CN2606665Y - Cutting tool - Google Patents
Cutting tool Download PDFInfo
- Publication number
- CN2606665Y CN2606665Y CN 03241751 CN03241751U CN2606665Y CN 2606665 Y CN2606665 Y CN 2606665Y CN 03241751 CN03241751 CN 03241751 CN 03241751 U CN03241751 U CN 03241751U CN 2606665 Y CN2606665 Y CN 2606665Y
- Authority
- CN
- China
- Prior art keywords
- cutter
- coating
- coat
- blade
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 title description 11
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000000919 ceramic Substances 0.000 claims abstract description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 3
- 239000004917 carbon fiber Substances 0.000 claims abstract description 3
- 239000007767 bonding agent Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002134 carbon nanofiber Substances 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 229910021392 nanocarbon Inorganic materials 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 239000002966 varnish Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 abstract description 9
- 239000000956 alloy Substances 0.000 abstract description 9
- 238000005299 abrasion Methods 0.000 abstract description 3
- 230000007704 transition Effects 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000005272 metallurgy Methods 0.000 abstract 1
- 239000011159 matrix material Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000013532 laser treatment Methods 0.000 description 2
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002345 surface coating layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910008947 W—Co Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004686 fractography Methods 0.000 description 1
- 238000004372 laser cladding Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- -1 rosin clean Chemical compound 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Images
Landscapes
- Knives (AREA)
Abstract
The utility model relates to a cutter comprising a cutter body, an edge and a handle and is characterized in that a coating made up of the compound of nano carbon-fiber, nono-ceramics, adhesive and micron super-fine hard alloy is coated on the edge by laser to obtain the edge of the cutter with even coating and high abrasion resistance. The improved cutter has a coating with a thickness of 20 to 1000 microns, and is dense and even as well as is combined with the base in a metallurgy mode. The utility model realizes the gradient transition of hardness, stress and materials, makes the cutter abrasion-resistant, shock resistant, sharp and makes the coating uneasy to fall off, thereby extending the lifespan of the cutter.
Description
Technical field
A kind of cutter is particularly useful for kitchen cutter, gardens with cutter and carpenter, cut paper, leather industry cutter.
Background technology
External cutter, matrix cutting edge coating is generally the W-Co carbide alloy, about 50～100 μ m of particle diameter, its matrix of Metallographic Analysis is a martensitic stain less steel, quality adjustment condition.Subject matter: coating and matrix are non-metallurgical binding, and coating and matrix have tangible joint line, and transition such as hardness, stress, material are mild inadequately, and being coated with layer analysis is that plasma spraying is made, and easily causes problems such as disbonding, spring sword.
Domestic cutter is whole the manufacturing, and as to adopt the 3Cr13 martensitic stain less steel, bulk heat treatmet obtains, and also useful bimetallic clad steel plate is made, but does not see the kitchen cutter of cutting edge laser coatings at home.
Summary of the invention
Main technical schemes of the present utility model is: this cutter comprises cutter hub, blade and handle of a knife, it is characterized in that the coat of the mixture that laser melting coating on the blade is made up of carbon nano-fiber, nano ceramics, bonding agent and micron order carbide alloy.Only laser melting coating has coat on the blade single face.Coat thickness is 20～1000 μ m, and the coat width is 4～20mm, carbon nano-fiber diameter 5～50nm wherein, and length 10～50 μ m are mainly and strengthen the hard ceramic fiber, and bonding agent is phenolic resins or varnish.
Improved this cutter the kitchen edge produce the densification of thickness 20～1000 μ m, evenly and with the coating of matrix metallurgical binding.Realize the gradient transition of hardness, stress and material, make that cutter is wear-resisting, shock resistance, sharp and coating difficult drop-off, thereby prolong cutter life.
