CN221926192U - Comprehensive heat insulation test device for reducing influence of smoke dust - Google Patents
Comprehensive heat insulation test device for reducing influence of smoke dust Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 136
- 239000000779 smoke Substances 0.000 title claims abstract description 43
- 238000009413 insulation Methods 0.000 title claims abstract description 40
- 239000000428 dust Substances 0.000 title claims abstract description 35
- 239000010453 quartz Substances 0.000 claims abstract description 80
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 238000001816 cooling Methods 0.000 claims description 42
- 238000005192 partition Methods 0.000 claims description 8
- 239000012212 insulator Substances 0.000 claims description 4
- 239000000110 cooling liquid Substances 0.000 claims 3
- 238000007789 sealing Methods 0.000 claims 1
- 238000007664 blowing Methods 0.000 abstract description 21
- 238000012546 transfer Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000004880 explosion Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 22
- 239000002826 coolant Substances 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 230000005855 radiation Effects 0.000 description 8
- 238000013021 overheating Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000009529 body temperature measurement Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种试验装置,具体涉及一种减少烟尘影响的综合隔热试验装置。The utility model relates to a testing device, in particular to a comprehensive heat insulation testing device capable of reducing the influence of smoke and dust.
背景技术Background Art
综合隔热测试是指对试验件单侧进行加热后,测量其另一侧温度数值,通过数值反馈总体评价试验件的防隔热性能。热环境试验中,一般使用多根石英灯组成石英灯阵列加热,组成的石英灯阵列在单位面积内的输出功率决定了热环境试验输出的最大热流值。The comprehensive thermal insulation test refers to heating one side of the test piece and measuring the temperature value on the other side, and evaluating the thermal insulation performance of the test piece through numerical feedback. In the thermal environment test, multiple quartz lamps are generally used to form a quartz lamp array for heating. The output power per unit area of the quartz lamp array determines the maximum heat flux value output by the thermal environment test.
在常规的材料隔热性能测试中,石英灯对试验件加热的同时会产生大量烟尘,烟尘附着于石英灯表面,使石英灯表面无法有效散热导致爆裂。此外,石英灯热辐射的隔热处理不足,一般情况直接采用正面加热,背面测温,在石英灯给试验件加热的同时,其热量会通过介质传到试验件背面,对模拟真实场景测试结果产生较大影响。另外,试验过程产生的烟尘使试验件受到的热辐射不均匀,由于测温系统温度反馈延迟局部温度过高甚至导致测温模块破坏,从而影响温度信号的采集;试验过程产生的烟尘使试验件受到的热辐射不均匀,同时由于高温使得试验件产生化学燃烧或者产生有毒有害烟尘,对热流形成不均匀的物理隔断,试验件接收到的热流不均匀导致温度变化不均匀,甚至较预期升温速率明显延迟,导致试验可靠性变差。In conventional material insulation performance tests, a large amount of smoke and dust will be generated while the quartz lamp heats the test piece. The smoke and dust adhere to the surface of the quartz lamp, making it impossible for the quartz lamp to effectively dissipate heat, resulting in explosion. In addition, the thermal insulation treatment of the thermal radiation of the quartz lamp is insufficient. Generally, the front side is directly heated and the back side is measured. While the quartz lamp heats the test piece, its heat will be transferred to the back side of the test piece through the medium, which has a great impact on the test results of the simulated real scene. In addition, the smoke and dust generated during the test process causes the test piece to receive uneven thermal radiation. Due to the delay in the temperature feedback of the temperature measurement system, the local temperature is too high and even the temperature measurement module is damaged, thereby affecting the acquisition of the temperature signal; the smoke and dust generated during the test process causes the test piece to receive uneven thermal radiation. At the same time, due to the high temperature, the test piece produces chemical combustion or toxic and harmful smoke, forming an uneven physical barrier to the heat flow. The uneven heat flow received by the test piece leads to uneven temperature changes, and even a significant delay in the expected heating rate, resulting in poor test reliability.
因此有必要设计一种减少烟尘影响的综合隔热试验装置,以解决上述问题。Therefore, it is necessary to design a comprehensive thermal insulation test device that reduces the impact of smoke and dust to solve the above problems.
