CN2717645Y - Special-shaped ceramic forming device - Google Patents
Special-shaped ceramic forming device Download PDFInfo
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- CN2717645Y CN2717645Y CN 200420052890 CN200420052890U CN2717645Y CN 2717645 Y CN2717645 Y CN 2717645Y CN 200420052890 CN200420052890 CN 200420052890 CN 200420052890 U CN200420052890 U CN 200420052890U CN 2717645 Y CN2717645 Y CN 2717645Y
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Abstract
The utility model relates to a special-shaped ceramic shaping device and belongs to a shaping field for ceramic products. The utility model comprises the rotational wheel head of a ceramic roller shaping machine. The utility model is characterized in that: the bottom of the wheel head is provided with a supporting platform which can rotate, lift and fall along with the wheel head. An anti-sticking material layer is provided on the supporting platform, and an integral hollow bottomless product shaping mold is provided on the anti-sticking material layer. The inner wall of the product shaping mold is matched with the appearance of a shaping product. Because the utility model is provided with the supporting platform which can lift and fall at the bottom of the wheel head of the ceramic roller shaping machine and adopts the integral hollow bottomless gypsum product shaping mold, the produced special-shaped ceramic products aren't provided with vertical mold joint lines. The utility model is high in isotacticity, little in operational procedure, high in production efficiency, high in the service rate and the turnover rate of the mold, avoiding the problem of the low service rate of the mold and non-regular product because of the loosening of ' child and mother buckles ' and prolonging the service life of the mold. The utility model can widely be applied to the rolling shaping production field of all kinds of special-shaped ceramic products.
Description
Technical field
The utility model belongs to the product molding field of the mixture that is used for clay or other ceramic component, relates in particular to a kind of roll forming device of ceramic ware for daily use.
Background technology
The moulding process of ceramic product and equipment and selected mould thereof are important steps that influences the ceramic product presentation quality.
The roll forming mode that ceramic ware for daily use is general is: die mould materials mud is put into a mould at the bottom of the integral type band, this band bottom die is placed the rotatable head of taking turns of ceramic roller head machine, roller-head is dropped in the band bottom die of wheel head, the wheel head rotates under the drive of drive unit, roller-head is by roll extrusion material mud, and its extruding is obtained semifinished product after the moulding.
This method is applicable to the molding procedure of top (being commonly called as suitable for reading) diameter more than or equal to the ceramic of bottom (or bottom) diameter.
But back cut diameter is had the non-conventional type ceramic product (as reducing stein or reducing water glass etc.) of flange less than base diameter or bottom, if still adopt above-mentioned method and mould, can run into can't the demoulding difficulty.So its common molding mode is the split type band bottom die injection forming or the roll forming of two lobes about adopting, after the moulding of material mud finishes, with about two lobe moulds separately, obtain the semifinished product after the moulding.Its gypsum mold is left and right sides two parts die sinking structure, promptly the perpendicular axis from mould separates two halves, so that can from the model of dividing right and left, deviate from after material mud is pressed into semifinished product, this kind mould is commonly called as " two die sinking ", mould is made up of left and right two parts at least, is integrated by " double buckle " overlap joint is fixing.
Because of using split left and right formula mould, have two perpendicular road seam lines on the product base substrate that above-mentioned molding mode went out, these two lines must be repaiied by artificial mill and remove, and take a lot of work, time-consuming, and repair in the process part easy deformation suitable for reading of product at mill; Simultaneously, for method for rolling and molding, under the applied pressure effect of roller-head institute, make easily fastening about " double buckle " of two lobe moulds loosening, influence service life of mould; In addition, the hand labor intensity of these two kinds of molding modes is big, and operating procedure is many, and die life is short, and production efficiency is low, and the manufacturing cost height influences the outward appearance regularity of product, and then has influenced the economic benefit of manufacturing enterprise.
The utility model content
The product that technical problem to be solved in the utility model provides a kind of integral structure, make does not have perpendicular seam line and regularity height, the long different non-conventional type ceramic shaped device of die life.
