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CN221746479U - Test fixture for motor servo controller - Google Patents

Test fixture for motor servo controller Download PDF

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Publication number
CN221746479U
CN221746479U CN202323655818.0U CN202323655818U CN221746479U CN 221746479 U CN221746479 U CN 221746479U CN 202323655818 U CN202323655818 U CN 202323655818U CN 221746479 U CN221746479 U CN 221746479U
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box
test
partition
motor servo
servo controller
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李永向
高执献
丁孝兵
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Qingdao Mingke Industrial Equipment Maintenance Co ltd
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Qingdao Mingke Industrial Equipment Maintenance Co ltd
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Abstract

本实用新型公开的属于电机部件测试设备技术领域,具体为用于电机伺服控制器的测试工装,包括箱体,所述箱体内腔中部连接有隔板,所述隔板的右壁与箱体内壁之间形成控制器放置腔体,所述隔板的左壁与箱体内壁之间形成测试组件放置腔体,所述测试组件包括测试装置主体,所述箱体的前壁左侧安装有电控箱,所述电控箱的上方安装有显示屏,所述显示屏位于箱体的前壁表面,所述电控箱与测试装置主体相电连,所述显示屏与测试装置主体之间相电连,所属箱体内腔右侧安装有电加热装置,所述电加热装置位于隔板的右侧,通过电加热装置的作用,在测试装置主体对控制器进行测试时,能够模拟高温环境,检测出高温环境对于控制器的影响。

The utility model discloses a test tool for a motor servo controller, which includes a box body, a partition is connected to the middle of the inner cavity of the box body, a controller placement cavity is formed between the right wall of the partition and the inner wall of the box body, a test component placement cavity is formed between the left wall of the partition and the inner wall of the box body, the test component includes a test device body, an electric control box is installed on the left side of the front wall of the box body, a display screen is installed above the electric control box, the display screen is located on the front wall surface of the box body, the electric control box is electrically connected to the test device body, the display screen is electrically connected to the test device body, an electric heating device is installed on the right side of the inner cavity of the box body, the electric heating device is located on the right side of the partition, through the action of the electric heating device, when the test device body tests the controller, it can simulate a high temperature environment and detect the influence of the high temperature environment on the controller.

Description

用于电机伺服控制器的测试工装Test fixture for motor servo controllers

技术领域Technical Field

本实用新型涉及电机部件测试设备技术领域,具体为用于电机伺服控制器的测试工装。The utility model relates to the technical field of motor component testing equipment, in particular to a testing tool for a motor servo controller.

背景技术Background Art

伺服电机控制器是数控系统及其他相关机械控制领域的关键器件,一般是通过位置、速度和力矩三种方式对伺服马达进行控制,实现高精度的传动系统定位。Servo motor controllers are key components in CNC systems and other related mechanical control fields. They generally control servo motors in three ways: position, speed, and torque to achieve high-precision positioning of the transmission system.

经检索,在授权公告号CN 210666481 U所公开的内容为:本实用新型公开了用于电机伺服控制器的测试工装,涉及电机技术领域。本实用新型包括固定座,固定座内设置有隔板,隔板将固定座内部分隔为电源室和控制室,电源室内设置有电源,控制室内设置有控制板,控制板包括控制电路,控制电路包括锁相环、差分驱动芯片和两个端子,锁相环与差分驱动电路电性连接,差分驱动电路分别于两个端子电性连接。本实用新型通过锁相环向差分驱动芯片发送脉冲信号,差分驱动芯片将单端信号转为差分信号后再传输给两个端子,提升对电机伺服控制器的控制精度,提高对电机伺服控制器的控制速度,通过固定座将电子元器件安装固定,延长测试工装的使用寿命;After searching, the content disclosed in the authorization announcement number CN 210666481 U is as follows: The utility model discloses a test fixture for a motor servo controller, which relates to the field of motor technology. The utility model includes a fixed seat, and a partition is arranged inside the fixed seat. The partition divides the interior of the fixed seat into a power supply room and a control room. A power supply is arranged in the power supply room, and a control board is arranged in the control room. The control board includes a control circuit, and the control circuit includes a phase-locked loop, a differential drive chip and two terminals. The phase-locked loop is electrically connected to the differential drive circuit, and the differential drive circuit is electrically connected to the two terminals respectively. The utility model sends a pulse signal to the differential drive chip through the phase-locked loop, and the differential drive chip converts the single-ended signal into a differential signal and then transmits it to the two terminals, thereby improving the control accuracy of the motor servo controller, improving the control speed of the motor servo controller, and fixing the electronic components through the fixed seat, thereby extending the service life of the test fixture;

上述专利仍存在的问题为:测试工装的功能较为单一,由于控制器要在不同的环境中使用,但测试工装无法模拟高温环境对于控制器性能的影响;The problems that still exist in the above patent are: the function of the test tool is relatively single. Since the controller needs to be used in different environments, the test tool cannot simulate the impact of high temperature environment on the performance of the controller;

为此,现提出新型的用于电机伺服控制器的测试工装来解决上述问题。Therefore, a new test fixture for a motor servo controller is proposed to solve the above problems.

实用新型内容Utility Model Content

本实用新型的目的在于提供用于电机伺服控制器的测试工装,以解决上述背景技术中提出的目前测试工装的功能较为单一,由于控制器要在不同的环境中使用,但测试工装无法模拟高温环境对于控制器性能的影响的问题。The purpose of the utility model is to provide a test fixture for a motor servo controller to solve the problem mentioned in the above background technology that the functions of the current test fixture are relatively single and the controller needs to be used in different environments, but the test fixture cannot simulate the impact of high temperature environment on the performance of the controller.

为实现上述目的,本实用新型提供如下技术方案:用于电机伺服控制器的测试工装,包括箱体,所述箱体内腔中部连接有隔板,所述隔板的右壁与箱体内壁之间形成控制器放置腔体,所述隔板的左壁与箱体内壁之间形成测试组件放置腔体,所述测试组件包括测试装置主体,所述箱体的前壁左侧安装有电控箱,所述电控箱的上方安装有显示屏,所述显示屏位于箱体的前壁表面,所述电控箱与测试装置主体相电连,所述显示屏与测试装置主体之间相电连,所属箱体内腔右侧安装有电加热装置,所述电加热装置位于隔板的右侧。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a test tool for a motor servo controller, comprising a box body, a partition is connected to the middle of the inner cavity of the box body, a controller placement cavity is formed between the right wall of the partition and the inner wall of the box body, a test component placement cavity is formed between the left wall of the partition and the inner wall of the box body, the test component comprises a test device body, an electric control box is installed on the left side of the front wall of the box body, a display screen is installed above the electric control box, the display screen is located on the front wall surface of the box body, the electric control box is electrically connected to the test device body, the display screen is electrically connected to the test device body, an electric heating device is installed on the right side of the inner cavity of the box body, and the electric heating device is located on the right side of the partition.

优选的,所述测试装置主体的下方连接有托板,所述托板的右壁表面与隔板的左壁表面固定连接,所述托板的左壁表面与箱体的内腔左壁固定连接。Preferably, a support plate is connected below the main body of the testing device, the right wall surface of the support plate is fixedly connected to the left wall surface of the partition, and the left wall surface of the support plate is fixedly connected to the left wall of the inner cavity of the box body.

优选的,所述测试装置主体包括控制模块、传感器模块与数据采集模块,所述传感器模块包括速度传感器、位置传感器和力矩传感器。Preferably, the testing device body includes a control module, a sensor module and a data acquisition module, and the sensor module includes a speed sensor, a position sensor and a torque sensor.

优选的,所述隔板的中间开设有接线通槽,所述接线通槽与测试装置主体的位置相适配。Preferably, a wiring through slot is provided in the middle of the partition, and the wiring through slot is adapted to the position of the main body of the testing device.

优选的,所述箱体前壁左右两侧均安装有箱盖,两个所述箱盖的前壁表面均设置有把手,两个所述把手的外壁表面均开设有防滑纹路。Preferably, box covers are installed on both left and right sides of the front wall of the box body, handles are provided on the front wall surfaces of the two box covers, and anti-slip patterns are provided on the outer wall surfaces of the two handles.

优选的,所述箱体前壁的右下角分别设置有温度调节旋钮与时间调节旋钮。Preferably, a temperature adjustment knob and a time adjustment knob are respectively provided at the lower right corner of the front wall of the box.

优选的,所述箱体的外壁表面连接有防尘膜。Preferably, a dustproof film is connected to the outer wall surface of the box.

与现有技术相比,本实用新型的有益效果是:通过电加热装置的作用,在测试装置主体对控制器进行测试时,能够模拟高温环境,检测出高温环境对于控制器的影响。Compared with the prior art, the beneficial effect of the present invention is that through the action of the electric heating device, when the test device body tests the controller, a high temperature environment can be simulated to detect the influence of the high temperature environment on the controller.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型正面结构示意图;FIG1 is a schematic diagram of the front structure of the utility model;

图2为本实用新型剖视结构示意图;Fig. 2 is a schematic cross-sectional view of the utility model;

图3为本实用新型测试装置主体工作流程结构示意图。FIG3 is a schematic diagram of the main working process structure of the testing device of the utility model.

图中:1、箱体;2、隔板;3、显示屏;4、电控箱;5、箱盖;6、温度调节旋钮;7、时间调节旋钮;8、接线通槽;9、托板;10、测试装置主体。In the figure: 1. box body; 2. partition; 3. display screen; 4. electric control box; 5. box cover; 6. temperature adjustment knob; 7. time adjustment knob; 8. wiring slot; 9. support plate; 10. test device body.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set/connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

实施例:Example:

请参阅图1-3,本实用新型提供技术方案:用于电机伺服控制器的测试工装,包括箱体1,所述箱体1内腔中部连接有隔板2,所述隔板2的右壁与箱体1内壁之间形成控制器放置腔体,所述隔板2的左壁与箱体1内壁之间形成测试组件放置腔体,所述测试组件包括测试装置主体10,所述箱体1的前壁左侧安装有电控箱4,所述电控箱4的上方安装有显示屏3,所述显示屏3位于箱体1的前壁表面,所述电控箱4与测试装置主体10相电连,所述显示屏3与测试装置主体10之间相电连,所属箱体1内腔右侧安装有电加热装置,所述电加热装置位于隔板2的右侧。Please refer to Figures 1-3. The utility model provides a technical solution: a test tool for a motor servo controller, including a box body 1, a partition 2 is connected to the middle of the inner cavity of the box body 1, a controller placement cavity is formed between the right wall of the partition 2 and the inner wall of the box body 1, a test component placement cavity is formed between the left wall of the partition 2 and the inner wall of the box body 1, the test component includes a test device body 10, an electric control box 4 is installed on the left side of the front wall of the box body 1, a display screen 3 is installed above the electric control box 4, the display screen 3 is located on the front wall surface of the box body 1, the electric control box 4 is electrically connected to the test device body 10, the display screen 3 is electrically connected to the test device body 10, an electric heating device is installed on the right side of the inner cavity of the box body 1, and the electric heating device is located on the right side of the partition 2.

其中,所述测试装置主体10的下方连接有托板9,所述托板9的右壁表面与隔板2的左壁表面固定连接,所述托板9的左壁表面与箱体1的内腔左壁固定连接,所述测试装置主体10包括控制模块、传感器模块与数据采集模块,控制模块根据预设的测试程序和指令,对电机伺服控制器进行控制和调节,数据采集模块用于实时采集传感器模块的测试数据,并进行处理和分析,所述传感器模块包括速度传感器、位置传感器和力矩传感器,传感器模块用于实时监测电机伺服控制器的速度、位置和力矩等参数,所述隔板2的中间开设有接线通槽8,所述接线通槽8与测试装置主体10的位置相适配,所述箱体1前壁左右两侧均安装有箱盖5,两个所述箱盖5的前壁表面均设置有把手,两个所述把手的外壁表面均开设有防滑纹路,所述箱体1前壁的右下角分别设置有温度调节旋钮6与时间调节旋钮7,所述箱体1的外壁表面连接有防尘膜。The testing device body 10 is connected to a support plate 9 below, the right wall surface of the support plate 9 is fixedly connected to the left wall surface of the partition 2, and the left wall surface of the support plate 9 is fixedly connected to the left wall of the inner cavity of the box body 1. The testing device body 10 includes a control module, a sensor module and a data acquisition module. The control module controls and adjusts the motor servo controller according to the preset test program and instructions. The data acquisition module is used to collect the test data of the sensor module in real time, and process and analyze it. The sensor module includes a speed sensor, a position sensor, and a control module. The sensor module is used to monitor the speed, position, torque and other parameters of the motor servo controller in real time. A wiring slot 8 is provided in the middle of the partition 2, and the wiring slot 8 is adapted to the position of the test device body 10. Box covers 5 are installed on the left and right sides of the front wall of the box body 1. The front wall surfaces of the two box covers 5 are provided with handles, and the outer wall surfaces of the two handles are provided with anti-slip patterns. A temperature adjustment knob 6 and a time adjustment knob 7 are respectively provided at the lower right corners of the front wall of the box body 1, and a dustproof film is connected to the outer wall surface of the box body 1.

工作原理:首先将需要被检测的电机伺服控制器放入控制器放置腔体内部,再将电机伺服控制器与测试装置主体10之间各线路进行连接,启动电加热装置,手动旋转温度调节旋钮6与时间调节旋钮7,控制器放置腔体内部的温度提高,控制模块根据预设的测试程序和指令,对电机伺服控制器进行控制和调节,传感器模块实时监测电机伺服控制器的速度、位置和力矩等参数,数据采集模块实时采集传感器模块的测试数据,并进行处理和分析,将最终得到的数据以电信号的形式传递至显示屏3上。Working principle: First, place the motor servo controller to be tested into the controller cavity, then connect the lines between the motor servo controller and the test device body 10, start the electric heating device, manually rotate the temperature adjustment knob 6 and the time adjustment knob 7, the temperature inside the controller cavity increases, the control module controls and adjusts the motor servo controller according to the preset test program and instructions, the sensor module monitors the speed, position, torque and other parameters of the motor servo controller in real time, the data acquisition module collects the test data of the sensor module in real time, processes and analyzes it, and transmits the final data to the display screen 3 in the form of electrical signals.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型;因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.用于电机伺服控制器的测试工装,包括箱体(1),其特征在于:所述箱体(1)内腔中部连接有隔板(2),所述隔板(2)的右壁与箱体(1)内壁之间形成控制器放置腔体,所述隔板(2)的左壁与箱体(1)内壁之间形成测试组件放置腔体,所述测试组件包括测试装置主体(10),所述箱体(1)的前壁左侧安装有电控箱(4),所述电控箱(4)的上方安装有显示屏(3),所述显示屏(3)位于箱体(1)的前壁表面,所述电控箱(4)与测试装置主体(10)相电连,所述显示屏(3)与测试装置主体(10)之间相电连,所属箱体(1)内腔右侧安装有电加热装置,所述电加热装置位于隔板(2)的右侧。1. A test fixture for a motor servo controller, comprising a box (1), characterized in that: a partition (2) is connected to the middle of the inner cavity of the box (1), a controller placement cavity is formed between the right wall of the partition (2) and the inner wall of the box (1), a test component placement cavity is formed between the left wall of the partition (2) and the inner wall of the box (1), the test component comprises a test device body (10), an electric control box (4) is installed on the left side of the front wall of the box (1), a display screen (3) is installed above the electric control box (4), the display screen (3) is located on the front wall surface of the box (1), the electric control box (4) is electrically connected to the test device body (10), the display screen (3) is electrically connected to the test device body (10), an electric heating device is installed on the right side of the inner cavity of the box (1), and the electric heating device is located on the right side of the partition (2). 2.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述测试装置主体(10)的下方连接有托板(9),所述托板(9)的右壁表面与隔板(2)的左壁表面固定连接,所述托板(9)的左壁表面与箱体(1)的内腔左壁固定连接。2. The test fixture for a motor servo controller according to claim 1 is characterized in that a support plate (9) is connected below the test device body (10), the right wall surface of the support plate (9) is fixedly connected to the left wall surface of the partition (2), and the left wall surface of the support plate (9) is fixedly connected to the left wall of the inner cavity of the box body (1). 3.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述测试装置主体(10)包括控制模块、传感器模块与数据采集模块,所述传感器模块包括速度传感器、位置传感器和力矩传感器。3. The test fixture for a motor servo controller according to claim 1 is characterized in that: the test device body (10) includes a control module, a sensor module and a data acquisition module, and the sensor module includes a speed sensor, a position sensor and a torque sensor. 4.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述隔板(2)的中间开设有接线通槽(8),所述接线通槽(8)与测试装置主体(10)的位置相适配。4. The test fixture for a motor servo controller according to claim 1 is characterized in that a wiring slot (8) is provided in the middle of the partition (2), and the wiring slot (8) is adapted to the position of the test device body (10). 5.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述箱体(1)前壁左右两侧均安装有箱盖(5),两个所述箱盖(5)的前壁表面均设置有把手,两个所述把手的外壁表面均开设有防滑纹路。5. The test fixture for a motor servo controller according to claim 1 is characterized in that: box covers (5) are installed on the left and right sides of the front wall of the box body (1), and handles are provided on the front wall surfaces of the two box covers (5), and anti-slip patterns are provided on the outer wall surfaces of the two handles. 6.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述箱体(1)前壁的右下角分别设置有温度调节旋钮(6)与时间调节旋钮(7)。6. The test fixture for a motor servo controller according to claim 1, characterized in that a temperature adjustment knob (6) and a time adjustment knob (7) are respectively provided at the lower right corner of the front wall of the box body (1). 7.根据权利要求1所述的用于电机伺服控制器的测试工装,其特征在于:所述箱体(1)的外壁表面连接有防尘膜。7. The test fixture for a motor servo controller according to claim 1, characterized in that a dustproof film is connected to the outer wall surface of the box body (1).
CN202323655818.0U 2023-12-31 2023-12-31 Test fixture for motor servo controller Active CN221746479U (en)

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