发明内容Summary of the invention
本实用新型的目的在于:针对现有技术不足,提供一种能有效减小烟尘影响,传热均匀,且能有效提高可靠性的减少烟尘影响的综合隔热试验装置。The utility model aims to provide a comprehensive heat insulation test device for reducing the influence of smoke and dust, which can effectively reduce the influence of smoke and dust, transfer heat evenly and effectively improve reliability, in view of the shortcomings of the prior art.
本实用新型的技术方案是:The technical solution of the utility model is:
一种减少烟尘影响的综合隔热试验装置,它由固定平台、试验件安装平台、石英灯模组和石英灯反射板构成,其特征在于:固定平台上方由上至下依次相互间隔设置有试验件安装平台、石英灯模组和石英灯反射板;试验件安装平台的中部设置有试验件安装窗口;试验件安装平台的底部设置有进气管,进气管上并列间隔设置有多根吹气管,吹气管上均布有吹气孔,吹气孔相对于水平面呈倾斜设置,试验件安装窗口一侧的吹气孔与试验件安装窗口另一侧的吹气孔的倾斜方向相反。A comprehensive thermal insulation test device for reducing the influence of smoke and dust, which consists of a fixed platform, a test piece mounting platform, a quartz lamp module and a quartz lamp reflecting plate, and is characterized in that: the test piece mounting platform, the quartz lamp module and the quartz lamp reflecting plate are arranged in sequence from top to bottom above the fixed platform; a test piece mounting window is arranged in the middle of the test piece mounting platform; an air inlet pipe is arranged at the bottom of the test piece mounting platform, and a plurality of air blowing pipes are arranged in parallel and at intervals on the air inlet pipe, and air blowing holes are evenly distributed on the air blowing pipes, and the air holes are arranged obliquely relative to the horizontal plane, and the inclination direction of the air holes on one side of the test piece mounting window is opposite to that of the air holes on the other side of the test piece mounting window.
所述的试验件安装平台由隔热箱体、上进水管和上排水管构成,隔热箱体上成对设置有多组上进水管和上排水管;所述的隔热箱体通过滑轨与固定平台活动连接。The test piece installation platform is composed of a heat-insulating box, an upper water inlet pipe and an upper drainage pipe. A plurality of groups of upper water inlet pipes and upper drainage pipes are arranged in pairs on the heat-insulating box. The heat-insulating box is movably connected to the fixed platform through a slide rail.
所述的每组上进水管与上排水管之间的隔热箱体内交错设置有多块上折流板;相邻两组上进水管和上排水管之间的隔热箱体内设置有上分隔板。A plurality of upper baffles are alternately arranged in the heat-insulating box between each group of upper water inlet pipes and upper drainage pipes; an upper partition plate is arranged in the heat-insulating box between two adjacent groups of upper water inlet pipes and upper drainage pipes.
所述的石英灯模组由并列设置的多根石英灯、装配座、电极和冷却模块构成,石英灯的两端分别设置有装配座,装配座外侧连接有电极,电极与装配座之间设置有冷却模块,冷却模块上设置有冷却液流道,冷却液流道的一端连接有中进水管,冷却液流道的另一端连接有中排水管;所述的电极外侧并列设置有支撑板,支撑板通过绝缘子分别与冷却模块固定连接。The quartz lamp module is composed of multiple quartz lamps, assembly seats, electrodes and cooling modules arranged in parallel. Assembly seats are respectively arranged at both ends of the quartz lamp, electrodes are connected to the outside of the assembly seats, a cooling module is arranged between the electrodes and the assembly seats, a coolant flow channel is arranged on the cooling module, one end of the coolant flow channel is connected to a middle water inlet pipe, and the other end of the coolant flow channel is connected to a middle drain pipe; support plates are arranged in parallel on the outside of the electrodes, and the support plates are fixedly connected to the cooling modules through insulators.
所述的石英灯反射板底部设置有冷却箱体,石英灯反射板与冷却箱体密封连接;冷却箱体上成对设置有多组下进水管和下排水管;所述的冷却箱体通过支板与支撑板固定连接。A cooling box is arranged at the bottom of the quartz lamp reflector, and the quartz lamp reflector is sealedly connected to the cooling box; a plurality of groups of lower water inlet pipes and lower water discharge pipes are arranged in pairs on the cooling box; the cooling box is fixedly connected to the support plate through a support plate.
所述的每组下进水管与下排水管之间的冷却箱体中交错设置有多块下折流板;相邻两组下进水管和下排水管之间的冷却箱体内设置有下分隔板。A plurality of lower baffles are arranged alternately in the cooling box between each group of lower water inlet pipes and lower drainage pipes; a lower partition plate is arranged in the cooling box between two adjacent groups of lower water inlet pipes and lower drainage pipes.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
该减少烟尘影响的综合隔热试验装置通过外排的气流裹挟烟尘向外运动,避免烟尘聚集在试验件和石英灯表面,有效减小烟尘的影响,使石英灯能均匀地对试验件进行加热,有效提高可靠性;同时避免烟尘附着在石英灯表面导致石英灯积热爆裂。通过隔热箱体在试件四周增加水冷,通过循环冷却的形式带走热量,阻断石英灯辐射到试验件背面的途径,保证试验结果的准确性。通过多个石英灯并联形成石英灯模组,可根据不同的试验场景调节不同的功率密度,使其获得可调节的宽泛的加热能力,能广泛应用于对热力值有不同要求的试验场景,达到通用目的。解决了现有试验装置试验过程中产生的烟尘容易影响传热,且试验可靠性差的问题。The comprehensive thermal insulation test device for reducing the influence of smoke and dust uses the exhaust airflow to carry the smoke and dust outward, preventing the smoke and dust from gathering on the test piece and the surface of the quartz lamp, effectively reducing the influence of the smoke and dust, allowing the quartz lamp to heat the test piece evenly, and effectively improving reliability; at the same time, it prevents the smoke and dust from adhering to the surface of the quartz lamp, causing the quartz lamp to accumulate heat and burst. Water cooling is added around the test piece through the thermal insulation box, and the heat is taken away in the form of circulating cooling, blocking the path of the quartz lamp radiating to the back of the test piece, thereby ensuring the accuracy of the test results. By connecting multiple quartz lamps in parallel to form a quartz lamp module, different power densities can be adjusted according to different test scenarios, so that it can obtain an adjustable and wide heating capacity, which can be widely used in test scenarios with different requirements for thermal values, and achieve a general purpose. It solves the problem that the smoke and dust generated during the test of the existing test device easily affect the heat transfer and the test reliability is poor.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是本实用新型试验件安装平台的俯视示意图;FIG2 is a schematic top view of the test piece installation platform of the utility model;
图3是本实用新型试验件安装平台的仰视示意图;3 is a bottom view schematic diagram of the test piece installation platform of the utility model;
图4是图3中A-A向的结构示意图;Fig. 4 is a schematic diagram of the structure along the line A-A in Fig. 3;
图5是图4中B处的放大示意图;FIG5 is an enlarged schematic diagram of point B in FIG4;
图6是本实用新型上折流板的分布示意图;Figure 6 is a schematic diagram of the distribution of the upper baffle of the utility model;
图7是本实用新型石英灯模组的结构示意图;FIG7 is a schematic diagram of the structure of a quartz lamp module of the present invention;
图8是本实用新型石英灯模组的俯视示意图;FIG8 is a schematic top view of a quartz lamp module of the present invention;
图9是图8中C-C出的结构示意图;Fig. 9 is a schematic diagram of the structure of C-C in Fig. 8;
图10是本实用新型石英灯反射板的结构示意图;FIG10 is a schematic diagram of the structure of a quartz lamp reflector of the present invention;
图11是本实用新型下折流板的分布示意图。FIG. 11 is a schematic diagram showing the distribution of the lower baffle of the present utility model.
图中:1、固定平台,2、石英灯反射板,3、试验件安装窗口,4、进气管,5、吹气管,6、吹气孔,7、隔热箱体,8、上进水管,9、上排水管,10、滑轨,11、上折流板,12、上分隔板,13、石英灯,14、装配座,15、电极,16、冷却模块,17、冷却液流道,18、中进水管,19、中排水管,20、支撑板,21、绝缘子,22、冷却箱体,23、下进水管,24、下排水管,25、支板,26、下折流板,27、下分隔板。In the figure: 1. fixed platform, 2. quartz lamp reflector, 3. test piece installation window, 4. air inlet pipe, 5. air blowing pipe, 6. air blowing hole, 7. insulation box, 8. upper water inlet pipe, 9. upper drain pipe, 10. slide rail, 11. upper baffle, 12. upper partition, 13. quartz lamp, 14. assembly seat, 15. electrode, 16. cooling module, 17. coolant flow channel, 18. middle water inlet pipe, 19. middle drain pipe, 20. support plate, 21. insulator, 22. cooling box, 23. lower water inlet pipe, 24. lower drain pipe, 25. support plate, 26. lower baffle, 27. lower partition.
具体实施方式DETAILED DESCRIPTION
该减少烟尘影响的综合隔热试验装置,它由固定平台1、试验件安装平台、石英灯模组和石英灯反射板2构成,固定平台1上方由上至下依次相互间隔设置有试验件安装平台、石英灯模组和石英灯反射板2。试验件安装平台用于安装固定试验件,将试验件固定在石英灯模组中部上方。石英灯模组的作用是通过石英灯模组的热辐射对试验件的一端端面进行加热,从而通过对试验件另一端端面的温度测量,进行隔热试验。石英灯反射板2的作用是反射石英灯模组产生的热辐射,将向下传递的热辐射通过石英灯反射板2的反射变为向上传递,由此提高石英灯模组的能量利用率,减小能量损耗,进而达成节能的目的。试验件安装平台的中部设置有试验件安装窗口3,其目的是通过试验件安装窗口3安装试验件,使石英灯模组的热辐射能通过试验件安装窗口3传递至试验件上,对试验件的底部端面进行加热,从而对试验件的隔热性能进行试验。试验件安装窗口四周的试验件安装平台能进行隔热,阻断石英灯模组产生的热辐射由试验件四周向试验件背面传递,使热量仅能由试验件的加热面向试验件背面传递,由此保证隔热试验结果的准确性。The comprehensive thermal insulation test device for reducing the influence of smoke and dust is composed of a fixed platform 1, a test piece installation platform, a quartz lamp module and a quartz lamp reflector 2. The test piece installation platform, the quartz lamp module and the quartz lamp reflector 2 are arranged in sequence from top to bottom above the fixed platform 1. The test piece installation platform is used to install and fix the test piece, and the test piece is fixed above the middle of the quartz lamp module. The function of the quartz lamp module is to heat the end face of one end of the test piece through the thermal radiation of the quartz lamp module, so as to perform a thermal insulation test by measuring the temperature of the other end face of the test piece. The function of the quartz lamp reflector 2 is to reflect the thermal radiation generated by the quartz lamp module, and convert the thermal radiation transmitted downward into upward transmission through the reflection of the quartz lamp reflector 2, thereby improving the energy utilization rate of the quartz lamp module, reducing energy loss, and achieving the purpose of energy saving. A test piece installation window 3 is provided in the middle of the test piece installation platform, and its purpose is to install the test piece through the test piece installation window 3, so that the heat radiation of the quartz lamp module can be transferred to the test piece through the test piece installation window 3, and the bottom end surface of the test piece is heated, so as to test the thermal insulation performance of the test piece. The test piece installation platform around the test piece installation window can be insulated, blocking the heat radiation generated by the quartz lamp module from being transferred from the surrounding of the test piece to the back of the test piece, so that the heat can only be transferred from the heating surface of the test piece to the back of the test piece, thereby ensuring the accuracy of the thermal insulation test results.
试验件安装平台的底部设置有进气管4,进气管4与气源连接;进气管4上并列间隔设置有多根吹气管5,吹气管5上均布有吹气孔6,吹气孔6相对于水平面呈倾斜设置,试验件安装窗口3一侧的吹气孔6与试验件安装窗口3另一侧的吹气孔6的倾斜方向相反。其目的是依次通过进气管、吹气管5、吹气孔6由试验件安装窗口3两侧分别向外侧吹气,根据伯努利原理,速度与气压的关系,在吹气过程中,空气会由中轴线进入试验件安装窗口3处,再由试验件安装窗口3处向两侧随吹气孔吹出的气体一同向外运动,空气通过试验件安装窗口3时会裹挟由于对试验件加热产生的烟尘向外运动,由此将烟尘由试验件安装窗口3处向外排出,使烟尘不易在试验件底部聚集,保证传热,减小烟尘对试验的影响;同时使烟尘不易在石英灯模组上聚集,保护石英灯模组。An air inlet pipe 4 is provided at the bottom of the test piece mounting platform, and the air inlet pipe 4 is connected to an air source; a plurality of air blowing pipes 5 are arranged in parallel and at intervals on the air inlet pipe 4, and air blowing holes 6 are evenly distributed on the air blowing pipes 5, and the air blowing holes 6 are inclined relative to the horizontal plane, and the inclination direction of the air blowing holes 6 on one side of the test piece mounting window 3 is opposite to that of the air blowing holes 6 on the other side of the test piece mounting window 3. The purpose is to blow air outward from both sides of the test piece installation window 3 through the air inlet pipe, the air blowing pipe 5 and the air blowing hole 6 in sequence. According to the Bernoulli principle and the relationship between speed and air pressure, during the blowing process, air will enter the test piece installation window 3 from the central axis, and then move outward from the test piece installation window 3 to both sides along with the gas blown out of the air blowing holes. When the air passes through the test piece installation window 3, it will carry the smoke generated by the heating of the test piece outward, thereby discharging the smoke from the test piece installation window 3, making it difficult for the smoke to gather at the bottom of the test piece, ensuring heat transfer and reducing the influence of the smoke on the test; at the same time, it will make it difficult for the smoke to gather on the quartz lamp module, protecting the quartz lamp module.
试验件安装平台由隔热箱体7、上进水管8和上排水管9构成,隔热箱体7上成对设置有多组上进水管8和上排水管9;隔热箱体7通过滑轨10与固定平台1活动连接。上进水管8和上排水管9分别与水源连通,通过上进水管8和上排水管9使冷却介质在隔热箱体7中流动,从而通过流动的冷却介质降低隔热箱体7的温度,避免石英灯模组产生的热量通过隔热箱体7继续向上传递至试验件背面,保证试验结果的准确性;同时保护试验件安装平台,避免试验件安装平台在高温下烧损。设置多组上进水管8和上排水管9的目的是通过增加隔热箱体7上增加进口和出口的方式,加快冷却介质的循环,从而增强换热效率,保证冷却效果。The test piece installation platform is composed of an insulation box 7, an upper water inlet pipe 8 and an upper drainage pipe 9. The insulation box 7 is provided with multiple groups of upper water inlet pipes 8 and upper drainage pipes 9 in pairs; the insulation box 7 is movably connected to the fixed platform 1 through a slide rail 10. The upper water inlet pipe 8 and the upper drainage pipe 9 are respectively connected to the water source, and the cooling medium flows in the insulation box 7 through the upper water inlet pipe 8 and the upper drainage pipe 9, so that the temperature of the insulation box 7 is reduced by the flowing cooling medium, and the heat generated by the quartz lamp module is prevented from continuing to be transferred upward to the back of the test piece through the insulation box 7, thereby ensuring the accuracy of the test results; at the same time, the test piece installation platform is protected to prevent the test piece installation platform from burning at high temperatures. The purpose of setting multiple groups of upper water inlet pipes 8 and upper drainage pipes 9 is to speed up the circulation of the cooling medium by adding inlets and outlets to the insulation box 7, thereby enhancing the heat exchange efficiency and ensuring the cooling effect.
每组上进水管8与上排水管9之间的隔热箱体7内交错设置有多块上折流板11,以通过上折流板11控制冷却介质的流动方向,保证冷却介质能对各处都能进行冷却,避免局部过热,导致烧损。相邻两组上进水管8和上排水管9之间的隔热箱体7内设置有上分隔板12,以通过分隔板12将隔热箱体7分割,使各组上进水管8与上排水管9之间的冷却介质独立,确保冷却介质流动均匀,避免由于相互影响导致局部过热。Multiple upper baffles 11 are staggeredly arranged in the heat-insulating box 7 between each group of upper water inlet pipes 8 and upper drainage pipes 9, so as to control the flow direction of the cooling medium through the upper baffles 11, so as to ensure that the cooling medium can cool everywhere, avoid local overheating and burns. An upper partition plate 12 is arranged in the heat-insulating box 7 between two adjacent groups of upper water inlet pipes 8 and upper drainage pipes 9, so as to divide the heat-insulating box 7 through the partition plate 12, so that the cooling medium between each group of upper water inlet pipes 8 and upper drainage pipes 9 is independent, so as to ensure that the cooling medium flows evenly, and avoid local overheating due to mutual influence.
石英灯模组由并列设置的多根石英灯13、装配座14、电极15和冷却模块16构成,石英灯13的两端分别设置有装配座14,石英灯13的作用是在通电的情况下通过石英灯13的灯丝产生强热,进而对试验件进行加热。装配座14外侧连接有电极15,电极15与装配座14之间设置有冷却模块16,冷却模块16上设置有冷却液流道17,冷却液流道17的一端连接有中进水管18,冷却液流道17的另一端连接有中排水管19,中进水管18和中排水管19分别与水源连通,通过在中进水管18、冷却液流道17、中出水管19内流动的冷却介质对冷却模块16进行冷却,进而对电极15以及装配座14进行冷却,避免电极15、装配座14以及石英灯13端头过热,从而避免烧损。电极15外侧并列设置有支撑板20,支撑板20通过绝缘子21分别与冷却模块16固定连接。The quartz lamp module is composed of a plurality of quartz lamps 13, an assembly seat 14, an electrode 15 and a cooling module 16 arranged in parallel. The assembly seats 14 are respectively arranged at both ends of the quartz lamp 13. The function of the quartz lamp 13 is to generate strong heat through the filament of the quartz lamp 13 when powered on, thereby heating the test piece. The electrode 15 is connected to the outside of the assembly seat 14, and a cooling module 16 is arranged between the electrode 15 and the assembly seat 14. A coolant flow channel 17 is arranged on the cooling module 16. One end of the coolant flow channel 17 is connected to a middle water inlet pipe 18, and the other end of the coolant flow channel 17 is connected to a middle drain pipe 19. The middle water inlet pipe 18 and the middle drain pipe 19 are respectively connected to a water source. The cooling medium flowing in the middle water inlet pipe 18, the coolant flow channel 17 and the middle water outlet pipe 19 cools the cooling module 16, thereby cooling the electrode 15 and the assembly seat 14, thereby preventing the electrode 15, the assembly seat 14 and the end of the quartz lamp 13 from overheating, thereby avoiding burning. Support plates 20 are arranged in parallel outside the electrodes 15 , and the support plates 20 are fixedly connected to the cooling modules 16 through insulators 21 .
石英灯反射板2底部设置有冷却箱体22,石英灯反射板2与冷却箱体22密封连接;冷却箱体22上成对设置有多组下进水管23和下排水管24;冷却箱体22通过支板25与支撑板20固定连接。每组下进水管23与下排水管24之间的冷却箱体22中交错设置有多块下折流板26;相邻两组下进水管23和下排水管24之间的冷却箱体22内设置有下分隔板27。下进水管23和下排水管24分别与水源连通,通过下进水管23和下排水管24能使冷却介质在冷却箱体22中循环,从而对石英灯反射板2进行冷却,避免石英灯反射板2过热导致烧损。A cooling box 22 is provided at the bottom of the quartz lamp reflector 2, and the quartz lamp reflector 2 is sealedly connected to the cooling box 22; multiple groups of lower water inlet pipes 23 and lower drainage pipes 24 are arranged in pairs on the cooling box 22; the cooling box 22 is fixedly connected to the support plate 20 through a support plate 25. Multiple lower baffles 26 are staggeredly arranged in the cooling box 22 between each group of lower water inlet pipes 23 and lower drainage pipes 24; a lower partition plate 27 is arranged in the cooling box 22 between two adjacent groups of lower water inlet pipes 23 and lower drainage pipes 24. The lower water inlet pipe 23 and the lower drainage pipe 24 are respectively connected to the water source, and the cooling medium can circulate in the cooling box 22 through the lower water inlet pipe 23 and the lower drainage pipe 24, so as to cool the quartz lamp reflector 2 and prevent the quartz lamp reflector 2 from overheating and burning.
该减少烟尘影响的综合隔热试验装置试验时,将试验件由隔热箱体7顶部安装在试验件安装窗口3上。开启上进水管8、上排水管9、中进水管18、中排水管19、下进水管23和下排水管24,使冷却介质分别在隔热箱提7、冷却模块16和冷却箱体22中流动。冷却介质开始流动后,依次通过电机15、装配座14向各个石英灯13通电,通过石英灯13向试验件传热,对石英灯13底部进行加热。开启石英灯13后,向进气管4通气,依次通过进气管4、吹气管5和吹气孔6向外吹气,裹挟试验件底部的气体向外运动,在试验件底部由于加热产生烟尘时,裹挟烟尘向外运动。对试验件加热过程中测量试验件两个端面指定位置的温度,通过温度变化,计算试验件的隔热性能参数。When testing the comprehensive thermal insulation test device for reducing the influence of smoke and dust, the test piece is installed on the test piece installation window 3 from the top of the thermal insulation box 7. The upper water inlet pipe 8, the upper drainage pipe 9, the middle water inlet pipe 18, the middle drainage pipe 19, the lower water inlet pipe 23 and the lower drainage pipe 24 are opened to allow the cooling medium to flow in the thermal insulation box 7, the cooling module 16 and the cooling box 22 respectively. After the cooling medium starts to flow, it is energized to each quartz lamp 13 through the motor 15 and the assembly seat 14 in turn, and heat is transferred to the test piece through the quartz lamp 13 to heat the bottom of the quartz lamp 13. After the quartz lamp 13 is turned on, air is ventilated to the air inlet pipe 4, and air is blown outward through the air inlet pipe 4, the air blowing pipe 5 and the air blowing hole 6 in turn, and the gas at the bottom of the test piece is entrained to move outward. When smoke and dust are generated at the bottom of the test piece due to heating, the smoke and dust are entrained to move outward. During the heating process of the test piece, the temperature of the specified positions of the two end faces of the test piece is measured, and the thermal insulation performance parameters of the test piece are calculated through the temperature change.
该减少烟尘影响的综合隔热试验装置通过外排的气流裹挟烟尘向外运动,避免烟尘聚集在试验件和石英灯13表面,有效减小烟尘的影响,使石英灯13能均匀地对试验件进行加热,有效提高可靠性;同时避免烟尘附着在石英灯13表面导致石英灯积热爆裂。通过隔热箱体7在试件四周增加水冷,通过循环冷却的形式带走热量,阻断石英灯13辐射到试验件背面的途径,保证试验结果的准确性。通过多个石英灯13并联形成石英灯模组,可根据不同的试验场景调节不同的功率密度,使其获得可调节的宽泛的加热能力,能广泛应用于对热力值有不同要求的试验场景,达到通用目的。解决了现有试验装置试验过程中产生的烟尘容易影响传热,且试验可靠性差的问题。The comprehensive heat insulation test device for reducing the influence of smoke and dust moves outward by entraining smoke and dust with the exhaust airflow, preventing smoke and dust from gathering on the test piece and the surface of the quartz lamp 13, effectively reducing the influence of smoke and dust, and enabling the quartz lamp 13 to evenly heat the test piece, effectively improving reliability; at the same time, preventing smoke and dust from adhering to the surface of the quartz lamp 13, causing the quartz lamp to accumulate heat and burst. Water cooling is added around the test piece through the heat insulation box 7, and heat is taken away in the form of circulating cooling, blocking the path of the quartz lamp 13 radiating to the back of the test piece, thereby ensuring the accuracy of the test results. A quartz lamp module is formed by connecting multiple quartz lamps 13 in parallel, and different power densities can be adjusted according to different test scenarios, so that it can obtain an adjustable wide heating capacity, which can be widely used in test scenarios with different requirements for thermal values, and achieve a general purpose. The problem that smoke and dust generated during the test of the existing test device easily affect heat transfer and the test reliability is poor is solved.
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