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DE2408232A1 - Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s) - Google Patents

Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s)

Info

Publication number
DE2408232A1
DE2408232A1 DE19742408232 DE2408232A DE2408232A1 DE 2408232 A1 DE2408232 A1 DE 2408232A1 DE 19742408232 DE19742408232 DE 19742408232 DE 2408232 A DE2408232 A DE 2408232A DE 2408232 A1 DE2408232 A1 DE 2408232A1
Authority
DE
Germany
Prior art keywords
molding compound
synthetic resin
molded part
building board
structured surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19742408232
Other languages
German (de)
Inventor
Hans Klingel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to DE19742408232 priority Critical patent/DE2408232A1/en
Publication of DE2408232A1 publication Critical patent/DE2408232A1/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/24Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/06Making particle boards or fibreboards, with preformed covering layers, the particles or fibres being compressed with the layers to a board in one single pressing operation

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)

Abstract

A strongly surface-structured moulding or building panel of resin-impregnated moulding cpd. features (pref.) polyester- or polyurethane-impregnated wood-fibre core which is covered on one or both sides with top layer(s) such that deformation similar to deep-drawing occurs even under rel. low pressure during lamination, so that a dense and compact surface is achieved and very firm bonding to the core is obtd. Used for door panels, claddings, balustrades for balconies, etc. Process combines structural characteristics of metal panels with cheap prodn.

Description

Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharz-gebundener Preßmasse Die vorliegende Anmeldung ist eine Weiterentwicklung meiner Patentanmeldung P 2125453.5 vom 20.5.1971, welche sich mit der Variationsmöglichkeit in der Anwendung verschiedener Füllstoffarten befaßt hat. Hier soll eine Weiterentwicklung beschrieben werden, mit der eine preisgünstige, stark strukturierte Oberflächengestaltung ermöglicht wird. Strongly structured surface design for building panels or molded parts made of synthetic resin-bonded molding compound The present application is a further development my patent application P 2125453.5 from May 20, 1971, which deals with the possibility of variation has dealt with the application of various types of fillers. Here is a further development are described, with which an inexpensive, highly structured surface design is made possible.

Augenblicklich ist ein deutlicher Trend am Baumarkt su strukturierten Flächen erkennbar, wie z.B. im Sichtbeton. Vermehrten Einsatz zeigen auch stark strukturierte Metallgußplatten in Alu, Kupfer oder Bronze, auch wenn sie sehr kostspielig sind und eine nachträgliche Oxydation nicht immer dem Käuferwunsch entspricht.At the moment there is a clear trend in the construction market su structured Areas recognizable, e.g. in exposed concrete. Increased use also show strong textured cast metal plates in aluminum, copper or bronze, even if they are very expensive and subsequent oxidation does not always meet the buyer's wishes.

Bei kunstharzgebundenen Preßspanplatten mit der üblichen Melaminpapierabdeckung sind stärkere Strukturierungen bisher nicht möglich.For resin-bonded chipboard with the usual melamine paper cover stronger structuring are not possible so far.

Mit dem hier beschriebenen Verfahren können den Metallplatten ähnliche Preßplatten mit derselben metallischen Oberflächengestaltung, die z.B. als Haustüreinsätze, als Fassadenelemente, als Wandplatten im Sakralbau oder als Balkoneinfassung Verwendung finden, wobei erhebliche Kosteneinsparungen möglich sind. Hervorzuheben sind außerdem das geringe Gewicht und die Oxydationsfreiheit der metallisierten Oberfläche.With the method described here, the metal plates can be similar Press plates with the same metallic surface design that are used e.g. as house door inserts, Use as facade elements, as wall panels in sacred buildings or as balcony edging where significant cost savings are possible. Also worth highlighting the low weight and the freedom from oxidation of the metallized surface.

Eine witterungsbeständige Oberfläche einer aus Holzfasern und härtbarem Kunstharz als Bindemittel bestehenden Preßplatte wird zusätzlich mit Deckschichten verdichtet. Um die Oberfläche dieser Preßplatte stark strukturieren zu können, müssen Deckschichtmaterialien verwendet werden, die eine starke Verformung beim Preßvorgang mitmachen. Dies wird erreicht durch mehrere Möglichkeiten 1.) Bei Verwendung einer Vliesbahn aus dehnbaren evtl. eingefärbten Fasern, die vor der Pressung mit dem in der Preßmasse enthaltenen Kunstharzbindemittel getränkt werden. Als Unterlage und gleichzeitig als Transportmittel dient eine Trennfolie, bevorzugt aus Polypropylen oder Zellglas. Der Vorteil dieser Oberflächenschicht liegt in der homogenen Verbindung zur Preßmasse.A weather resistant surface one made of wood fiber and hardenable Resin as a binding agent existing press plate is additionally covered with layers condensed. In order to be able to structure the surface of this press plate strongly, must Covering materials are used that have a strong deformation during the pressing process participate. This is achieved in several ways 1.) When using a Nonwoven web made of stretchable, possibly colored fibers, which before pressing with the are soaked in the resin binder contained in the molding compound. As a base and at the same time a release film, preferably made of polypropylene, serves as a means of transport or cellulose glass. The advantage of this surface layer lies in the homogeneous connection to the molding compound.

2.) Die Preßmasse wird mit tiefziehfähiger Metallfolie aus Bluminiun oder Kupfer abgedeckt. Bei Polyesterharz als Bindemittel der Preßmasse muß die Metallfolie zur besseren Bindung mit Haftmittel, bevorzugt Polyurethanharz, versehen werden. Bei Verwendung von Polyurethanharz als Preßmassebindemittel ist kein Haftmittel erforderlich.2.) The molding compound is covered with a deep-drawable metal foil made of Bluminiun or copper covered. In the case of polyester resin as the binding agent for the molding compound, the metal foil must be provided with adhesive, preferably polyurethane resin, for better bonding. When using polyurethane resin as a molding compound, there is no adhesive necessary.

Um dem Preßteil aus Beispiel 1) eine kostbarere Oberfläche zu geben, kann eine nachträgliche Metallisierung stattfinden.In order to give the pressed part from example 1) a more valuable surface, a subsequent metallization can take place.

Ein metallpigmentierter Lack, bevorzugt aus Acryl- oder Polyurethanharz, wird lufgetragen und nach genügender Anhärtung durch tbersprWhen eines patinafarbenen, leicht abwischbaren Farbnebels, patiniert. Durch nochmaliges Übersrühen mit Klarlack wird diese Patina abriebfest auf die Metall-Lackschicht gebunden.A metal pigmented paint, preferably made of acrylic or polyurethane resin, is airborne and, after sufficient hardening, by spraying a patina-colored, easily wipeable paint mist, patinated. By spraying over with clear varnish again this patina is bonded to the metal lacquer layer in an abrasion-proof manner.

Ein nicht unbeachtlicher Vorteil bei der Herstellung dieser stark strukturiarten Preßteile liegt einmal in dem niedrigen, bei ca. 4 kg/cm liegenden Druckbedarf, sodaß primitive Negative aus Preßspanplatten, Formzement o.ä. als Preßunterlage verwendet werden können, zum anderen in der preisgünstigen Erstellung von Mustern und Prototypen eines Artikels bei der Marktanalyse.A not inconsiderable advantage in making this strong Structural pressed parts lies in the low one, which is around 4 kg / cm Pressure requirement, so that primitive negatives made of chipboard, molded cement or similar can be used as a press base can be used, on the other hand, in the inexpensive creation of patterns and prototypes of an article in the market analysis.

Claims (1)

Schutsansprüche :Protection claims: 4) Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharzgebundener Preßmasse, dadurch gekennzeichnet, daß die, vorzugsweise mit Polyester oder Polyurethanharz getränkte Holzfaserpreßmasse zur Erzielung einer dichten Oberfläche ein oder beidseitig mit Deckschichten belegt wird, die beim Verpressen schon bei geringer Druckeinwirkung eine dem Tiefziehen ähnliche Verformung mitmachen und mit der Preßmasse eine unlösbare Verbindung eingehen 2. Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharzgebundener Preßmasse nach Anspruch 1, dadurch gekennzeichnet, daß die Deckschicht aus einem dehnbaren, mit dem in der Preßmasse enthaltenen härtbaren Kunstharz-getränkten Vlies besteht und beim Preßvorgang mit der Preßmasse eine homogene Verbindung erhält.4) Strongly structured surface design for building board or molded part made of synthetic resin-bonded molding compound, characterized in that the, preferably with polyester or polyurethane resin impregnated wood fiber molding compound to achieve a dense surface is covered on one or both sides with top layers that are pressed during pressing participate in a deformation similar to deep drawing even with low pressure and enter into a permanent bond with the molding compound 2. Heavily structured Surface design for building board or molded part made of synthetic resin-bonded molding compound according to claim 1, characterized in that the cover layer consists of a stretchable, with the curable synthetic resin-impregnated fleece contained in the molding compound and is given a homogeneous connection with the molding compound during the pressing process. 30 Stark strukturierte Oberflächengestaltung für Bauplatte oder Pormteil aus kunstharzgebundener Preßmasse nach Anspruch 1 und 2, dadurch gekennzeichnet, daß, zwecks kontinuierlicher Herstellung, die Tränkung der Vliesbahn auf einer dehnbaren, geringfügig dampfdurchlässigen Trennfolie, vorzugsweise aus Polypropylen oder Zellglas, geschieht. 30 Strongly structured surface design for building board or molded part made of synthetic resin-bonded molding compound according to claims 1 and 2, characterized in that that, for the purpose of continuous production, the impregnation of the nonwoven web on a stretchable, slightly vapor-permeable separating film, preferably made of polypropylene or cellulose glass, happens. 4. Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharzgebundener Preßmasse nach Anspruch 1 bis 3, dadurch gekennzeichnet, daß der dehnbare Vlies bedruckt, eingefärbt oder metallisch pigmentiert ist. 4. Strongly structured surface design for building board or molded part made of synthetic resin-bonded molding compound according to claims 1 to 3, characterized in that that the stretchable fleece is printed, colored or metallically pigmented. 5. Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharzgebundener Preßmasse nach Anspruch 1, 2 und 3, dadurch gekennzeichnet, daß das Preßteil eine nachträgliche Metallisierung aus witterungsbeständigen, metallhaltigen Lacken, vorzugsweise Acryl oder Polyurethan, erhält, die nach guter Anhärtung mit leicht abwisohbarem Patiniernebel und anschließend mit Klarlack übersprüht wird. 5. Strongly structured surface design for building board or molded part made of synthetic resin-bonded molding compound according to claims 1, 2 and 3, characterized in that that the pressed part a subsequent metallization of weather-resistant, metal-containing Varnishes, preferably acrylic or polyurethane, are given after they have hardened well easily removable patina mist and then sprayed over with clear varnish. 6. Stark strukturierte Oberflächengestaltung für Bauplatte oder Formteil aus kunstharzgebundener Preßmasse nach Anspruch 1, dadurch gekennzeichnet, daß eine oder beide Deckschichten auf der Preßmasse aus tiefziehfähiger Aluminium- oder Kupferfolie bestehen,6. Strongly structured surface design for building board or molded part of synthetic resin-bonded molding compound according to claim 1, characterized in that one or both cover layers on the molding compound made of deep-drawable aluminum or copper foil exist,
DE19742408232 1974-02-21 1974-02-21 Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s) Pending DE2408232A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19742408232 DE2408232A1 (en) 1974-02-21 1974-02-21 Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19742408232 DE2408232A1 (en) 1974-02-21 1974-02-21 Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s)

Publications (1)

Publication Number Publication Date
DE2408232A1 true DE2408232A1 (en) 1975-09-11

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Family Applications (1)

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DE19742408232 Pending DE2408232A1 (en) 1974-02-21 1974-02-21 Strongly surface-structured building panel or moulding - comprises resin-impregnated wood fibre core and readily deformable top layer(s)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0546402A3 (en) * 1991-12-12 1993-09-22 Bison-Werke Baehre & Greten Gmbh & Co. Kg Method and apparatus for continuous production of surface refined boards and chip board so obtained
WO1995005519A1 (en) * 1993-08-17 1995-02-23 Deko Loft + Vaeg A/S Door frame or preform for same, especially for use with light walls

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0546402A3 (en) * 1991-12-12 1993-09-22 Bison-Werke Baehre & Greten Gmbh & Co. Kg Method and apparatus for continuous production of surface refined boards and chip board so obtained
WO1995005519A1 (en) * 1993-08-17 1995-02-23 Deko Loft + Vaeg A/S Door frame or preform for same, especially for use with light walls

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