DE102020128054A1 - Method for detecting an arcing fault in an electrical circuit arrangement and motor vehicle - Google Patents

Abstract

Method for detecting an arcing fault in an electrical circuit arrangement (2), the circuit arrangement (2) having a control device (3), an energy store (4) and a plurality of loads ( 5, 6), wherein the energy store (4) has a current measuring device (12) for determining current measured values describing an energy storage current and the loads (5, 6) each have a voltage measuring device (13, 14) for determining a load voltage at the respective load ( 5, 6) is assigned to descriptive measured voltage values, with the measured current values and the measured voltage values being continuously transmitted to the control device (3), with a parallel arc being generated by comparing the measured current values and/or a change in the energy storage current over time, which is described by the measured current values, with at least one current limit value is determined and a serial arc in one of the load paths (7, 9) by comparing the measured voltage values and/or a change in the load voltages of the load (5, 6) of the load path (7, 9) over time, described by the measured voltage values, with at least one voltage limit value, with either the energy store (3) is disconnected from the loads (5, 6) or when a serial arc is detected in one of the load paths (7, 9), the load (5, 6) of this load path (7, 9) is switched off.

Description

The invention relates to a method for detecting an arcing fault in an electrical circuit arrangement, the electrical circuit arrangement comprising a control device, an energy store and a plurality of loads connected to the energy store via a load path in each case. Furthermore, the invention relates to a motor vehicle.

Arcs can occur in an electrical circuit arrangement from a voltage level of approximately 24 V, for example if damage has occurred to the insulation of lines and/or other components of the electrical circuit arrangement. Such an arc represents a fault condition which can damage components of the electrical circuitry and/or in the vicinity of the circuitry.

In motor vehicles which have an on-board network with a voltage of 24 V or more, e.g. B. of 48 V, individual line sections of the vehicle electrical system, in which there is a risk of arcing, are usually placed in a safe area. This creates passive protection, since in this way the occurrence of arcs can be prevented or at least made more difficult and/or further damage to the motor vehicle, in particular a vehicle fire, can be avoided if arcs occur.

In addition or as an alternative to passive protective measures, active protective measures can also be used, which usually consist of additional hardware that has to be integrated into the vehicle electrical system and which, in the event of a fault, such as the occurrence of an electric arc, causes the vehicle electrical system to be switched off. This hardware requires additional installation space in the motor vehicle and generates additional costs when manufacturing the motor vehicle. Various methods for detecting arcs in electrical circuits are known from the prior art.

In DE 10 2014 222 878 A1 a motor vehicle supply network is described which has a power source, a power distributor connected to the power source via a supply current path and at least one load which is connected to the power distributor via a load current path with an integrated semiconductor switch. The power distributor includes a current measuring unit, a voltage measuring unit and a monitoring unit, with the monitoring unit detecting an imminent fault on the basis of measurement data determined by the measuring units. In this case, the at least one load is switched off by means of the semiconductor switch if an overcurrent accident or an arcing accident has been detected.

DE 10 2015 209 588 B3 discloses a device for detecting faults in an on-board network in a vehicle. The device comprises a receiving device, which receives a first and a second time sequence of measured current values or measured voltage values, the measured values of the first sequence being at a first measuring point in the vehicle electrical system and the measured values of the second sequence being received at a second measuring point in the vehicle electrical system, which is different from the first measuring point is different, to be measured. An evaluation device of the device determines a fault based on a comparison of a scatter of the measured values of the first sequence and a scatter of the measured values of the second sequence.

Out of US 2018/0083434 A1 an interruption circuit is known which has a plurality of arc detection blocks which can output a plurality of signatures associated with an arc. The circuit also includes a processor which receives the signatures and compares them with measured values in order to detect the occurrence of a fault.

The invention is based on the object of specifying an improved method for detecting an arcing fault in an electrical circuit arrangement.

This object is achieved according to the invention in a method of the type mentioned at the outset in that the energy store is assigned a current measuring device for determining current measured values describing an energy store current and the loads are each assigned a voltage measuring device for determining voltage measured values describing a load voltage at the respective load, with the current measured values and the Measured voltage values are transmitted continuously to the control device via at least one communication link, with a parallel arc in the electrical circuit arrangement being determined by comparing the measured current values and/or a change in the energy storage current over time, described by the measured current values, with at least one current limit value, and a serial arc in one of the Load paths by comparing the measured voltage values and/or a change in the load voltage of the load of the La over time described by the measured voltage values stpfads is determined with at least one of the respective load associated voltage limit, either when determining the occurrence of a parallel arc of the energy storage device is separated from the loads or upon determination of the occurrence of a serial arcing in one of the load paths, the load of this load path is switched off.

The control device of the electrical circuit arrangement receives measured current values which describe the energy storage current and are recorded by a current measuring device assigned to the energy storage. For the loads, which are each connected to the energy store via a load path and thus form part of the electrical circuit arrangement, measured voltage values, which describe a voltage drop across the respective load, are determined via a voltage measuring device assigned to the load and transmitted to the control device.

