung dargestellte Lüftungskanal 9 gibt dem Fachmann lediglich den (linweis, daß er in einer geeigneten Weise für eine Entlüftung des Blindkanals sorgen muß. Bei der Zeichnung handelt es sich nur um eine Prin/ip.ski/.ze.The ventilation duct 9 shown in the drawing gives the person skilled in the art only the (linweis that it is in must provide a suitable means for venting the blind duct. The drawing is what it is just a prin / ip.ski / .ze.
I Iicrzu 1 Blatt ZeichnungenI Iicrzu 1 sheet of drawings
Claims (2)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2418247A DE2418247C3 (en) | 1974-04-13 | 1974-04-13 | Split mold for multi-component plastics, especially polyurethanes |
US05/566,692 US4012025A (en) | 1974-04-13 | 1975-04-10 | Mold for plastics, particularly multi-component plastics injection mold having blind channel |
FR7511457A FR2267192B3 (en) | 1974-04-13 | 1975-04-11 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2418247A DE2418247C3 (en) | 1974-04-13 | 1974-04-13 | Split mold for multi-component plastics, especially polyurethanes |
Publications (3)
Publication Number | Publication Date |
---|---|
DE2418247A1 DE2418247A1 (en) | 1975-10-30 |
DE2418247B2 DE2418247B2 (en) | 1978-03-23 |
DE2418247C3 true DE2418247C3 (en) | 1978-11-23 |
Family
ID=5913024
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE2418247A Expired DE2418247C3 (en) | 1974-04-13 | 1974-04-13 | Split mold for multi-component plastics, especially polyurethanes |
Country Status (3)
Country | Link |
---|---|
US (1) | US4012025A (en) |
DE (1) | DE2418247C3 (en) |
FR (1) | FR2267192B3 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2578209B2 (en) * | 1989-07-04 | 1997-02-05 | 株式会社東芝 | Resin sealing type resin sealing device for semiconductor devices |
JP2788023B2 (en) * | 1995-11-29 | 1998-08-20 | 大日本印刷株式会社 | Injection molding simultaneous painting equipment |
WO1999019129A1 (en) * | 1997-10-14 | 1999-04-22 | The Penn State Research Foundation | Method and apparatus for balancing the filling of injection molds |
JP2000345865A (en) * | 1999-06-07 | 2000-12-12 | Mitsubishi Electric Corp | Thtottle valve for air flow control device |
FR2809229B1 (en) * | 2000-05-22 | 2002-12-13 | St Microelectronics Sa | ANTI-BURRY INJECTION MOLD OF AN ENCAPSULATION MATERIAL OF A CHIP OF INTEGRATED CIRCUITS |
US20040214371A1 (en) * | 2003-04-25 | 2004-10-28 | Mahmood Syed Omar Syed | System and method for conventional molding using a new design potblock |
FR2987308B1 (en) * | 2012-02-23 | 2016-05-13 | Snecma | METHOD FOR MANUFACTURING A COMPOSITE PIECE BY INJECTING RESIN IN A TOOL, AND DEVICE COMPRISING SAID TOOLING |
CN105008104B (en) * | 2013-03-14 | 2017-05-10 | 米其林集团总公司 | Gate Design with Insert Nozzle and Waste Reservoir for Separation of Off-Ratio Material |
US9950457B2 (en) * | 2013-03-14 | 2018-04-24 | Compagnie Generale Des Etablissements Michelin | Gate design with concentric channel for separating off-ratio material |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1652445A (en) * | 1925-08-22 | 1927-12-13 | Harry S Lee | Heat control in castings |
US2672653A (en) * | 1952-03-26 | 1954-03-23 | Essex Wire Corp | Injection mold |
US3120680A (en) * | 1961-01-03 | 1964-02-11 | Phillips Petroleum Co | Mold selector valve |
US3819313A (en) * | 1970-04-02 | 1974-06-25 | Allied Chem | Apparatus for molding articles |
AT307713B (en) * | 1970-04-21 | 1973-06-12 | Semperit Ag | Automatically closable injection channel |
US3807921A (en) * | 1972-03-13 | 1974-04-30 | Phillips Petroleum Co | Apparatus for manufacturing foamed plastic materials |
US3799494A (en) * | 1972-05-11 | 1974-03-26 | Usm Corp | Multi-cavity molds |
-
1974
- 1974-04-13 DE DE2418247A patent/DE2418247C3/en not_active Expired
-
1975
- 1975-04-10 US US05/566,692 patent/US4012025A/en not_active Expired - Lifetime
- 1975-04-11 FR FR7511457A patent/FR2267192B3/fr not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE2418247A1 (en) | 1975-10-30 |
DE2418247B2 (en) | 1978-03-23 |
US4012025A (en) | 1977-03-15 |
FR2267192A1 (en) | 1975-11-07 |
FR2267192B3 (en) | 1978-10-06 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C3 | Grant after two publication steps (3rd publication) | ||
8327 | Change in the person/name/address of the patent owner |
Owner name: ELASTOGRAN MASCHINENBAU GMBH, 2844 LEMFOERDE, DE |
|
8339 | Ceased/non-payment of the annual fee |