Description of drawings: the structural representation of A-A profile Fig. 3 utility model embodiment 2 of Fig. 1 the utility model embodiment 1 structural representation Fig. 2 utility model embodiment 1 Fig. 1
The specific embodiment
Below in conjunction with Fig. 1 and Fig. 2 the utility model is done one and describe in detail, this cutter is made up of cutter hub 2, blade 1 and handle of a knife 3 as shown in Figure 1, and the fractography structure of cutting edge roundness has coat 4 in the single face cladding of blade 1 as shown in Figure 2.Surface coating layer 4 hardness HV1000～1100, coat 4 thickness: kitchen cutter 20～80 μ m, use cutter, coat 4 thickness 0.2～1.0mm, surface coating layer 4 width 4～20mm for gardens, bamboo wood.Nanometer C fibre diameter 5～50nm wherein, length 10～50 μ m are mainly and strengthen the hard ceramic fiber, and matrix is played the carburetting invigoration effect.Above alloy mixed powder accounts for 20% and accounts for 80% with binding agent and constitute pasty state liquid.Technical process is made cutter blank according to routine, the little sword of the big sword of opening one side, and blade 1 is used alcohol, and cleaning agents such as rosin clean, and preheating cutter hub 2 back spraying hybrid alloys carry out Laser Cladding Treatment.Cutter hub 2 materials are martensite type stainless steels such as 3Cr13,4Cr13, the 5Cr15 of quenching attitude, and the specification of product is divided into 1*～8* by blade length (the longest position) difference, and A, B two classes are arranged, and its specification is with reference to QB/T1924-93 " kitchen knife " standard.Blade harden zone area accounts for 80% of whole hardenability band 5 areas, tempering band 6 width≤0.2mm, cutting edge hardenability band 5 hardness HV 〉=600.For gardens, bamboo wood with knife structure on the original basis, cutter hub 2 materials adopt 40Cr, 40Mn, 65Mn, 40CrMo, 60Si2Mn respectively., put the first edge on a knife or a pair of scissors based on single face, see Fig. 3 example.Embodiment 2, are example with the sloyd knife, and making step is described as follows:
1, cutter hub 9 plate shapings (the same) with common process, and leave allowance for finish;
2, cutting edge roundness 10 cleans or sandblast;
3, be coated with special coating at cutting edge 10 single faces, composition: mishmetal 10～20%, 10～20% alloys, binding agent 70～80%, main application is absorption and the top layer alloying that improves light, and wherein alloy composition is: WC 55～70%, Co 5～20%, Cr 5～20%, Mo 1～2%, W 0.5～1%, C2%;
4, the laser treatment cutting edge 10, form thick alloy strengthening coat 7 of 0.2～1.0mm and the hardenability band 8 of 0.2～4mm, and laser processing parameter is as follows:
| Laser technical parameters | |||||
| CO 2Crossing current laser | Cutter hub thickness | Power (KW) | Speed V (mm/min) | Hot spot | Surface state |
| ≤2mm | 4-5 | 1-3 | 10*2 | Water cooling | |
| ≥2mm | 3-4 | 0.5-2 | 10*2 | Water cooling | |
5, the sharpening that puts the first edge on a knife or a pair of scissors: the inside, laser place is finish grinded, puts the first edge on a knife or a pair of scissors from the laser treatment face, and in the future sharpening in the laser side that is untreated.
The present invention adopts the ultra-fine carbide alloy of Nano carbon fibers peacekeeping to carry out the quick cladding of thin layer at kitchen cutter blade 1, obtain coating evenly, the cutting edge roundness 1 of high abrasion.Improve the hardness and the wearability of cutting edge roundness 1, make cutting edge roundness coat 4 fine and close, evenly, toughness, wear-resisting and and the matrix problem that produces aspect such as metallurgical binding improve.
Claims (6)
1. a cutter comprises cutter hub, blade and handle of a knife, it is characterized in that the coat that knife edge part is made up of the mixture of carbon nano-fiber, nano ceramics, micron-class superfine Hardmetal materials and bonding agent with laser melting coating.
2. a kind of cutter according to claim 1, the thickness that it is characterized in that the blade coat are 20～1000 μ m.
3. according to claim 1 described a kind of cutter, the width that it is characterized in that the blade coat is 4～20mm.
4. according to claim 1 or 2 or 3 described a kind of cutters, it is characterized in that the coat material nano carbon fiber diameter 5～50nm of knife edge part, length 10～50 μ m.
5. according to claim 1 described a kind of cutter, it is characterized in that the bonding agent in the knife edge part coat material is phenolic resins or varnish.
6. a kind of cutter according to claim 1 only is characterized in that in the single face cladding of blade coat being arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03241751 CN2606665Y (en) | 2003-03-18 | 2003-03-18 | Cutting tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03241751 CN2606665Y (en) | 2003-03-18 | 2003-03-18 | Cutting tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2606665Y true CN2606665Y (en) | 2004-03-17 |
Family
ID=34168489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03241751 Expired - Lifetime CN2606665Y (en) | 2003-03-18 | 2003-03-18 | Cutting tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2606665Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100365166C (en) * | 2003-03-18 | 2008-01-30 | 浙江工业大学 | Cutter and its processing method |
| US8776382B2 (en) | 2008-10-02 | 2014-07-15 | Ihi Corporation | Cutting instrument |
-
2003
- 2003-03-18 CN CN 03241751 patent/CN2606665Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100365166C (en) * | 2003-03-18 | 2008-01-30 | 浙江工业大学 | Cutter and its processing method |
| US8776382B2 (en) | 2008-10-02 | 2014-07-15 | Ihi Corporation | Cutting instrument |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20080130 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |