CN221695137U - A bearing ring rolling processing device - Google Patents
A bearing ring rolling processing device Download PDFInfo
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- CN221695137U CN221695137U CN202322916431.XU CN202322916431U CN221695137U CN 221695137 U CN221695137 U CN 221695137U CN 202322916431 U CN202322916431 U CN 202322916431U CN 221695137 U CN221695137 U CN 221695137U
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- 238000005096 rolling process Methods 0.000 title claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000003754 machining Methods 0.000 claims 4
- 238000001125 extrusion Methods 0.000 claims 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及轴承套圈加工技术领域,具体涉及一种轴承套圈滚压加工装置。The utility model relates to the technical field of bearing ring processing, in particular to a bearing ring rolling processing device.
背景技术Background Art
轴承是一种将相对运动限制在所需的运动范围内并减少运动部件之间摩擦的机械元件。轴承套圈加工时对其进行滚压处理。A bearing is a mechanical element that limits relative motion to a desired range of motion and reduces friction between moving parts. Bearing rings are rolled during processing.
其中,公告号CN216027807U公开了一种轴承套圈滚压加工设备,包括底座,底座上侧中部安装有下定位座,底座上侧通过立柱安装有顶板,顶板下侧中部安装有液压缸,液压缸下侧安装有上定位座,下定位座和上定位座内部均开设有滚压槽,底座上端一侧焊接有立板,立板上端一侧通过丝杠安装有气缸,气缸一端安装有限位端板,限位端板一端安装有拨圈辊,底座一端外侧设置有PLC控制柜,该技术方案中仍存在缺陷:Among them, the announcement number CN216027807U discloses a bearing ring rolling processing equipment, including a base, a lower positioning seat is installed in the middle of the upper side of the base, a top plate is installed on the upper side of the base through a column, a hydraulic cylinder is installed in the middle of the lower side of the top plate, an upper positioning seat is installed on the lower side of the hydraulic cylinder, and rolling grooves are opened inside the lower positioning seat and the upper positioning seat, a vertical plate is welded on one side of the upper end of the base, a cylinder is installed on one side of the upper end of the vertical plate through a lead screw, a limited end plate is installed at one end of the cylinder, a ring roller is installed at one end of the limited end plate, and a PLC control cabinet is arranged on the outside of one end of the base. There are still defects in this technical solution:
该技术方案中仅设置有单个加工工位,因此在价格完成后,需要先将上定位座上移,然后将拨圈辊从轴承套圈中移除,再将加工好的轴承套圈取出,在下定位座内放入待加工的轴承套圈,然后将上定位座下移,再次将拨圈辊移入轴承套圈内侧,然后才能再次进行轴承套圈滚压加工,换料期间浪费较多的时间,因此难以提高加工效率。Only a single processing station is provided in this technical solution. Therefore, after the price is completed, the upper positioning seat needs to be moved upwards first, and then the ring-moving roller is removed from the bearing ring, and then the processed bearing ring is taken out, and the bearing ring to be processed is placed in the lower positioning seat, and then the upper positioning seat is moved downward, and the ring-moving roller is moved into the inner side of the bearing ring again, and then the bearing ring can be rolled again. A lot of time is wasted during the material change, so it is difficult to improve the processing efficiency.
实用新型内容Utility Model Content
鉴于上述现有轴承套圈滚压加工设备存在的问题,提出了本实用新型。In view of the above problems existing in the existing bearing ring rolling processing equipment, the present utility model is proposed.
因此,本实用新型目的是提供一种轴承套圈滚压加工装置,解决了现有技术轴承套圈滚压加工设备中仅设置有单个加工工位,因此在轴承套圈换料期间会浪费较多的时间,因此难以提高加工效率的问题。Therefore, the purpose of the utility model is to provide a bearing ring rolling processing device, which solves the problem that the existing bearing ring rolling processing equipment is only equipped with a single processing station, so a lot of time is wasted during the bearing ring material replacement, making it difficult to improve the processing efficiency.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种轴承套圈滚压加工装置,包括底板和顶板,所述顶板设置于底板的上侧,所述底板和顶板的两侧之间均固定设置有竖杆,所述底板的上表面两侧均固定设置有下支撑座,所述顶板的两端内部均活动套设有滑杆,所述滑杆的下端固定设置有上支撑座,所述上支撑座和下支撑座靠近的一侧均开设有条形槽;A bearing ring rolling processing device comprises a bottom plate and a top plate, wherein the top plate is arranged on the upper side of the bottom plate, vertical rods are fixedly arranged between the bottom plate and the two sides of the top plate, lower support seats are fixedly arranged on both sides of the upper surface of the bottom plate, sliding rods are movably sleeved inside the two ends of the top plate, an upper support seat is fixedly arranged at the lower end of the sliding rod, and a strip groove is opened on the side where the upper support seat and the lower support seat are close to each other;
所述顶板的上侧设置有带动两侧所述滑杆反向移动的传动机构;The upper side of the top plate is provided with a transmission mechanism for driving the slide bars on both sides to move in opposite directions;
所述底板的上表面中部滑动设置有滑板,所述滑板的中部固定设置有双轴电动推杆,所述双轴电动推杆的两侧活塞杆的末端均固定设置有拨圈辊,所述底板的中端后侧固定设置有液压缸,所述液压缸的活塞杆末端与滑板固定连接。A slide plate is slidably arranged in the middle of the upper surface of the base plate, a double-axis electric push rod is fixedly arranged in the middle of the slide plate, the ends of the piston rods on both sides of the double-axis electric push rod are fixedly arranged with ring rollers, a hydraulic cylinder is fixedly arranged on the rear side of the middle end of the base plate, and the end of the piston rod of the hydraulic cylinder is fixedly connected to the slide plate.
优选的,所述传动机构包括拨杆和圆销,所述顶板的上表面固定设置有U型块,所述U型块的内部转动设置有转杆,所述拨杆固定套接于转杆的杆壁,所述拨杆的两端均开设有条形口,两个所述圆销均滑动设置于对应的条形口的内侧,两个所述圆销的一端均与对应的滑杆的上端前侧固定连接,所述U型块的前侧固定设置有电机,所述电机的输出端与转杆的一端固定连接。Preferably, the transmission mechanism includes a shift rod and a round pin, a U-shaped block is fixedly provided on the upper surface of the top plate, a rotating rod is rotatably provided inside the U-shaped block, the shift rod is fixedly sleeved on the rod wall of the rotating rod, both ends of the shift rod are provided with strip openings, the two round pins are slidably provided on the inner sides of the corresponding strip openings, one ends of the two round pins are fixedly connected to the upper front sides of the corresponding sliding rods, a motor is fixedly provided on the front side of the U-shaped block, and the output end of the motor is fixedly connected to one end of the rotating rod.
优选的,所述圆销的前端固定套接有挡环。Preferably, a retaining ring is fixedly sleeved on the front end of the round pin.
优选的,所述滑杆的横截面均为方形。Preferably, the cross-sections of the sliding rods are all square.
优选的,所述电机通过支撑架与U型块的外壁固定连接。Preferably, the motor is fixedly connected to the outer wall of the U-shaped block via a support frame.
优选的,所述电机为减速电机。Preferably, the motor is a reduction motor.
在上述技术方案中,本实用新型提供的技术效果和优点:In the above technical solution, the technical effects and advantages provided by the utility model are:
1、本实用新型,通过电机带动转杆转动,使得拨杆一端下降,即使得对应的圆销将滑杆向下推动,使得上支撑座与对应的下支撑座配合,对轴承套圈压紧,然后液压缸活塞杆带动滑板移动,即使得一侧拨圈辊推动轴承套圈移动,即能够实现轴承套圈的滚压加工。1. The utility model drives the rotating rod to rotate through the motor, so that one end of the lever drops, that is, the corresponding round pin pushes the slide rod downward, so that the upper support seat cooperates with the corresponding lower support seat to press the bearing ring, and then the hydraulic cylinder piston rod drives the slide plate to move, that is, the ring roller on one side pushes the bearing ring to move, so that the rolling processing of the bearing ring can be realized.
2、本实用新型,通过电机反转,使得拨杆反转,即使得一侧上支撑座上移复位,另一侧上支撑座下移与对应的下支撑座配合,即可继续进行轴承套圈的滚压加工,同时对加工好的一侧轴承套圈进行换料,能够减少换料浪费的时间,提高加工效率。2. The utility model reverses the lever by reversing the motor, so that the upper support seat on one side moves up and resets, and the upper support seat on the other side moves down and cooperates with the corresponding lower support seat, so that the rolling process of the bearing ring can continue, and the material of the processed bearing ring on one side can be replaced at the same time, which can reduce the time wasted in changing materials and improve processing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
图1为本实用新型提出的一种轴承套圈滚压加工装置的结构示意图;FIG1 is a schematic structural diagram of a bearing ring rolling processing device proposed by the utility model;
图2为图1的内部结构示意图;FIG2 is a schematic diagram of the internal structure of FIG1 ;
图3为图2中上定位座和下定位座的立体图。FIG. 3 is a three-dimensional view of the upper positioning seat and the lower positioning seat in FIG. 2 .
附图标记说明:Description of reference numerals:
1、底板;2、顶板;3、竖杆;4、下支撑座;5、上支撑座;6、滑杆;7、滑板;8、双轴电动推杆;9、拨圈辊;10、U型块;11、拨杆;12、电机;13、圆销;14、液压缸;15、转杆。1. Bottom plate; 2. Top plate; 3. Vertical rod; 4. Lower support seat; 5. Upper support seat; 6. Sliding rod; 7. Slide plate; 8. Double-axis electric push rod; 9. Ring roller; 10. U-shaped block; 11. Push rod; 12. Motor; 13. Round pin; 14. Hydraulic cylinder; 15. Rotating rod.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员更好地理解本实用新型的技术方案,下面将结合附图对本实用新型作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
本实用新型实施例公开一种轴承套圈滚压加工装置。The utility model embodiment discloses a bearing ring rolling processing device.
参照图1-3,一种轴承套圈滚压加工装置,包括底板1和顶板2,顶板2设置于底板1的上侧,底板1和顶板2的两侧之间均固定设置有竖杆3,底板1的上表面两侧均固定设置有下支撑座4,顶板2的两端内部均活动套设有滑杆6,滑杆6的下端固定设置有上支撑座5,滑杆6的横截面均为方形,使得滑杆6无法转动,即能够稳定的带动上支撑座5移动,上支撑座5和下支撑座4靠近的一侧均开设有条形槽;1-3, a bearing ring rolling processing device comprises a bottom plate 1 and a top plate 2, the top plate 2 is arranged on the upper side of the bottom plate 1, vertical rods 3 are fixedly arranged between the two sides of the bottom plate 1 and the top plate 2, lower support seats 4 are fixedly arranged on both sides of the upper surface of the bottom plate 1, sliding rods 6 are movably sleeved inside the two ends of the top plate 2, and upper support seats 5 are fixedly arranged at the lower ends of the sliding rods 6. The cross sections of the sliding rods 6 are all square, so that the sliding rods 6 cannot rotate, that is, they can stably drive the upper support seat 5 to move, and the upper support seat 5 and the lower support seat 4 are both provided with strip grooves on the sides close to each other;
底板1的上表面中部滑动设置有滑板7,滑板7的中部固定设置有双轴电动推杆8,双轴电动推杆8的两侧活塞杆的末端均固定设置有拨圈辊9,底板1的中端后侧固定设置有液压缸14,液压缸14的活塞杆末端与滑板7固定连接。A slide plate 7 is slidably arranged in the middle of the upper surface of the base plate 1, a double-axis electric push rod 8 is fixedly arranged in the middle of the slide plate 7, and the ends of the piston rods on both sides of the double-axis electric push rod 8 are fixedly arranged with ring rollers 9. A hydraulic cylinder 14 is fixedly arranged on the rear side of the middle end of the base plate 1, and the end of the piston rod of the hydraulic cylinder 14 is fixedly connected to the slide plate 7.
顶板2的上侧设置有带动两侧滑杆6反向移动的传动机构,传动机构包括拨杆11和圆销13,顶板2的上表面固定设置有U型块10,U型块10的内部转动设置有转杆15,拨杆11固定套接于转杆15的杆壁,拨杆11的两端均开设有条形口,两个圆销13均滑动设置于对应的条形口的内侧,圆销13的前端固定套接有挡环,尽量防止圆销13从条形口内滑脱,两个圆销13的一端均与对应的滑杆6的上端前侧固定连接,U型块10的前侧固定设置有电机12,电机12的输出端与转杆15的一端固定连接,电机12通过支撑架与U型块10的外壁固定连接,使得电机12与U型块10连接的更稳固,电机12为减速电机,能够提供较大且稳定的传动力。The upper side of the top plate 2 is provided with a transmission mechanism that drives the sliding rods 6 on both sides to move in opposite directions. The transmission mechanism includes a shift rod 11 and a round pin 13. A U-shaped block 10 is fixedly provided on the upper surface of the top plate 2. A rotating rod 15 is provided for rotation inside the U-shaped block 10. The shift rod 11 is fixedly sleeved on the rod wall of the rotating rod 15. Both ends of the shift rod 11 are provided with a strip opening. The two round pins 13 are slidably arranged on the inner sides of the corresponding strip openings. The front end of the round pin 13 is fixedly sleeved with a retaining ring to prevent the round pin 13 from slipping off from the strip opening as much as possible. One end of the two round pins 13 is fixedly connected to the upper front side of the corresponding sliding rod 6. A motor 12 is fixedly provided on the front side of the U-shaped block 10. The output end of the motor 12 is fixedly connected to one end of the rotating rod 15. The motor 12 is fixedly connected to the outer wall of the U-shaped block 10 through a support frame, so that the motor 12 is more firmly connected to the U-shaped block 10. The motor 12 is a reduction motor that can provide a large and stable transmission force.
本实用新型中,在使用时,电机12带动转杆15转动,使得拨杆11一端下降,即使得对应的圆销13将滑杆6向下推动,使得上支撑座5与对应的下支撑座4配合,对轴承套圈压紧,然后液压缸14活塞杆带动滑板7移动,即使得一侧拨圈辊9推动轴承套圈移动,即能够实现轴承套圈的滚压加工,加工完成后,电机12输出端反转,使得拨杆11反转,即使得一侧上支撑座5上移复位,另一侧上支撑座5下移与对应的下支撑座4配合,同时双轴电动推杆8一侧液压缸活塞杆收缩,另一侧活塞杆伸出,即使得一侧拨圈辊9从轴承套圈内离开,另一侧拨圈辊9伸入待加工的轴承套圈内部,即可继续进行轴承套圈的滚压加工,同时对加工好的一侧轴承套圈进行换料,能够减少换料浪费的时间,提高加工效率。When the motor 12 is in use, the rotating rod 15 is driven by the motor 12 to rotate, so that one end of the lever 11 is lowered, and the corresponding round pin 13 is pushed downward by the sliding rod 6, so that the upper support seat 5 cooperates with the corresponding lower support seat 4 to press the bearing ring, and then the piston rod of the hydraulic cylinder 14 drives the slide plate 7 to move, so that the ring roller 9 on one side pushes the bearing ring to move, that is, the rolling processing of the bearing ring can be realized. After the processing is completed, the output end of the motor 12 is reversed, so that the lever 11 is reversed, so that the upper support seat 5 on one side is moved up and reset, and the upper support seat 5 on the other side is moved down and cooperates with the corresponding lower support seat 4. At the same time, the piston rod of the hydraulic cylinder on one side of the double-axis electric push rod 8 is contracted, and the piston rod on the other side is extended, so that the ring roller 9 on one side leaves the bearing ring, and the ring roller 9 on the other side extends into the bearing ring to be processed. The rolling processing of the bearing ring can continue, and at the same time, the material of the processed bearing ring on one side is changed, which can reduce the time wasted in changing materials and improve the processing efficiency.
以上只通过说明的方式描述了本实用新型的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本实用新型权利要求保护范围的限制。The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
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