The technical solution of the utility model is: a kind of non-conventional type ceramic shaped device is provided, comprises the rotatable wheel head of ceramic roller head machine, it is characterized in that: be provided with in the bottom of rotatable wheel head and can rotate and liftable support platform with the wheel head; Integral type hollow is set on the support platform does not have the formed product mould at the end; The inwall of described formed product mould is complementary with the profile of desiring shaped article.
On its described support platform the adhesive layer is set, the formed product mould that integral type hollow does not have the end is set on the adhesive layer.
The bottom of its described support platform connects with the jack-up connecting rod.
Its described formed product mould is that column type integral type hollow does not have bottom structure.
Its described formed product mould inwall diameter suitable for reading is less than or equal to the diameter of its end opening.
Compared with the prior art, the utility model has the advantages that:
1. adopt the mould structure of middle seam free integral type, reduced operating procedure, improved production efficiency, mould utilization rate and turnover rate height;
2. the non-conventional type ceramic product of being produced does not have perpendicular seam line, the regularity height;
3. can avoid having prolonged the service life of mould because of " double buckle " the loosening generation that causes problems such as the model utilization rate is low, product irregularity.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Structural representation when Fig. 2 is the support platform rising;
Fig. 3 is the structural representation of formed product mould.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described further.
Among Fig. 1, be provided with and rotate and a liftable support platform 2 with the wheel head, adhesive layer 3 is set on the support platform, the formed product mould 4 that integral type hollow does not have the end is set on the adhesive layer in the bottom of the rotatable wheel of ceramic roller head machine 1.
The bottom of support platform connects with jack-up connecting rod 5.
Among Fig. 2, after the compacting of material moulded pottery not yet put in a kiln to bake finishes, be positioned at the support platform 2 of rotatable wheel 1 bottom, under the effect of jack-up connecting rod 5, together rise together with wherein molded material moulded pottery not yet put in a kiln to bake 6 being arranged on formed product mould 4 that integral type hollow on the support platform do not have an end, do not take out so that semifinished product and integral type hollow are had in the formed product mould slave device wheel head at the end.
After semifinished product and mould took out from the machine wheel head, dry a little, the product semifinished product can be deviate from from the bottom of mould.
The product semifinished product is sent to next procedure and handles, and mould is cleared up a little, can produce for the next round circulation and use.
Among Fig. 3, the formed product mould is that column type integral type hollow does not have bottom structure, and the inwall of mould is complementary with the profile of desiring shaped article, and its inwall diameter d suitable for reading is less than or equal to the diameter D of its end opening.
The formed product mould is made with gypsum usually.
When actual production, at first according to the profile of product, the integral type hollow of prefabricated garden column does not have the end and its inwall back cut diameter gypsum product mould less than its lower port diameter in batches; Secondly, the formed product mould is placed on the support platform of the rotatable wheel head of ceramic roller head machine bottom, inserts die mould materials mud, start drive unit, the rotation of wheel head is rotated; Then the roller-head with roller head machine descends, and inserts in the mould, by roll extrusion material mud, obtains the product semifinished product of moulding; Again by jack-up connecting rod and lowering or hoisting gear thereof, the formed product mould that is arranged on the support platform is together risen together with wherein molded material moulded pottery not yet put in a kiln to bake; Semifinished product and integral type hollow are not had in the formed product mould slave device wheel head at the end and take out; After semifinished product and mould took out from the machine wheel head, through super-dry, the product semifinished product can be deviate from from the bottom of mould.The product semifinished product is sent to next procedure and carries out subsequent treatment, and the shaping mould tool is cleared up a little, can produce for the next round circulation and use.
The purpose that the adhesive layer is set is to prevent to bond between material mud in mould of the no end and the support platform, is convenient to take out in semifinished product and the mould trailing wheel head.
Simultaneously, but the adhesive layer also double as integral type hollow do not have the bottom of the mould at the end, play the effect of product semifinished product bottom being carried out moulding.
Be provided with in the rotatable wheel head of ceramic roller head machine bottom and can rotate and liftable support platform and adopt integral type hollow not have the end and its inwall back cut diameter gypsum product mould because the utility model adopts with the wheel head less than its lower port diameter, make the non-conventional type ceramic product of being produced not have perpendicular seam line, the regularity height, reduced operating procedure, improved production efficiency, the utilization rate and the turnover rate of mould have been improved, avoided model utilization rate of causing because of " double buckle " is loosening low, problems such as product irregularity, prolong the service life of mould, and then improved the overall economic efficiency of manufacturing enterprise.
The utility model can be widely used in the roll forming production field of various special-shaped ceramics products.
Claims (6)
1. non-conventional type ceramic shaped device comprises it is characterized in that the rotatable wheel head of ceramic roller head machine:
Be provided with and rotate and liftable support platform with the wheel head in the bottom of rotatable wheel head;
Integral type hollow is set on the support platform does not have the formed product mould at the end;
The inwall of described formed product mould is complementary with the profile of desiring shaped article.
2. according to the described non-conventional type ceramic shaped device of claim 1, it is characterized in that the adhesive layer is set on the described support platform, the formed product mould that integral type hollow does not have the end is set on the adhesive layer.
3. according to the described non-conventional type ceramic shaped device of claim 1, it is characterized in that the bottom of described support platform connects with the jack-up connecting rod.
4. according to the described non-conventional type ceramic shaped device of claim 1, it is characterized in that described formed product mould is that column type integral type hollow does not have bottom structure.
5. according to the described non-conventional type ceramic shaped device of claim 1, it is characterized in that the diameter of described formed product mould inwall diameter suitable for reading less than its end opening.
6. according to the described non-conventional type ceramic shaped device of claim 1, it is characterized in that described formed product mould inwall diameter suitable for reading equals the diameter of its end opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420052890 CN2717645Y (en) | 2004-08-05 | 2004-08-05 | Special-shaped ceramic forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420052890 CN2717645Y (en) | 2004-08-05 | 2004-08-05 | Special-shaped ceramic forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2717645Y true CN2717645Y (en) | 2005-08-17 |
Family
ID=34893376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420052890 Expired - Fee Related CN2717645Y (en) | 2004-08-05 | 2004-08-05 | Special-shaped ceramic forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2717645Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101444929A (en) * | 2008-12-12 | 2009-06-03 | 北京创导工业陶瓷有限公司 | Method for rolling and molding kiln furniture |
| CN103786243A (en) * | 2014-02-25 | 2014-05-14 | 佛山市南海鑫隆机工机械有限公司 | Automatic separating and combining mold for forming of special-shaped ceramic products |
| CN108748619A (en) * | 2018-08-10 | 2018-11-06 | 佛山市南海鑫隆机工机械有限公司 | A kind of Pneumatic holding device for special-shaped plaster mold |
-
2004
- 2004-08-05 CN CN 200420052890 patent/CN2717645Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101444929A (en) * | 2008-12-12 | 2009-06-03 | 北京创导工业陶瓷有限公司 | Method for rolling and molding kiln furniture |
| CN101444929B (en) * | 2008-12-12 | 2011-04-20 | 北京创导工业陶瓷有限公司 | Method for rolling and molding kiln furniture |
| CN103786243A (en) * | 2014-02-25 | 2014-05-14 | 佛山市南海鑫隆机工机械有限公司 | Automatic separating and combining mold for forming of special-shaped ceramic products |
| CN103786243B (en) * | 2014-02-25 | 2016-05-11 | 佛山市南海鑫隆机工机械有限公司 | A kind of automatic discrete group mould for shaped ceramic articles moulding |
| CN108748619A (en) * | 2018-08-10 | 2018-11-06 | 佛山市南海鑫隆机工机械有限公司 | A kind of Pneumatic holding device for special-shaped plaster mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |