Background technique
At present, traditional car is longer with the axial dimension of all synchro tool speed changer, is difficult to arrange in car load, and has shortcomings such as volume is big, complex structure, processing technology complexity, inconvenient maintenance, cost height.Full synchrom esh transmission commonly used comprises casing, input shaft, jack shaft, output shaft, reverse idler gear, reverse gear, differential assembly, several gear pairs, synchronizer assembly, reverse shift fork and release bearing operating mechanism, wherein, input shaft is the power input, the gear that can pivot is arranged on the axle, the gear that can pivot is accordingly arranged on the jack shaft, and output shaft is power output; Casing adopts integrated type more and divides box structure up and down, processing technology complexity, cleaning inconvenience, and assembly process process is poor.Existing similar automotive transmission is when reverse gear is worked, one grade of driving gear, reverse idler gear and reverse gear transferring power of intermeshing, the two-sided stand under load of idle pulley, the intensity of reverse idler gear is generally not enough, therefore its intensity, bearing capacity are all very poor, vibration during the reverse gear transmission and noise are also bigger, and three tooth engagement driving are not steady, and transmission error is big; Simultaneously, because the speed ratio of one grade of driving gear is big, true stress is also big, and it goes back double as reverse gear input gear, so the intensity variation, and is therefore very high to manufacture process requirement, often needs special process such as roll flute, strengthened shot peening, and cost is higher; In addition, since life-span of automotive transmission mainly be subject to one grade of gear pair and reverse gear pair, and the raising that relatively poor one grade of gear of intensity and reverse gear will restrict the speed changer life-span.
Summary of the invention
The purpose of this utility model is to provide a kind of compact structure, stable drive, easy to manufacture, all synchro tool formula speed changer that cost is low.
The purpose of this utility model is achieved in that a kind of all synchro tool formula speed changer, comprise: first jack shaft of casing, input shaft, band constant mesh gear, second jack shaft, output shaft, three synchronizer assemblies, reverse shift fork, reverse speed fork, bearing, needle bearing, differential assembly, described input shaft, two jack shafts, output shaft are set in parallel in the described casing, it is characterized in that: described casing is made up of left box body, right case, and is linked in sequence; One, the second gear synchronizer is arranged on described second jack shaft, and between the one grade of driven gear and second gear driven gear on second jack shaft, with one, second gear reverse shift fork control connection; Three, the fourth gear synchronizer is arranged on the described input shaft, and between third speed drive gear on the input shaft and fourth gear driving gear, with three, fourth gear reverse shift fork control connection; Five reverse gear synchronizers are arranged on described second jack shaft, and between the five grades of driven gears and reverse gear on second jack shaft, with five reverse gear reverse shift fork control connections.
The left side of above-mentioned second gear driven gear is provided with a reverse idler gear, this reverse idler gear and the described second gear driven gear composition duplicate gear that is connected as a single entity.
Last synchronizer assembly is made up of engagement cover, slide block, the spring along the slip of tooth hub external tooth of the band internal tooth of circular groove by the tooth hub that has external tooth, outer ring.
Gear one end that the utility model is adjacent with described synchronizer assembly all has the synchromesh gear ring.
Above-mentioned input shaft is installed on the described left and right casing by input shaft right bearing, input shaft left bearing, described first jack shaft is installed on the described left and right casing by the first jack shaft right bearing, the first jack shaft left bearing, described second jack shaft is installed on the described left and right casing by the second jack shaft right bearing, the second jack shaft left bearing, and described differential assembly, output shaft pass through differential mechanism right bearing, differential left Bearing Installation on described left and right casing; Described one grade of driven gear, second gear driven gear, reverse idler gear are placed on described second jack shaft by needle bearing respectively, respectively with described input shaft on the engagement of one grade of driving gear, second gear driving gear; Described five grades of driven gears, reverse gear are placed on described first jack shaft by needle bearing respectively, five grades of driving gear engagements on described five grades of driven gears and the input shaft; Described third speed drive gear, fourth gear driving gear are placed on the described input shaft by needle bearing respectively, and respectively with described first jack shaft on the engagement of third gear driven gear, fourth gear driven gear, described fourth gear driving gear also with described second jack shaft on the input gear engagement; The described first jack shaft upper spline that is positioned at described five grades of driven gear right sides is connected with the differential driving gear, and this differential driving gear often meshes with the differential driven gear that is arranged on the described output shaft.
The utility model is owing to be divided into left and right sides two-part with casing and be linked in sequence, easy processing not only, and also easy for installation; The utility model is because the layout that adopts a power input shaft, two jack shafts, a pto and be parallel to each other, thereby the general structure compactness, assembly space is little, suitability is strong; Reverse gear of the present utility model adopts the second gear driving gear to drive, and serves as reverse gear input gear by the bigger second gear driving gear of safety allowance, has significantly improved one grade of strength of gear teeth defect of insufficient, and it is more reasonable that each strength of gear teeth of speed changer is distributed; Reverse idler gear of the present utility model is formed duplicate gear with the second gear driven gear, increased substantially the intensity of idle pulley, overcome the defective of the two-sided stand under load of existing speed variator reverse gear idle pulley, strength deficiency, bearing capacity difference, reverse gear vibrations and noise performance have been improved greatly, improved the overall reliability of speed changer, avoided unnecessary roll flute, strengthened shot peening technology simultaneously, cost is reduced and performance is more stable, is more suitable for requirement of mass production.
Embodiment
Referring to Fig. 1, a kind of all synchro tool of the utility model formula speed changer, comprise: first jack shaft 2 of casing, input shaft 1, band constant mesh gear, second jack shaft 3, output shaft 4, three synchronizer assemblies 5,6,7, reverse shift fork, reverse speed fork, bearing, needle bearing, differential assembly 23, described input shaft 1, two jack shafts 2,3, output shaft 4 are set in parallel in the described casing, it is characterized in that: described casing is formed, and is linked in sequence by left box body 33, right case 32; One, second gear synchronizer 5 is arranged on described second jack shaft 3, and between the one grade of driven gear 9 and second gear driven gear 11 on second jack shaft 3, with one, second gear reverse shift fork control connection; Three, fourth gear synchronizer 7 is arranged on the described input shaft 1, and between third speed drive gear on the input shaft 1 13 and fourth gear driving gear 15, with three, fourth gear reverse shift fork control connection; Five reverse gear synchronizers 6 are arranged on described second jack shaft 3, and between the five grades of driven gears 18 and reverse gear 20 on the second two jack shafts 3, with five reverse gear reverse shift fork control connections.
The left side of above-mentioned second gear driven gear 11 is provided with a reverse idler gear 19, this reverse idler gear 19 and the described second gear driven gear 11 composition duplicate gear that is connected as a single entity.
Above-mentioned synchronizer assembly 5,6,7 is made up of engagement cover, slide block, the spring along the slip of tooth hub external tooth of the band internal tooth of circular groove by the tooth hub that has external tooth, outer ring.
In this example, gear 9,11,13,15,18,20 one ends adjacent with described synchronizer assembly 5,6,7 all have the synchromesh gear ring.
Above-mentioned input shaft 1 is installed on the described left and right casing 33,32 by input shaft right bearing 24, input shaft left bearing 25, described first jack shaft 2 is installed on the described left and right casing 33,32 by the first jack shaft right bearing 26, the first jack shaft left bearing 27, described second jack shaft 3 is installed on the described left and right casing 33,32 by the second jack shaft right bearing 28, the second jack shaft left bearing 29, and described differential assembly 23, output shaft 4 are installed on the described left and right casing 33,32 by differential mechanism right bearing 30, differential left bearing 31; Described one grade of driven gear 9, second gear driven gear 11, reverse idler gear 19 are placed on described second jack shaft 3 by needle bearing respectively, respectively with described input shaft 1 on 10 engagements of one grade of driving gear 8, second gear driving gear; Described five grades of driven gears 18, reverse gear 20 are placed on described first jack shaft 2 by needle bearing respectively, five grades of driving gears, 17 engagements on described five grades of driven gears 18 and the input shaft 1; Described third speed drive gear 13, fourth gear driving gear 15 are placed on the described input shaft 1 by needle bearing respectively, and respectively with described first jack shaft 2 on 16 engagements of third gear driven gear 14, fourth gear driven gear, described fourth gear driving gear 15 also with described second jack shaft 3 on 12 engagements of input gear; Described first jack shaft, 2 upper splines that are positioned at described five grades of driven gear 18 right sides are connected with differential driving gear 21, and this differential driving gear 21 often meshes with the differential driven gear 22 that is arranged on the described output shaft 4.
The utility model embodiment comprises five forward gearss and a reverse gear, and wherein one, two second gears are the level Four transmission, and three, four and five grades is the secondary transmission, and reverse gear is driven by the second gear driving gear, and reverse idler gear is formed duplicate gear with the second gear driven gear.Concrete gear is achieved in that
In the time of one grade: one, the second gear reverse shift fork makes one, the engagement cover of the band internal tooth of second gear synchronizer 5 slides to the right and realizes engaging synchronously with the synchromesh gear ring of one grade of driven gear 9, power is by passing to one grade of driven gear 9 with one grade of driving gear 8 of one grade of driven gear, 9 normal engagements on the input shaft 1, one grade of driven gear 9 is by one, second gear synchronizer 5 is passed to second jack shaft 3 with power, pass to the fourth gear driving gear 15 of normal engagement with it by the input gear 12 on it again, again by power being passed to first jack shaft 2 with the fourth gear driven gear 16 of fourth gear driving gear 15 normal engagements, pass to differential side gear 22 by the differential mechanism driving gear 21 on first jack shaft 2 then, differential assembly 23 reaches the purpose of exporting one grade of rotating speed by output shaft 4 outputs at last.
During second gear: one, the second gear reverse shift fork makes one, the engagement cover of the band internal tooth of second gear synchronizer 5 slides left and realizes engaging synchronously with the synchromesh gear ring of second gear driven gear 11, power is by passing to second gear driven gear 11 with the second gear driving gear 10 of second gear driven gear 11 normal engagements on the input shaft 1, second gear driven gear 11 is by one, second gear synchronizer 5 is passed to second jack shaft 3 with power, pass to the fourth gear driving gear 15 of normal engagement with it by the input gear 12 on it again, again by power being passed to first jack shaft 2 with the fourth gear driven gear 16 of fourth gear driving gear 15 normal engagements, pass to differential side gear 22 by the differential mechanism driving gear 21 on first jack shaft 2 then, differential assembly 23 reaches the purpose of exporting the second gear rotating speed by output shaft 4 outputs at last.
During third gear: three, the fourth gear reverse shift fork makes three, the engagement of the band internal tooth of fourth gear synchronizer 7 cover slides to the right engages synchronously with the synchromesh gear ring realization of third speed drive gear 13, by three, fourth gear synchronizer 7, power is passed to first jack shaft 2 with the third gear driven gear 14 on first jack shafts 2 of third speed drive gear 13 normal engagements, pass to differential side gear 22, differential assembly 23 by the differential mechanism driving gear 21 on first jack shaft 2, reach the purpose of output third gear rotating speed at last by output shaft 4 outputs.
During fourth gear: three, the fourth gear reverse shift fork makes three, the engagement of the band internal tooth of fourth gear synchronizer 7 cover slides left engages synchronously with the synchromesh gear ring realization of fourth gear driving gear 15, by three, fourth gear synchronizer 7, power is passed to first jack shaft 2 with the fourth gear driven gear 16 on first jack shafts 2 of fourth gear driving gear 15 normal engagements, pass to differential side gear 22, differential assembly 23 by the differential mechanism driving gear 21 on first jack shaft 2, reach the purpose of output fourth gear rotating speed at last by output shaft 4 outputs.
In the time of five grades: five reverse gear reverse shift forks slide the engagement cover of the band internal tooth of five reverse gear synchronizers 6 to the right and realize engaging synchronously with the synchromesh gear ring of five grades of driven gears 18, power is by passing to five grades of driven gears 18 with five grades of driving gears 17 of five grades of driven gears, 18 normal engagements on the input shaft 1, five grades of driven gears 18 are passed to first jack shaft 2 by five reverse gear synchronizers 7 with power, pass to differential side gear 22, differential assembly 23 by the differential mechanism driving gear 21 on it again, reach the purpose of five grades of rotating speeds of output at last by output shaft 4 outputs.
During reverse gear: five reverse gear reverse shift forks slide the engagement cover of the band internal tooth of five reverse gear synchronizers 6 left and realize engaging synchronously with the synchromesh gear ring of reverse gear 20, power is by passing to second gear driven gear 11 with the second gear driving gear 10 of second gear driven gear 11 normal engagements on the input shaft 1, pass to reverse gear 20 by reverse idler gear on the duplicate gear 19 again, reverse gear 20 is passed to first jack shaft 2 by five reverse gear synchronizers 7 with power, pass to differential side gear 22 by the differential mechanism driving gear 21 on it again, differential assembly 23 reaches the purpose of exporting the reverse gear rotating speed by output shaft 4 outputs at last.