Based on a comparison between the measured current values describing the battery current and/or the change in the energy storage current over time described by the measured current values and at least one current limit value, the control device determines the occurrence of a parallel arc in the electrical circuit arrangement. Depending on the definition of the at least one current limit value, this can occur, for example, when the current limit value is exceeded or not reached by an amount of the energy storage current and/or by an amount of a change in the energy storage current over time. The measured current values can in each case be compared directly with the measured current value, or variables which are determined from at least one of the measured current values, possibly taking into account other measured values, can be compared with a current limit value. A change in the energy storage current over time can be determined by current measurement values determined at different points in time. A parallel arcing fault, ie the occurrence of a parallel arcing in the electrical circuit arrangement, is usually characterized by a sudden increase in current. The current is generally first fed from the capacitances present in the electrical circuit arrangement and then drawn from the energy store as part of the energy store current.

To detect a serial arc, the control device for the individual loads in each case compares the measured voltage values and/or the changes in the load voltages over time described by the measured voltage values with at least one voltage limit value. Depending on the definition of the at least one voltage limit value, a serial arcing in a load and/or in a load path of a load can be determined, for example, when the voltage limit value is exceeded or not reached by an amount of the load voltage and/or by an amount of a change in the load voltage over time . The measured voltage values can in each case be compared directly with a voltage limit value, or variables which are determined from one or more of the measured voltage values, possibly taking into account other measured values, can be compared with a voltage limit value. In this case, it is possible for such a variable to be determined from one or more measured voltage values which describe the load voltage at one of the loads. It is also possible for such a variable to be determined from a number of measured voltage values, each of which describes a load voltage at various of the loads. A change in the load voltage over time can be determined by voltage measurement values of the load voltage of a load determined at different points in time.

If a parallel arc is detected in the electrical circuit, the energy store is separated from the loads. For this purpose, for example, a switching device assigned to the energy store, for example a battery junction box (BJB), can be controlled in such a way that an electrical connection of the energy store to the multiple loads is interrupted. In this way, the energy store is separated from the other components, in particular all loads, of the electrical circuit arrangement, so that a parallel arc that has arisen in the electrical circuit arrangement is dissipated.

When a serial arc is detected, the load or the load path in which the serial arc occurs can be determined on the basis of the measured voltage values evaluated for the individual loads. Switching off the respective load causes the serial load arc in the load or the corresponding load path to dissipate due to the interruption of the circuit in the load path. Other loads in which no serial arcing has occurred are still connected to the energy storage device and can therefore advantageously continue to be operated after one of the loads has been switched off due to the serial arcing.

The method according to the invention also has the advantage that the parallel arcs and the serial arcs can be detected in particular in an electrical circuit configured as an on-board network of a motor vehicle using measured values which are already determined in a motor vehicle for use in other functions. Due to the possibility of transmitting these measured values to the control device, the detection of the arcing fault can be carried out by a control device which can also perform other tasks within the motor vehicle. Since a motor vehicle electrical system usually has both a switching device for separating the energy store from the loads connected to the energy store and switching devices for connecting and disconnecting individual loads of the vehicle electrical system, the method according to the invention can be used to detect arcing faults that occur without additional hardware expense will. As a result, additional hardware modules, for example additional sensors, switches or the like, can advantageously be dispensed with.

When a parallel arc occurs, the control device can actuate the switching device assigned to the energy store to separate the energy store from the loads. When the serial arc occurs, the load or a switching device assigned to the load can be activated in order to switch off the load. If both a parallel arc and a serial arc occur, the energy store can only be separated from the loads, since this also leads to the serial arc in the power path being eliminated. It is possible, however, that in this case the load is switched off or a switching device assigned to the load is opened.

The comparison of the measured current values and/or the change in the energy storage current over time described by the measured current values can take place with one or more current limit values. In this way, various criteria, each of which includes exceeding or falling below a current limit value, can be used to detect the parallel arc. The individual comparisons with the current limit values each represent criteria or conditions which can represent necessary or sufficient conditions for disconnecting the energy store. When using the deviations from several current limit values as sufficient conditions in each case, several different current limit values can be used which, if they are exceeded or not reached, indicate the occurrence of a parallel arc and thus result in the disconnection of the energy storage device from the loads. When using one or more current limit values as necessary conditions, a plausibility check can be carried out, so that the energy store is disconnected from the loads only if a number of the current limit values are exceeded or not reached.

Correspondingly, this also applies to the measured voltage values describing a load voltage or the changes over time in the load voltages of the respective loads. With these, too, the criteria or conditions, which are represented by exceeding or falling below a voltage limit value, can be sufficient or necessary conditions in each case. In this way, either several voltage limit values can be defined, each of which indicates the occurrence of a serial arc and thus causes the load to be switched off.

In the case of several voltage limit values, these or at least some of the voltage limit values can also represent necessary conditions, so that a serial arc is only detected if these voltage limit values are all exceeded or fallen below. In this way, it is possible to generate a plausibility check so that several voltage limit values are specified, which must be exceeded or fallen below by the measured voltage values and/or by the change in the load voltages over time in order to indicate the presence of a serial arc and thus a to switch off the load. This enables a plausibility check of the individual measured values and increases the robustness of the method by avoiding faulty shutdowns due to a temporary exceeding or falling below one of the voltage limit values as a result of an effect not attributable to the occurrence of an arc.

The current limit values and voltage limit values used in the respective comparisons can be determined, for example, using known consumer load profiles. For example, the maximum energy storage currents, load voltages and/or changes over time that occur in normal operation of the electrical circuit can be determined by calculation and/or by measurement, so that the limit values can be selected in such a way that they are not exceeded in normal operation. The current limit values used and/or the voltage limit values used can be determined depending on the type of electrical circuit arrangement or depending on the type of energy store and the loads of the electrical circuit arrangement and can be stored in the control device, for example.

According to the invention, it can be provided that mean values of the energy storage current assigned to a time interval, which represent a measure of the total current flow in the time interval, are used as measured current values, a change in the mean values over time being compared with a mean value limit value as the current limit value. The time interval can have a length between 1 ms and 100 ms, in particular between 5 ms and 50 ms, preferably 10 ms. An average value of the energy storage current in this time interval can be used as a current measurement value, with the average value being compared to an average limit value as the current limit value. In this case, the mean value can be determined, for example, by calculating and/or filtering a number of individual measured values of the current measuring device. The mean value can be transmitted to the control device, for example, as a measured current value via the communication link from the current measuring device assigned to the energy store. The control device can then compare a transmitted mean value with the z. B. in the control device stored mean value limit, a parallel arc being detected when the mean value limit is exceeded by the mean value of the energy storage current.

In a preferred embodiment of the invention, it can be provided that maximum values of the energy storage current assigned to a time interval, which describe a maximum amount of the energy storage current within the time interval, are used as measured current values, with a change in the maximum values over time being compared to a maximum value limit value as the current limit value. The time interval in which the maximum value of the energy storage current is specified can correspond in particular to the time interval for which an average value is compared as the current measurement value. The maximum value assigned to a time interval is compared with a maximum limit value stored in the control device, for example. If the maximum limit value is exceeded by the maximum amount of the energy storage current in the time interval, it can be concluded that a parallel arc is present.

According to the invention, it can be provided that mean values of the energy storage current assigned to a time interval, which represent a measure of the entire current flow in the time interval, and maximum values of the energy storage current assigned to the time interval, which describe a maximum amount of the energy storage current within the time interval, are used as current measurement values, wherein in each case a difference between the mean value and the maximum value of a time interval is compared with a difference limit value as the current limit value. This makes it possible to determine a deviation of the absolute value maximum of the energy storage current from the time mean value of the energy storage current in the time interval for which the mean value or the absolute value maximum was determined. This difference can be compared with a difference limit value stored in the control device, for example, in order to determine the occurrence of a parallel arc.

In a preferred embodiment of the invention, it can be provided that the energy store is disconnected from the loads when at least one of the current limit values is exceeded. In particular, the above-described average value limit, the above-described maximum limit value and the above-described difference limit value can be used as current limit values. A parallel arc is detected or the energy store is separated from the loads when at least one of the current limit values is exceeded. This advantageously makes it possible to disconnect the energy store from the loads as soon as a criterion for determining a parallel arc or a condition used for determining the occurrence of a parallel arc is met, ie exceeding at least one of the current limit values.

According to the invention, the communication link can be a data bus, with the time interval corresponding to the time between two transmission time windows in which the current measuring means sends at least one current measurement value to the control device. In addition to the measured current values, the measured voltage values can also be transmitted from the loads to the control device via the communication connection designed as a data bus. If the communication link is designed as a data bus, the measured values can be transmitted individually or bundled in the respective transmission time windows to the control device. Upon receipt of the measured current values and/or the measured voltage values, the control device determines whether a parallel arc and/or a serial arc is present and, if a parallel arc is present, disconnects the energy store or, if a serial arc is present, switches off the respective load , in whose load path the serial arcing occurred. The bundled transmission of several measured current values or measured voltage values within a transmission time window can take place in particular if a frequency or a sampling rate with which the measured current values or measured voltage values are determined is higher than the frequency with which the current measuring device or the voltage measuring device calculates the respective Measured values transmitted to the control device via the communication link.

According to the invention, it can be provided that a reference differential voltage between a measured voltage value of the load and a reference voltage value of a reference voltage source, in particular a voltage of the energy store, is determined for the loads, the reference differential voltage being compared with a reference differential limit value assigned to the respective load as the voltage limit value. A reference differential voltage can be determined for each of the loads connected to the energy store, and this can represent the difference between the load voltage described by the voltage value of the load and a reference voltage value.

The voltage of a reference voltage source can be used as the reference voltage value, it being possible in particular for the energy store to be used as the reference voltage source. The reference differential voltage determined in this way, for example by a measurement, can be compared with a reference differential limit value assigned to the respective load as a voltage limit value. The fact that the reference voltage exceeds or falls below the reference difference limit value can represent a necessary or sufficient condition for determining the occurrence of a serial arc in the load path of the respective load for which the reference voltage value is determined. By comparing with the reference voltage source, an error pattern can be inferred, which can be attributed to the occurrence of an error such as a serial arc in the load path of the load.

In a preferred embodiment of the invention, it can be provided that at least one load difference voltage between a measured voltage value and at least one measured voltage value of at least one other load is determined for the loads, the load difference voltage being compared with a load difference limit value assigned to the respective load as the voltage limit value. The load differential voltage is the difference between the load voltage described by the voltage value of the load and a voltage value of another of the loads, which describes the load voltage at the other of the loads. The load difference voltage is compared with a voltage limit value stored in the control device, for example, with a necessary or sufficient condition for determining a serial arc being considered to be met if the voltage limit value is exceeded or not reached. In this case, each of the loads of the electrical circuit arrangement can be assigned its own load difference limit value. A load can also be assigned a plurality of load difference limit values, which are each assigned to different additional loads and which are used for load differential voltages determined in relation to the respective additional loads.

According to the invention, it can be provided that the change in the load voltage over time is compared with a load voltage limit value assigned to the respective load, with the loads being switched off in each case when the reference difference limit value, the load difference limit value and the load voltage limit value are each exceeded. In this way, exceeding or falling below the load voltage limit value, the load difference limit value and the reference difference limit value are each regarded as necessary conditions for determining the occurrence of a serial arc or for switching off the respective load. In this way it is possible to check the plausibility of the individual measured voltage values or the values derived from the measured voltage values for the reference differential voltage or the differential load voltage and/or the change in the load voltage derived from the measured voltage values. In this way, it can advantageously be avoided that the load is already switched off as a result of a single exceeding of one of the voltage limit values used. The evaluation of the change in the load voltage over time can be used as a criterion for the occurrence of an arc, since there is always a large change in voltage, in particular a large change in the amount of the load voltage, in the event of an arcing fault.

According to the invention, provision can be made for a serial arc to be determined if the at least one voltage limit value is exceeded for a predefined period of time and/or for a predefined number of consecutive voltage measurement values. In this way it is possible to prevent the occurrence of a serial arc from being determined on the basis of voltage peaks in one of the load voltages which occur only briefly and are not caused by a serial arc.

In a preferred embodiment of the invention it can be provided that the measured current values are determined by the current measuring means and/or the measured voltage values by the voltage measuring means with a frequency between 50 Hz and 20 KHz, in particular between 100 Hz and 10 KHz. The frequency with which the current measuring means determine the current measured values and/or the voltage means determine the respective voltage measured values can be 1 kHz in each case, for example. This frequency can in particular be higher than the transmission frequency with which the current measuring means or the Voltage measuring means, the respective measured values are transmitted to the control device via the communication link. In this case, it can be provided that in a message transmitted via the communication connection, several measured values determined in a time interval corresponding to the transmission time interval on the communication connection are transmitted via the communication connection. In this case, the respective comparison with the current limit values and/or the voltage limit values can be carried out in particular by the control device after receiving the respective measured current values and/or measured voltage values. For this purpose, for example, variables derived or calculated from the measured current values and the measured voltage values, such as the difference between a mean value and a maximum value of the energy storage current, a reference differential voltage and/or a load differential voltage can be determined by the control device. It is also possible that the transmission frequency, with which the respective measured values are transmitted from the current measuring device or the voltage measuring device to the control device via the communication link, is adapted to the sampling rate or the measuring frequency of the current measuring device and/or the voltage measuring device.

According to the invention, it can be provided that the measured voltage values are transmitted via the communication link at at least partially different points in time, the measured voltage values being synchronized by the control device. In the case of a communication connection which enables the transmission of data using transmission time windows that are available one after the other, it may be necessary to synchronize the measured voltage values transmitted by different components, in particular by different loads and/or a reference voltage source, for example in order, as described above to enable a load differential voltage between a measured voltage value of the load and a measured voltage value of the further load associated with the time of determination of the measured voltage value of the load. Correspondingly, this can also occur when determining the reference differential voltage, in which the measured voltage value of the load is compared to a reference voltage value determined at a corresponding point in time by forming the reference differential voltage.

In a preferred embodiment of the invention, it can be provided that a control device, which is also designed to control an energy flow between the energy store and at least one of the loads, is used. This advantageously enables the method for determining the arcing fault to be implemented in a control device which in any case receives and processes the measured values used for detecting the arcs. In particular, in a control device that is designed for central energy management and can therefore be referred to as an energy management coordinator, the measured values also used to detect the arcing faults are available, since these are required to control a power flow in the electrical circuit arrangement or in the on-board network of the motor vehicle . In this way, the existing architecture of the motor vehicle can advantageously be used, so that the use of additional hardware for detecting the arcing faults can advantageously be dispensed with.

According to the invention, it can be provided that an on-board network of a motor vehicle, in particular an on-board network with a voltage of 48 V, is used as the electrical circuit arrangement and/or that an electrical consumer of a motor vehicle, in particular an inverter, a drive train generator, a starter generator is used as at least one of the loads , an electrically operated catalyst, an electric drive compressor and/or an electric refrigerant compressor is used. The loads can in particular be loads operated via an on-board network of a motor vehicle, in particular via an on-board network with a voltage of 48 V.

For a motor vehicle according to the invention, it is provided that it comprises an electrical circuit arrangement with a control device, an energy store and a plurality of loads connected to the energy store via a load path in each case, with the energy store having a current measuring device for determining current measured values describing an energy store current and the loads each having a voltage measuring device for determination of measured voltage values describing a load voltage at the respective load, the current measuring device and the voltage measuring device being connected to the control device via a communication link for the continuous transmission of the measured current values and the measured voltage values, the control device being set up to carry out a method according to the invention.

All the advantages and configurations described above in relation to the method according to the invention apply correspondingly to the motor vehicle according to the invention.

• 1 ein Ausführungsbeispiel eines erfindungsgemäßen Kraftfahrzeugs,
• 2 ein erstes Blockdiagramm zur Erläuterung eines Ausführungsbeispiels eines erfindungsgemäßen Verfahrens,
• 3 eine schematische Darstellung des Batteriestroms über die Zeit,
• 4 ein zweites Blockdiagramm zur Erläuterung des Ausführungsbeispiels des erfindungsgemäßen Verfahrens, und
• 5 ein Diagramm zur Erläuterung der Ermittlung von Stromgrenzwerten.

Further advantages and details of the invention result from the exemplary embodiments described below and from FIG Drawings. These are schematic representations and show:

• 1 an embodiment of a motor vehicle according to the invention,
• 2 a first block diagram to explain an embodiment of a method according to the invention,
• 3 a schematic representation of the battery current over time,
• 4 a second block diagram to explain the exemplary embodiment of the method according to the invention, and
• 5 a diagram to explain the determination of current limit values.

In 1 an exemplary embodiment of a motor vehicle 1 according to the invention is shown. The motor vehicle 1 comprises an electrical circuit arrangement 2 designed as an on-board network of the motor vehicle 1 with a control device 3, an energy store 4 and two loads 5, 6 connected to the energy store 4. The loads 5, 6 are connected in parallel to one another and connected to the energy store 4 . In normal operation of the electrical circuit arrangement 2, the loads 5, 6 are operated via the energy store 4.

The load 5 is connected to the energy store 4 via a load path 7 which includes a switch 8 for switching off the load 5 . Accordingly, the further load 6 is connected to the energy store 4 via a load path 9 which includes a switch 10 for disconnecting the load 6 from the energy store 4 . The energy store 4 is connected to the loads 5 , 6 via a switching device 11 which makes it possible to separate the energy store 4 from the loads 5 , 6 .

In addition to the loads 5, 6 shown, the electrical circuit arrangement 2 can include further loads which are each connected to the energy store 4 via a load path, in particular to a switching element, corresponding to the loads 5 and 6, respectively. The loads 5 , 6 and/or any other loads that may be present are, in particular, electrical consumers of the motor vehicle 1 which can be operated via the energy store 4 . The voltage of the energy store 4 or the electrical circuit arrangement 2 can be 48 V, for example. The loads 5, 6 and/or any other loads that may be present can each be z. B. an inverter, a drive train generator, a starter generator, an electrically operated catalyst, an electric drive compressor and / or an electric refrigerant compressor of the motor vehicle 1 act.

A current measuring device 12 is assigned to the energy store 4, via which current measured values describing an energy store current can be determined. The load 5 and the load 6 are each assigned a voltage measuring device 13 or 14, with voltage measurement values describing a load voltage of the load 5 being determined via the voltage measuring device 13 and voltage measurement values describing a load voltage of the load 6 being determined via the voltage measuring device 14.

The current measuring means 12 and the voltage measuring means 13, 14 are connected to a communication connection 15 designed as a data bus. The control device 3 of the electrical circuit arrangement 2 is also connected to the communication link 15 . The measured current values measured by the current measuring means 12 and the measured voltage values measured by the voltage measuring means 13 , 14 are continuously transmitted to the control device 3 via the communication link 15 .

The control device 3 is set up to determine the occurrence of a parallel arc in the electrical circuit arrangement 2 by comparing the measured current values and/or a change in the energy storage current over time described by the measured current values with at least one current limit value. Furthermore, the control device 3 is set up to detect the occurrence of a serial arc in the load 5 or the load path 7 by comparing the measured voltage values and/or a change in the load voltage of the load 5 over time, described by the measured voltage values, with at least one voltage limit value assigned to the load 5 and to determine the occurrence of a serial arc in the load 6 or the load path 9 by comparing the measured voltage values and/or a change in the load voltage of the load 6 described by the measured voltage values and at least one voltage limit value assigned to the load 6.

When the occurrence of a parallel arc is determined in the circuit arrangement 2, for example along the arrow 15, the energy store 4 is separated from the loads 5, 6. The energy store 4 is disconnected from the loads 5, 6 via the switching device 11, which is designed, for example, as a battery junction box (BJB). When a serial arc occurs in load path 7 , for example along arrow 16 , load 5 is switched off by opening switch 8 in load path 7 . Accordingly, when a serial arc occurs in load path 9 , load 6 is switched off by opening switch 10 in load path 9 .

This makes it possible for the parallel arc to be dissipated when the parallel arc occurs in the electrical circuit arrangement 2 due to the disconnected energy store. If a serial arc occurs, the arc can be reduced accordingly by switching off the load 5 or opening the switch 8 . To control the switches 8, 10 and the switching device 11, the control device 3 is connected to them, the connections between the control device 3 and the switches 8, 10 and the switching device 11 not being shown for reasons of clarity.

In 2 a schematic block diagram 17 is shown, which shows the determination of the occurrence of a parallel arc in the electrical circuit arrangement 2 by the control device 3 . The block diagram 17 comprises a first section 18, a second section 19 and a third section 20. A mean value I _BAT of the energy storage current assigned to a time interval and a maximum amount I _{BAT_MIN/MAX} of the energy storage current assigned to the time interval are used as input variables.

The time interval to which the mean value I _BAT and the maximum amount I _{SAT −MIN/MAX} are assigned corresponds to the time interval in which the current measurement means 12 transmits the current measurement values to the control device 3 via the communication link 15 . The current measurement values can be determined by the current measuring device 12, for example, with a frequency between 50 Hz and 20 kHz, in particular between 100 Hz and 10 kHz. The time intervals in which the current measurement device 12 transmits the current measurement values to the control device 3 via the communication link 15 can deviate from the frequency with which the current measurement values are determined by the current measurement device 12 . For example, the measured current values can be transmitted from the current measuring device 12 to the control device 3 every 10 ms. The time interval for which the mean value I _BAT of the energy storage current and the maximum amount I _{BAT_MIN/MAX} are determined by the current measuring device 12 is also 10 ms. If a different time interval is used for the data transmission via the communication link 15, the time interval in which the mean value I _BAT and the maximum amount IBAT _MIN/MAX are determined can also correspond to the time interval for the transmission of the measured current values via the communication link 15.

In 3 a diagram is shown in which the energy storage current I is shown over time t as an example. Also shown are the measured values of the energy storage current I determined by the current measuring device 12 at a sampling frequency of 1 kHz, as well as the maximum amount IBAT _MIN/MAX and the average current value I _BAT resulting within the time interval of 10 ms. Since, for example, the sampling frequency of the current measuring device 12 is higher than the transmission frequency from the current measuring device 12 to the control device 3, the maximum amount IBAT _MIN/MAX and the mean value I _BAT are transmitted to the control device 3 as measured current values, as in block diagram 17 in 2 is shown.

It is also possible for individual measured values describing the energy storage current at a measurement time to be transmitted as measured current values from the current measuring device 12 to the control device 3, with the control device 3 recording the mean value IBAT and the maximum amount IBAT _MIN/MAX , in particular independently of the transmission frequency of the communication link 15 determined. This can be the case, for example, if the transmission frequency with which the current measuring device 12 transmits the measured current values to the control device 3 via the communication link 15 corresponds to or is higher than the sampling rate or the measuring frequency of the current measuring device 12 and/or if the current measuring device 12 transmits a plurality of measured current values in bundles to the control device 3 via the communication device 15 .

In the first section 18 of the block diagram 17, the change over time in the mean value I _BAT determined for different time intervals of 10 ms each is determined. The mean value I _BAT can be, for example, an arithmetic mean value from the measured values recorded within the time interval at the sampling rate of the current measuring device 12 and/or via a filtered value resulting from the measured values recorded within the time interval. In the first block 18, the change in the mean value I _{BAT over} time is determined from the mean values I _BAT determined for two successive time intervals k and k−1. The absolute value of the difference between the mean values for these time intervals is compared with a current limit value I _TH,1 , which represents a mean value limit value.

In the second section 19 of the block diagram 17, the temporal change in the maximum amount I _{BAT_MIN/MAX} is determined, which is determined from two maximum amounts I _{BAT_MIN/MAX} determined for successive time intervals k and k−1. The absolute value of the difference between the two absolute value maxima is compared with a second current limit value I _TH,2 , which represents a maximum limit value.

In third section 20 of block diagram 17, mean value I _BAT assigned to time interval k and maximum amount I _{BAT_MIN/MAX} assigned to time interval k are subtracted from one another, with the amount of this difference being compared to a third current limit value I _TH,3 , which represents a difference limit value will. As shown by block 21, the respective comparisons with the current limit values I _TH,1 , I _TH,2 and I _TH,3 are each linked with a logical “or”. If at least one of the three limit values I _TH,1 , I _TH,2 or I _TH,3 is exceeded, the control device 3 determines the occurrence of a parallel arcing fault, so that if one of the three limit values is exceeded in block 22, a shutdown request from the control device 3 is transmitted to the energy store 4 or the switching device 11 and/or the switching device 11 is actuated by the control unit 3 and the energy store 4 is thus separated from the loads 5, 6.

It is possible that further current limit values are used in addition to or as an alternative to the average limit value, the maximum limit value and/or the difference limit value. A further current limit value can be compared, for example, with the measured current values or with further variables determined or derived from at least one measured current value.

In 4 a second block diagram is shown, which describes the determination of the occurrence of a serial arc in the load 5 or in the load path 7 . The occurrence of a serial arcing of the load 6 or in the load path 9 or further loads or in the load paths of further loads of the electrical circuit arrangement 2 is determined analogously.

The block diagram 23 includes a first section 24, a second section 25 and a third section 26. Input variables of the block diagram 23 are a voltage U _BAT of the energy store 4, a load voltage U _V1 at the load 5, which is measured by the voltage measuring means 13 at the Voltage values transmitted to the control device 3 are described, as well as a load voltage U _V2 at the further load 6, which is described by the measured voltage values detected by the current measuring means 14.

In a first section 24 of the block diagram 23, a reference differential voltage is determined for the load 5 between a measured voltage value of the load voltage U _V1 and a reference voltage value of the voltage U _BAT used as the reference voltage of the energy store 4. The reference differential voltage can be determined both at time k and for one or more previous voltage readings are determined.

This is shown in section 24 by determining the amount of a difference between the measured voltage value of the load 5 and the reference measured value at time k and the determination of the corresponding amount of a difference between the measured voltage value of the load 5 and the reference voltage value of the energy store 4 at the times kn. The reference voltage values determined are each compared with a voltage limit value U _TH,1 , which represents a reference difference limit value. Both the comparison with the reference difference limit value for the measured values of the time k and the measured values of the times kn are combined with a logical “and” at the output of the first section 24 in block 27 .

In a second section 25 of the block diagram 23, a load differential voltage between a measured voltage value of the load 5 and a measured voltage value of another of the loads of the electrical circuit arrangement 2 is determined. In the present case, the additional load 6 is used for this purpose. Analogously to the determination of the reference differential voltage, the load differential voltage is also compared with a voltage limit value U _TH, which represents a load differential limit value, both for measured values at time k and for measured values kn recorded at previous times. The measured values determined at the various points in time are linked at the output of the second section 25 in block 28 via a logical “and”.

In a third section 26 of the block diagram 23, a change in the load voltage over time is determined from the measured voltage values of the load voltage U _V1 . The change over time is determined from measured voltage values measured at two consecutive points in time k or k−1. The change in the load voltage over time is compared with a voltage limit value U _TH,3 , which represents a load voltage limit value.

The outputs of the first section 24 and the second section 25 and the third section 26 are linked in block 29 with a logical “and”. If the voltage limit value U _TH,1 as the reference difference limit value is exceeded for time k and also for the time kn by the reference difference voltage determined in first section 24, and the voltage limit value is also exceeded in second section 25 by the load difference voltage determined for times k and kn U _TH,2 is exceeded as a load difference limit and when in the third section 26 due to the change in the load voltage over time at the load 5, the voltage limit value U _TH,3 as the load voltage limit value is exceeded, the load 5 is switched off in block 30 by the logical AND operation in block 29. For this purpose, the control device 3 controls the switch 8, for example, so that it is opened.

Exceeding the reference difference limit value, the load difference limit value and the load voltage limit value thus represent necessary conditions for switching off the load 5 . This makes it possible to check the plausibility of the individual measured voltage values, which are transmitted from the voltage measuring device 13 to the control device 3 . In this way, a three-stage plausibility loop, which is represented by the block diagram 23, is formed. This improves the detection of a serial arc since a plurality of conditions which are characteristic of the occurrence of the arc are checked.

It is possible that further voltage limit values are used in addition to or as an alternative to the reference difference limit value, the load difference limit value and/or the load voltage limit value. A further voltage limit value can be compared, for example, with the measured voltage values or with further variables determined or derived from at least one measured voltage value.

Since the measured voltage values are received by the control device 3 at different times, in particular due to the transmission via the communication link 15, the respective comparisons with the voltage limit values U _TH,1 , U _TH,2 and U _TH,3 in block 31 are preceded by a synchronization which the respectively received measured voltage values are synchronized in time. In this way, the reference differential voltages or load differential voltages determined in the first section 24 and the second section 25 each relate to measured values determined at an identical point in time k, k−1 or kn. The voltage U _BAT of the energy store 4 used as reference voltage can be measured by a voltage measuring device (not shown) assigned to the energy store 4 , which also communicates with the control device 3 via the communication link 15 .

The current limit values used and the voltage limit values used are determined by calculation and/or measurement for normal operation of the electrical circuit arrangement 2, so that during error-free operation of the loads 5, 6 via the energy storage device 4, current values, voltage values and/or their changes over time do not increase result in the respective limit values being exceeded. The limit values, which are stored in the control device 3, for example, can be selected as a function of the time intervals used to determine the measured voltage values and/or measured current values. The voltage limit values can each be at least partially different, in particular for the loads 5, 6 and/or other loads.

The determination of a current limit is shown schematically in 5 shown in a diagram 32, with different maximum limit values di/dt_ _max for the change in the energy storage current over time being specified for different time intervals with a duration t _i of 10 ms, 20 ms, 30 ms and 40 ms. The maximum limit values can, as shown in the first section 19 of the block diagram 17 in 2 is shown, can be used as the current limit value I _TH,1 and compared with the absolute value maximums I _{BAT_MIN/MAX} determined for the time interval t _i of the respectively specified duration.

The area below a curve 33 represents a normal operating area, which contains maximum permissible current changes for the different time intervals, which are achieved in normal operation of the electrical circuit arrangement 2, ie without the occurrence of a parallel arc. In an area above a curve 34 there is a triggering area, curve 34 indicating the respective values for the maximum limit value, which is compared with the maximum values of the energy storage current determined within the corresponding time intervals.

A tolerance range is provided between the curves 33 and 34 in order to avoid false triggering due to slight exceeding of the working range.

Corresponding curves 33 and 34 can also be determined for the further current limit values and for the further voltage limit values for the individual loads 5, 6, depending on the transmission time window that is possible in each case through the communication connection. This makes it possible to determine the load profiles of the loads 5, 6 in normal operation of the electrical circuit arrangement 2 and to determine corresponding limit values, which are stored in the control device 3 and used as criteria or conditions for determining a parallel arc and/or a serial arc Arc in the electrical circuit arrangement 2 can be used.

QUOTES INCLUDED IN DESCRIPTION

This list of documents cited by the applicant was generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Patent Literature Cited

• DE 102014222878 A1 [0005]
• DE 102015209588 B3 [0006]
• US 2018/0083434 A1 [0007]

Claims (15)

Method for detecting an arcing fault in an electrical circuit arrangement (2), the electrical circuit arrangement (2) having a control device (3), an energy store (4) and a plurality of loads connected to the energy store (4) via a load path (7, 9) in each case (5, 6), wherein the energy store (4) has a current measuring device (12) for determining current measured values describing an energy storage current and the loads (5, 6) each have a voltage measuring device (13, 14) for determining a load voltage at the respective load (5, 6) is assigned to descriptive measured voltage values, with the measured current values and the measured voltage values being continuously transmitted to the control device (3) via at least one communication link (15), with a parallel arc in the electrical circuit arrangement (2) being generated by a comparison of the measured current values and /or a time change in the energy storage current mi described by the current measurement values t at least one current limit value is determined and a serial arcing in one of the load paths (7, 9) by comparing the measured voltage values and/or a change over time in the load voltages of the load (5, 6) of the load path (7, 9) described by the measured voltage values is determined with at least one voltage limit value assigned to the respective load (5, 6), with either the energy store (3) being separated from the loads (5, 6) when the occurrence of a parallel arc is determined, or when the occurrence of a serial arc is determined in one of the load paths (7, 9), the load (5, 6) of this load path (7, 9) is switched off. procedure after claim 1 , characterized in that mean values of the energy storage current assigned to a time interval, which represent a measure of the total current flow in the time interval, are used as measured current values, with a change in the mean values over time being compared to a mean limit value as the current limit value. procedure after claim 1 or 2 , characterized in that maximum values of the energy storage current assigned to a time interval, which describe a maximum amount of the energy storage current within the time interval, are used as measured current values, with a change in the maximum values over time being compared to a maximum value limit value as the current limit value. Method according to one of the preceding claims, characterized in that the measured current values are mean values of the energy storage current assigned to a time interval, which represent a measure of the entire current flow in the time interval, and maximum values of the energy storage current assigned to the time interval, which describe a maximum amount of the energy storage current within the time interval , are used, with a respective difference between the mean value and the maximum value of a time interval being compared with a difference limit value as the current limit value. Method according to one of the preceding claims, characterized in that the energy store (3) is disconnected from the loads when at least one of the current limit values is exceeded. Procedure according to one of claims 2 until 5 , characterized in that the communication connection (15) is a data bus, the time interval corresponding to the time between two transmission time windows in which the current measuring means (12) sends at least one current measurement value to the control device (3). Method according to one of the preceding claims, characterized in that for the loads (5, 6) in each case at least one reference differential voltage between a measured voltage value of the load (5, 6) and a reference voltage value of a reference voltage source, in particular a voltage of the energy store (4), is determined , wherein the reference differential voltage is compared to a reference differential limit value assigned to the respective load (5, 6) as the voltage limit value. Method according to one of the preceding claims, characterized in that for the loads (5, 6) in each case at least one load differential voltage is determined between a measured voltage value of the load (5, 6) and at least one measured voltage value of at least one other of the loads (5, 6), the load difference voltage being compared as a voltage limit value with a load difference limit value assigned to the respective load (5, 6). Procedure according to claims 7 and 8th , characterized in that for the loads (5, 6) in each case the change over time in the load voltage is compared with a load voltage limit value assigned to the respective load (5, 6), the loads (5, 6) being switched off in each case when the reference difference limit value, the load difference limit and the load voltage limit are each exceeded. Method according to one of the preceding claims, characterized in that a serial arcing is determined when the at least one voltage limit value is exceeded for a specified period of time and/or for a specified number of consecutive voltage measurement values. Method according to one of the preceding claims, characterized in that the current measurement values from the current measurement device (12) and/or the voltage measurement values from the voltage measurement devices (13, 14) are recorded at a frequency between 50 Hz and 20 kHz, in particular between 100 Hz and 10 kHz. be determined. Method according to one of the preceding claims, characterized in that the measured voltage values are transmitted via the communication link (15) at at least partially different times, the measured voltage values being synchronized by the control device (3). Method according to one of the preceding claims, characterized in that a control device (3) which is also designed to control an energy flow between the energy store (4) and at least one of the loads (5, 6) is used. Method according to one of the preceding claims, characterized in that an on-board network of a motor vehicle (1), in particular an on-board network with a voltage of 48 V, is used as the electrical circuit arrangement (2) and/or that at least one of the loads (5, 6 ) an electrical consumer of a motor vehicle (1), in particular an inverter, a drive train generator, a starter generator, an electrically operated catalytic converter, an electric drive compressor and/or an electric refrigerant compressor, is used. Motor vehicle comprising an electrical circuit arrangement (2) with a control device (3), an energy store (4) and a plurality of loads (5, 6) connected to the energy store (4) via a respective load path (7, 9), the energy store (4 ) current measuring means (12) for determining measured current values describing an energy storage current and a voltage measuring means (13, 14) for determining measured voltage values describing a load voltage at the respective load (5, 6) are assigned to the loads (5, 6), the Current measuring means (12) and the voltage measuring means are connected to the control device (3) via a communication link for the continuous transmission of the measured current values and the measured voltage values, the control device (3) being set up to carry out a method according to one of the preceding claims.

Images