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CN221553208U - Photovoltaic cleaning machine - Google Patents

Photovoltaic cleaning machine Download PDF

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Publication number
CN221553208U
CN221553208U CN202420003877.5U CN202420003877U CN221553208U CN 221553208 U CN221553208 U CN 221553208U CN 202420003877 U CN202420003877 U CN 202420003877U CN 221553208 U CN221553208 U CN 221553208U
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CN
China
Prior art keywords
dust
cleaning
separating mechanism
static
inlet
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CN202420003877.5U
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Chinese (zh)
Inventor
陶立纲
李凤光
林晨星
张腾
广善炘
宋伟龙
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Anhui Tianzhu Green Energy Science & Technology Co ltd
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Anhui Tianzhu Green Energy Science & Technology Co ltd
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Priority to CN202420003877.5U priority Critical patent/CN221553208U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The utility model discloses a photovoltaic cleaning machine, which comprises a vehicle body, crawler-type travelling mechanisms connected to two sides of the vehicle body, and an energy storage battery bin, a control bin, a motor-driven cleaning mechanism, a dynamic dust separating mechanism, a static dust separating mechanism and a negative pressure fan which are arranged on the vehicle body; the storage battery bin is internally provided with a storage battery and a cleaning driving mechanism, the control bin is internally provided with a controller, and the crawler-type travelling mechanism, the cleaning driving mechanism and the negative pressure fan are all connected with the controller; the motor-driven cleaning mechanism is arranged at the front end of the vehicle body, the cleaning driving mechanism is connected with a driving shaft of the motor-driven cleaning mechanism through a belt transmission mechanism, and the motor-driven cleaning mechanism, the dynamic dust separating mechanism, the static dust separating mechanism and the negative pressure fan are sequentially connected through a negative pressure conveying pipeline. The utility model has simple structure and high integration level, solves the dust emission problem, has good dust removal effect, reduces the equipment power, the equipment weight and the cost, and further reduces the operation cost.

Description

Photovoltaic cleaning machine
Technical Field
The utility model relates to the technical field of cleaning of photovoltaic power stations, in particular to a photovoltaic sweeper.
Background
The distributed photovoltaic power station is characterized in that the installed capacity of the power station is small but the number is large, the power station is built in a scattered (discontinuous) manner, various facility barriers (lighting belts, ventilating fans, chimneys, exhaust buildings, air-conditioning external machines, water tanks and the like) are arranged on the roof, meanwhile, the photovoltaic module square matrix in each power station is also small in capacity (small in plate number) of the photovoltaic module array monomers, but the number of the monomers is large, and the photovoltaic module array monomers are distributed in a scattered and irregular manner. In this case, the cleaning equipment, the man-machine mode, the operation mode and the business mode involved in the component cleaning business of the conventional centralized large-scale ground photovoltaic power plant have not been applied. At present, aiming at the cleaning operation of the photovoltaic module of the distributed roof photovoltaic power station, the working mode selected in the industry mostly adopts a mode of entrusting cleaning by a third party. In order to reduce the cost, the contractor of the cleaning operation adopts a manual and electric cleaning tool, and a water washing mode is generally adopted. The disadvantage of this sweeping approach is that the overall sweeping efficiency (speed) is low, the personnel effort is high (and unfortunately expensive), and a water source is required. Remote control type portable photovoltaic automatic cleaning equipment appears in the market, equipment cost is cheaper than a full-automatic intelligent photovoltaic cleaning robot, and contractors can accept the equipment. However, such portable automatic cleaning devices have several drawbacks that limit the widespread use of such cleaning devices in roofing photovoltaic power plant cleaning:
1. The dry cleaning machine type is easy to cause dust raising in a large area, the wind speed is higher than that of the ground on a roof with a relatively dense photovoltaic module, and the dust raising in a large area is easy to cause cross contamination in a large area;
2. The water-washing type cleaning machine needs a large amount of water, water taking is a difficult problem and a high-power water pump (heavy and power or gasoline is needed) is needed; these problems require more human resources to be consumed to solve, thereby increasing costs;
3. There are two types of dry cleaning models that integrate the vacuum and dust collection functions: (1) The cost of the monomer equipment of the low-power lithium battery model is slightly high, the cleaning speed is very low, and a plurality of monomer equipment are required to work simultaneously, so that the comprehensive cost is very high; (2) The single-body equipment of the high-power commercial motor type has very high cost, high power consumption and heavy equipment (because of adopting a dust filter bag, the high-power motor and large-area heat dissipation).
Disclosure of utility model
The utility model aims to solve the technical problems of providing the photovoltaic cleaning machine, which has the advantages of simple structure, high integration level, good dust removal effect, reduced equipment power, equipment weight and cost, and further reduced operation cost.
The technical scheme of the utility model is as follows:
A photovoltaic cleaning machine comprises a machine body, crawler-type travelling mechanisms connected to two sides of the machine body, and an energy storage battery bin, a control bin, a motor-driven cleaning mechanism, a dynamic dust separating mechanism, a static dust separating mechanism and a negative pressure fan which are arranged on the machine body; the storage battery bin is internally provided with a storage battery, the control bin is internally provided with a controller and a cleaning driving mechanism, the storage battery is used for supplying power to the controller, the crawler-type travelling mechanism, the cleaning driving mechanism and the negative pressure fan, and the crawler-type travelling mechanism, the cleaning driving mechanism and the negative pressure fan are all connected with the controller;
The motor-driven cleaning mechanism is arranged at the front end of the vehicle body, the cleaning driving mechanism is connected with a driving shaft of the motor-driven cleaning mechanism through a belt transmission mechanism, an inlet is formed in the bottom end of the motor-driven cleaning mechanism, an outlet of the motor-driven cleaning mechanism is connected with an inlet of the dynamic dust separating mechanism, an outlet of the dynamic dust separating mechanism is connected with an inlet of the static dust separating mechanism, and an outlet of the static dust separating mechanism is connected with an inlet of the negative-pressure fan.
The utility model provides a dust collection device, including automobile body, front portion both sides of automobile body all be provided with a link that extends to automobile body the place ahead, motor-driven clean mechanism connect between two links, motor-driven clean mechanism is including arc apron, two end plates, the drive shaft, spiral round brush, kuppe and collecting tube, two end plates sealing connection are in the both ends of arc apron, form bottom open-ended housing, the drive shaft sets up in the housing, the both ends of drive shaft are connected respectively on two end plates through the bearing, the one end of drive shaft stretches out outside the housing and is connected with cleaning actuating mechanism transmission through belt drive mechanism, spiral round brush fixed connection is on the drive shaft, the kuppe upwards extends along the tangential of arc apron, the kuppe is provided with the bar export with arc apron equiaxial from the bottom to its bore on top on the arc apron, the bottom of kuppe is connected with the bar export on the arc apron, the axis of collecting tube is parallel with the axis of arc apron, the bar import with the collecting tube equiaxial is seted up to the lateral wall of collecting tube, the one end of collecting tube is for seal structure, the other end is provided with the export, the top of kuppe and the import of dust collection tube is connected with the import of dynamic separation.
The two bottom ends of the arc-shaped cover plate and the bottom ends of the two end plates are located at the same horizontal height, and rubber sealing strips are fixedly connected to the two bottom ends of the arc-shaped cover plate and the bottom end of one of the end plates.
The spiral rolling brush comprises a brush cylinder, a spiral blade and a plurality of row brushes, wherein the brush cylinder is sleeved and fixed on the driving shaft, the inner ring of the spiral blade is fixed on the brush cylinder, the row brushes are uniformly fixed on the outer ring of the spiral blade, the axis of each row brush is parallel to the axis of the driving shaft, and when the outer end of one row brush rotates to the bottommost end, the horizontal height of the outer end of the row brush is lower than that of the bottom end of the arc-shaped cover plate.
The dynamic dust separating mechanism comprises a tank body, a sealing cover connected to the top end of the tank body, an annular filter screen arranged in the tank body, a dust collecting cover and a plurality of cyclone separators; the dust hood is of a tubular structure, the bottom end of the dust hood is in sealing connection with the bottom plate of the tank body, the annular filter screen is sleeved on the periphery of the dust hood, the bottom end of the annular filter screen is in sealing connection with the dust hood, the top end of the annular filter screen is in sealing connection with the inner wall of the tank body, the tank body positioned on the periphery of the annular filter screen is provided with inlets of dynamic dust separation mechanisms, the cyclone separators are arranged in the dust hood and uniformly distributed along the circumferential direction of the dust hood, the top end of each cyclone separator is provided with an inner inlet, the top end of the dust hood is provided with a plurality of outer inlets, the inner inlet of each cyclone separator is communicated with the corresponding outer inlet of the dust hood through a diversion channel, the diversion channel is in tangential extension of the cyclone separator, the sealing cover is provided with a plurality of overflow outlets, the overflow outlets form the outlets of the dynamic dust separation mechanisms, each cyclone separator is coaxially arranged with the corresponding overflow outlet, and the top end of each cyclone separator is in close contact with the sealing cover.
The annular filter screen is a conical ring filter screen, the top end of the conical ring filter screen is provided with an upper sealing flange, the inner ring of the upper sealing flange is fixedly connected with the top end of the conical ring filter screen, the bottom end of the conical ring filter screen is provided with a lower sealing flange, the outer ring of the lower sealing flange is fixedly connected with the bottom end of the conical ring filter screen, the inner wall of the tank body and the position adjacent to the top end are provided with positioning flanges, the outer wall of the dust collecting cover is provided with a connecting flange, the upper sealing flange is arranged on the positioning flanges and is fixedly connected with the positioning flanges, and the connecting flange is arranged on the lower sealing flange and is fixedly connected with the lower sealing flange;
The dust hood comprises an upper conical tube, a middle constant diameter circular tube, a lower conical tube and a bottom constant diameter circular tube which are integrally connected from top to bottom, wherein the connecting flange is arranged on the outer wall of the bottom end of the middle constant diameter circular tube, and the horizontal heights of the bottom ends of the cyclone separators are higher than the horizontal height of the bottom end of the middle constant diameter circular tube and lower than the horizontal height of the bottom end of the middle constant diameter circular tube.
The top end of each cyclone separator is provided with two radially symmetrical inner inlets, the top end of the dust hood is uniformly provided with a plurality of outer inlets which are the same as the cyclone separators in number, and in two adjacent cyclone separators, the inner inlet of one cyclone separator and the adjacent inner inlet of the other cyclone separator are respectively communicated with the same outer inlet through corresponding diversion channels.
The static dust separating mechanism comprises a box body, a plurality of partition boards and a plurality of static dust collection boards, wherein an air inlet and an air outlet are formed in a back plate of the box body, the partition boards and the static dust collection boards are arranged in an up-down crossing mode, namely, one static dust collection board is arranged between every two partition boards, one layer of the bottommost partition board is the partition board, one layer of the topmost partition board is the static dust collection board, an air inlet channel is reserved between every two adjacent partition boards and the static dust collection board, the left end of one partition board is tightly contacted with the left side plate of the box body, the right end of the other partition board is tightly contacted with the right side plate of the box body, an air inlet channel is reserved between the left end and the right end of each static dust collection board and the left side plate of the box body, the air inlet is arranged below the bottommost partition board and adjacent to one end of the bottommost partition board, the air outlet is arranged above the topmost partition board and adjacent to one end of the box body, and the air inlet channel on the side of the topmost partition board is mutually communicated with the air outlet channel on the side of the topmost static dust collection board; the filter tube is horizontally fixed in the box body, the front end of the filter tube is connected with the front panel of the box body, and the rear end of the filter tube is communicated with the air outlet.
The box body comprises a back plate, a top plate, a bottom plate, a left side plate and a right side plate which are of an integrated connecting structure, and a front panel with a handle on the outer wall; the inner wall of the front panel is fixedly provided with a clamp, and the front end part of the filter tube is connected to the clamp; the inner walls of the left side plate and the right side plate are horizontally provided with strip-shaped sliding rails, each strip-shaped sliding rail is connected with a strip-shaped sliding block in a sliding manner, the front end of each strip-shaped sliding block is fixedly connected with a front panel, and when the strip-shaped sliding blocks are completely butted with the strip-shaped sliding rails, the front panel seals the front end of the box body;
The front panel on be provided with a plurality of baffle draw-in grooves, be provided with a plurality of dust absorption board draw-in grooves on the inner wall of backplate, the front end card of every baffle is arranged in corresponding baffle draw-in groove, the rear end card of every static dust absorption board is arranged in corresponding dust absorption board draw-in groove, when the front end of front panel with the box is sealed, the rear end of every baffle all with the inner wall in close contact of backplate, the front end of every static dust absorption board all with the inner wall in close contact of front panel.
The dynamic dust separating mechanism and the negative pressure fan are arranged at the rear end of the vehicle body, the static dust separating mechanism is arranged on the vehicle body and is adjacent to the rear end of the vehicle body, and the motor-driven cleaning mechanism, the dynamic dust separating mechanism, the static dust separating mechanism and the negative pressure fan are sequentially connected through a negative pressure conveying pipeline.
The utility model has the advantages that:
(1) The crawler-type travelling mechanism has good obstacle crossing capability, and is convenient for cleaning and dedusting equipment to rapidly move to a photovoltaic module to be cleaned for cleaning operation.
(2) The motor-driven cleaning mechanism of the utility model adopts the rubber sealing strip to seal three edges of the bottom end of the housing, and under the starting of the negative pressure fan, pressure difference is generated, and air flow is concentrated and sucked into the housing from the side (air inlet) without the rubber sealing strip, so that dust on the photovoltaic module is driven to be sucked into the dynamic dust separation mechanism; the spiral rolling brush in the motor-driven cleaning mechanism adopts a structure of spiral blades, and when the spiral rolling brush rotates positively, air flow and dust can be pushed from one end (close to an air inlet) of the spiral rolling brush to the other end; the cover shell adopts an arc cover plate structure and is matched with a tangential guide shell, so that air resistance can be reduced, generation of rotational flow is promoted, dust scraped by the brush hair of the row brush is spirally moved in the dimension of the longitudinal section of the cover shell, linear movement is performed in the axial dimension of the cover shell, and the two-dimensional movement is combined, so that the airflow dust is uniformly distributed and is sent into the guide shell; the air guide sleeve is arranged into a structure with gradually increased caliber, so that the effect of local acceleration can be generated, the effective treatment capacity of the negative pressure fan is improved, and the power of the negative pressure fan is reduced; in summary, the mechanism can realize efficient mechanical dust cleaning, collection and transportation on the surface of the photovoltaic module, and reduce the power requirement on the negative pressure fan.
(3) The annular filter screen is arranged in the dynamic dust separating mechanism, so that flaky objects, flocks and coarse particle dust can be intercepted, and the intercepted objects fall to the bottom of the tank body; a plurality of cyclone separators are arranged in the dust hood, air flow enters the cyclone separators tangentially from an outer inlet on the dust hood, and finally is output from an overflow outlet of the sealing cover, and under the condition that air pressure difference exists between an inlet and an outlet, the air flow performs high-speed cyclone motion in the cyclone separators; the cyclone separator can separate fine particle dust in the airflow, the separated dust falls to the bottom of the tank body from an ash discharge port at the bottom end of the cyclone separator, and the airflow filtered by coarse and fine particles is discharged through an overflow outlet; two radially symmetrical inner inlets are arranged on each cyclone separator, and each inner inlet is connected with a corresponding diversion channel, so that the cyclone speed can be improved and the air quantity can be improved; the structure that every two inner inlets are connected with one outer inlet can reduce the height of the cone and the height of the dynamic dust separating mechanism under the condition of the same treatment capacity; in summary, the mechanism can realize the high-efficiency separation of coarse particle dust in the airflow, and simultaneously can keep the volume of the dynamic dust separation mechanism smaller.
(4) The static dust separating mechanism is internally provided with the electrostatic dust collection plates and the partition plates which are distributed in a crossing way, and the partition plates prolong the transmission distance of the airflow in the static dust separating mechanism, so that fine dust in the airflow can be adsorbed by the electrostatic dust collection plates for a plurality of times and fully, and a filter pipe is arranged in front of an outlet of the static dust separating mechanism, and dust agglomerates can be further intercepted; in summary, the static dust separation mechanism can realize the efficient separation of fine dust in the airflow.
(5) The tank body, the sealing cover, the annular filter screen and the dust collecting cover of the dynamic dust separating mechanism are all of detachable structures, so that quick dust removal is realized, and the tank body of the static dust separating mechanism is of a drawing type structure, so that the static dust collecting plate and the partition plate are conveniently opened to be taken out for cleaning or replacement, the service life of the cleaning and dust removing equipment is greatly prolonged, and the cost is reduced.
Drawings
Fig. 1 is a front axle side perspective view of the present utility model.
Fig. 2 is a rear axle side perspective view of the present utility model.
Fig. 3 is a perspective view of the motorized cleaning mechanism of the present utility model.
Fig. 4 is a schematic view of the structure of the spiral roll brush of the present utility model.
Fig. 5 is an exploded view of the dynamic dust separation mechanism of the present utility model.
Fig. 6 is a half cross-sectional view of the dynamic dust separation mechanism of the present utility model.
Fig. 7 is a schematic view of the dust hood of the present utility model.
Fig. 8 is a perspective view of the static dust separating mechanism of the present utility model.
Fig. 9 is a rear view of the static dust separating mechanism of the present utility model.
Fig. 10 is a cross-sectional view of the static dust separation mechanism of the present utility model.
Fig. 11 is a schematic view of the internal structure of the static dust separating mechanism of the present utility model.
Reference numerals: the dust collector comprises a 1-car body, a 2-crawler-type travelling mechanism, a 3-energy storage battery bin, a 4-control bin, a 5-motorized cleaning mechanism, a 6-dynamic dust separation mechanism, a 7-static dust separation mechanism, an 8-negative pressure fan, a 9-belt transmission mechanism, a 10-negative pressure conveying pipeline, a 11-connecting frame, a 51-arc cover plate, a 52-end plate, a 53-driving shaft, a 54-diversion cover, a 55-diversion pipe, a 56-rubber sealing strip, a 57-brush cylinder, a 58-spiral blade, a 59-row brush, a 61-pot body, a 611-positioning flange, a 62-sealing cover, a 63-conical ring filter screen, 631-upper sealing flange, 632-lower sealing flange, 64-dust collecting cover, an upper conical pipe, 642-middle equal diameter circular pipe, 643-lower conical pipe, 644-bottom equal diameter circular pipe, 645-connecting flange, 646-outer inlet, 65-cyclone separator, 651-inner inlet, 652-dust outlet, 66-inlet pipeline, 67-diversion channel, 68-outlet, 71-box, 72-separator plate, 73-static plate, 74-75-air inlet card, 76-75-air inlet, 75-card-air inlet, a sliding rail, a 711-type dust collector, a strip-shaped groove, a 711 and a filter-type dust collector body.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 and 2, a photovoltaic cleaning machine comprises a vehicle body 1, crawler-type travelling mechanisms 2 connected to two sides of the vehicle body 1, and an energy storage battery bin 3, a control bin 4, a motor-driven cleaning mechanism 5, a dynamic dust separating mechanism 6, a static dust separating mechanism 7 and a negative pressure fan 8 which are arranged on the vehicle body 1; the energy storage battery bin 3 is internally provided with a storage battery, the control bin 4 is internally provided with a controller and a cleaning driving mechanism, the storage battery is used for supplying power to the controller, the crawler-type travelling mechanism 2, the cleaning driving motor and the negative pressure fan 8, and the crawler-type travelling mechanism 2, the cleaning driving motor and the negative pressure fan 8 are all connected with the controller to realize control;
The two sides of the front part of the vehicle body 1 are provided with a connecting frame 11 extending to the front part of the vehicle body 1, a motor-driven cleaning mechanism 5 is connected between the two connecting frames 11, a cleaning driving motor is connected with a driving shaft 53 of the motor-driven cleaning mechanism 5 through a belt transmission mechanism 9, and the bottom end of the motor-driven cleaning mechanism 5 is provided with an inlet;
The dynamic dust separating mechanism 6 and the negative pressure fan 8 are both arranged at the rear end of the vehicle body 1, the static dust separating mechanism 7 is arranged on the vehicle body 1 and is adjacent to the rear end of the vehicle body 1, the outlet of the motor-driven sweeping mechanism 5 is connected with the inlet of the dynamic dust separating mechanism 6 through a negative pressure conveying pipeline 10, the outlet of the dynamic dust separating mechanism 6 is connected with the inlet of the static dust separating mechanism 7 through the negative pressure conveying pipeline 10, and the outlet of the static dust separating mechanism 7 is connected with the inlet of the negative pressure fan 8 through the negative pressure conveying pipeline 10.
Referring to fig. 3 and 4, the motorized cleaning mechanism 5 includes an arc cover plate 51, two end plates 52, a driving shaft 53, a spiral rolling brush, a flow guide cover 54 and a collecting pipe 55, wherein the two end plates 52 are connected to two ends of the arc cover plate 51 in a sealing way to form a cover with an opening at the bottom end, the two bottom ends of the arc cover plate 51 and the bottom ends of the two end plates 52 are positioned at the same horizontal height, rubber sealing strips 56 are fixedly connected to the two bottom ends of the arc cover plate 51 and the bottom end of one end plate 52, the driving shaft 53 is arranged in the cover, the two ends of the driving shaft 53 are respectively connected to the two end plates 52 through bearings, one end of the driving shaft 53 extends out of the cover and is connected with a cleaning driving motor through a belt transmission mechanism 9, the spiral rolling brush is fixedly connected to the driving shaft 53, the flow guide cover 54 extends upwards along the tangential direction of the arc cover plate 51, the flow guide cover 54 gradually increases from the bottom end to the top end, the arc cover plate 51 is provided with a strip-shaped outlet coaxial with the arc cover plate 51, the bottom end of the flow guide cover 54 is connected with the strip-shaped outlet on the arc cover plate 51, the axis of the collecting pipe 55 is parallel to the axis of the arc cover 51, the side wall 55 is provided with the strip-shaped outlet 55, the inlet 55 is connected with the strip-shaped outlet 55, and the inlet 55 is connected with the inlet 55;
The spiral rolling brush comprises a brush cylinder 57, a spiral blade 58 and five row brushes 59, the brush cylinder 57 is sleeved and fixed on the driving shaft 53, the inner ring of the spiral blade 58 is fixed on the brush cylinder 57, the five row brushes 59 are uniformly fixed on the outer ring of the spiral blade 58, the axis of each row brush 59 is parallel to the axis of the driving shaft 53, when the outer end of one row brush 59 rotates to the bottommost end, the horizontal height of the outer end of the row brush 59 is lower than the horizontal height of the bottom end of the arc-shaped cover plate 51, so that part of the row brush 59 extends out of the housing to be in contact with the surface of the photovoltaic module, and the surface of the photovoltaic module is cleaned.
Referring to fig. 5 to 7, the dynamic dust separating mechanism 6 includes a tank 61, a cover 62 connected to the top end of the tank 61, a conical ring filter 63 disposed in the tank 61, a dust collecting cover 64, and three cyclone separators 65;
The bottom end of the dust hood 64 is connected to the bottom plate of the tank body 61 in a sealing way, the dust hood 64 comprises an upper conical tube 641, a middle equal-diameter circular tube 642, a lower conical tube 643 and a bottom equal-diameter circular tube 644 which are integrally connected from top to bottom, and a connecting flange 645 is arranged on the outer wall of the bottom end of the middle equal-diameter circular tube 642; the cone-shaped ring filter screen 63 is sleeved on the periphery of the dust hood 64, an inlet pipeline 66 of a dynamic dust separating mechanism is arranged on the tank body 61 positioned on the periphery of the cone-shaped ring filter screen 63, an upper sealing flange 631 is arranged at the top end of the cone-shaped ring filter screen 63, the inner ring of the upper sealing flange 631 is fixedly connected with the top end of the cone-shaped ring filter screen 63, a lower sealing flange 632 is arranged at the bottom end of the cone-shaped ring filter screen 63, the outer ring of the lower sealing flange 632 is fixedly connected with the bottom end of the cone-shaped ring filter screen 63, a positioning flange 611 is arranged on the inner wall of the tank body 61 and adjacent to the top end, the upper sealing flange 631 is arranged on the positioning flange 611 and is fixedly connected with the positioning flange 631, and a connecting flange 645 is arranged on the lower sealing flange 632 and is fixedly connected with the upper sealing flange 631, so that the cone-shaped ring filter screen 63 and the dust hood 64 are fixedly connected in the pipe body 61;
the three cyclone separators 65 are all arranged in the dust hood 64 and uniformly distributed along the circumferential direction of the dust hood 64, the three cyclone separators 65 and the dust hood 64 are of an integrated connection structure, the top end of each cyclone separator 65 is provided with two radially symmetrical inner inlets 651, the top end of each dust hood 64 is provided with three outer inlets 646, in two adjacent cyclone separators 65, the inner inlet 651 of one cyclone separator 65 and one inner inlet 651 adjacent to the other cyclone separator 65 are respectively communicated with the same outer inlet 646 through corresponding diversion channels 67, each diversion channel 67 extends along the tangential direction of the corresponding cyclone separator 65, the sealing cover 62 is provided with three overflow outlets 68, the three overflow outlets 68 form an outlet of the dynamic dust separation mechanism, each cyclone separator 65 is coaxially arranged with one corresponding overflow outlet 68, the top end of each cyclone separator 65 is tightly contacted with the 62, the bottom ends of the three cyclone separators 65 are ash discharge ports 652, the horizontal heights of the bottom ends of the three cyclone separators 65 are higher than the horizontal height 642 of the middle part of the dust hood, and lower than the horizontal height of the middle part of the dust hood.
Referring to fig. 8 to 11, the static dust separating mechanism 7 includes a case 71, two partition plates 72 and two electrostatic dust collection plates 73, the case 71 includes a back plate, a top plate, a bottom plate, a left side plate and a right side plate having an integrated connection structure, and a front plate having a handle 74 on an outer wall thereof; the inner walls of the left side plate and the right side plate are horizontally provided with strip-shaped sliding rails 75, each strip-shaped sliding rail 75 is connected with a strip-shaped sliding block 76 in a sliding manner, the front end of each strip-shaped sliding block 76 is fixedly connected with a front panel, and when the strip-shaped sliding blocks 76 are completely butted with the strip-shaped sliding rails 75, the front panel seals the front end of the box 71;
An air inlet 77 and an air outlet 78 are formed in the back plate of the box body 71, two partition plates 72 and two electrostatic dust collection plates 73 are arranged in an up-down crossing mode, namely, one electrostatic dust collection plate 73 is arranged between the two partition plates 72, one layer at the bottom is the partition plate 72, one layer at the top is the electrostatic dust collection plate 73, two partition plate clamping grooves 79 are formed in the inner wall of the front panel, two dust collection plate clamping grooves 710 are formed in the inner wall of the back plate, the front end of each partition plate 72 is clamped in the corresponding partition plate clamping groove 79, the rear end of each electrostatic dust collection plate 73 is clamped in the corresponding dust collection plate clamping groove 710, when the front panel seals the front end of the box body 71, the rear end of each partition plate 72 is tightly contacted with the inner wall of the back plate, an air inlet channel is reserved between the adjacent partition plates 72 and the electrostatic dust collection plates 73, the left end of the upper partition plate 72 is tightly contacted with the left side plate 72 of the box body 71, the right end of the lower partition plate 72 is tightly contacted with the air outlet port of the corresponding partition plate 72, the upper right end of the upper partition plate 72 is adjacent to the air inlet channel 72, and the upper end of the lower partition plate 78 is adjacent to the left side of the upper partition plate 72; the filter tube 711 is horizontally arranged in the box 71, the clamp 712 is fixedly arranged on the inner wall of the front panel, the front end part of the filter tube 711 is connected to the clamp 712, and the rear end of the filter tube 711 is in butt joint communication with the air outlet 78 in a state that the box 71 is completely closed.
The working principle of the utility model is as follows:
(1) The vehicle body 1 is driven by the crawler-type travelling mechanism 2 to travel to the position of the photovoltaic module needing to clean dust; the controller controls the negative pressure fan 8 to start, so that negative pressure environments with different intensities are formed inside the motor-driven cleaning mechanism 5, the dynamic dust separating mechanism 6 and the static dust separating mechanism 7;
(2) The controller controls the cleaning driving motor to start, the cleaning driving motor drives the driving shaft 53 of the mobile cleaning mechanism 5 to rotate at a high speed through the belt transmission mechanism 9, at the moment, the row brush 59 continuously scrapes the surface of the photovoltaic module to scrape dust, an air inlet is formed at the bottom end of the end plate 52 without the rubber sealing strip 56, air is sucked into the mobile cleaning mechanism 5 through the air inlet, the dust is driven by the spiral rolling brush spiral blade 58 to form dust flow, then the dust flow enters the guide cover 54 to be accelerated, and is sprayed to enter the collecting pipe 55 to be collected, and finally the dust is conveyed to the dynamic dust separation mechanism 6 through the negative pressure conveying pipeline 10;
(3) The dust flow enters the interior of the tank 61 from the inlet pipeline 66 and passes through the conical ring filter screen 63 to enter the peripheral area of the dust hood 64, the dirt with larger particles in the air flow is blocked by the conical ring filter screen 63 and falls to the bottom of the tank 61, and because the dust hood 64 is of a closed structure, the dust flow can only enter the three cyclone separators 65 through the three outer inlets 646 at the top end of the dust hood 64, at the moment, the dust flow moves downwards along the conical surface of the cyclone separators 65 while rotating at a high speed, when rotating to the ash discharge port 652, fine particles in the dust flow are counteracted by inertia and fall to the bottom of the tank 61 through the ash discharge port 652, the air flow is rebounded by the bottom of the tank 61, moves upwards and is output through the overflow outlet 68 on the cover 62, and finally is conveyed to the static dust separation mechanism 7 through the negative pressure conveying pipeline 10;
(4) The air flow enters the box body 71 from the air inlet 77, the air flow is enabled to enter between the two layers of partition plates 72 due to the blocking effect of the end parts of the two layers of partition plates 72, the lower layer electrostatic dust collection plate 73 between the two layers of partition plates 72 is used for carrying out electrostatic absorption on fine dust in the air flow, then the air flow is enabled to enter between the top plate of the box body 71 and the upper layer of partition plates 72, the upper layer electrostatic dust collection plate 73 between the top plate of the box body 71 and the upper layer of partition plates 72 is used for carrying out electrostatic absorption on the fine dust in the air flow again, so that most of fine dust in the air flow is absorbed and separated, then the dust flow is discharged through the air outlet 78 after being filtered further through the filter tube 711, and finally the clean air flow is discharged through the negative pressure fan 8, and the whole working flow is finished.
When the photovoltaic cleaning machine is used for a period of time, the sealing cover 62 of the dynamic dust separating mechanism 6 can be detached from the tank 61, then the conical ring filter screen 63 and the dust collecting cover 64 in the tank 61 are detached from the tank 61, so that the tank 61, the conical ring filter screen 63 and the dust collecting cover 64 are respectively cleaned, then the cleaning machine is reinstalled into the tank 61, and the sealing cover 62 is reinstalled into the top end of the tank 61; meanwhile, the strip-shaped sliding blocks 76 on the front panel of the box body 71 of the static dust separating mechanism 7 can be pulled out along the strip-shaped sliding rails 75, at the moment, the two partition plates 72 are pulled out simultaneously along with the front panel of the box body 71, then the partition plates 72 are taken down from the partition plate clamping grooves 79, the static dust collection plates 73 are taken down from the dust collection plate clamping grooves 710, and therefore the inside of the box body 71 and the partition plates 72 are cleaned, and static adsorption paper on the two sides of the static dust collection plates 73 is replaced. After cleaning, the dynamic dust separating mechanism 6 and the static dust separating mechanism 7 can be ensured to realize good dust removing function, thereby prolonging the service life of the utility model.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A photovoltaic sweeper, characterized in that: the device comprises a vehicle body, crawler-type travelling mechanisms connected to two sides of the vehicle body, and an energy storage battery bin, a control bin, a motor-driven cleaning mechanism, a dynamic dust separating mechanism, a static dust separating mechanism and a negative pressure fan which are arranged on the vehicle body; the storage battery bin is internally provided with a storage battery, the control bin is internally provided with a controller and a cleaning driving mechanism, the storage battery is used for supplying power to the controller, the crawler-type travelling mechanism, the cleaning driving mechanism and the negative pressure fan, and the crawler-type travelling mechanism, the cleaning driving mechanism and the negative pressure fan are all connected with the controller;
The motor-driven cleaning mechanism is arranged at the front end of the vehicle body, the cleaning driving mechanism is connected with a driving shaft of the motor-driven cleaning mechanism through a belt transmission mechanism, an inlet is formed in the bottom end of the motor-driven cleaning mechanism, an outlet of the motor-driven cleaning mechanism is connected with an inlet of the dynamic dust separating mechanism, an outlet of the dynamic dust separating mechanism is connected with an inlet of the static dust separating mechanism, and an outlet of the static dust separating mechanism is connected with an inlet of the negative-pressure fan.
2. A photovoltaic sweeper according to claim 1, characterized in that: the utility model provides a dust collection device, including automobile body, front portion both sides of automobile body all be provided with a link that extends to automobile body the place ahead, motor-driven clean mechanism connect between two links, motor-driven clean mechanism is including arc apron, two end plates, the drive shaft, spiral round brush, kuppe and collecting tube, two end plates sealing connection are in the both ends of arc apron, form bottom open-ended housing, the drive shaft sets up in the housing, the both ends of drive shaft are connected respectively on two end plates through the bearing, the one end of drive shaft stretches out outside the housing and is connected with cleaning actuating mechanism transmission through belt drive mechanism, spiral round brush fixed connection is on the drive shaft, the kuppe upwards extends along the tangential of arc apron, the kuppe is provided with the bar export with arc apron equiaxial from the bottom to its bore on top on the arc apron, the bottom of kuppe is connected with the bar export on the arc apron, the axis of collecting tube is parallel with the axis of arc apron, the bar import with the collecting tube equiaxial is seted up to the lateral wall of collecting tube, the one end of collecting tube is for seal structure, the other end is provided with the export, the top of kuppe and the import of dust collection tube is connected with the import of dynamic separation.
3. A photovoltaic sweeper according to claim 2, characterized in that: the two bottom ends of the arc-shaped cover plate and the bottom ends of the two end plates are located at the same horizontal height, and rubber sealing strips are fixedly connected to the two bottom ends of the arc-shaped cover plate and the bottom end of one of the end plates.
4. A photovoltaic sweeper according to claim 3, characterized in that: the spiral rolling brush comprises a brush cylinder, a spiral blade and a plurality of row brushes, wherein the brush cylinder is sleeved and fixed on the driving shaft, the inner ring of the spiral blade is fixed on the brush cylinder, the row brushes are uniformly fixed on the outer ring of the spiral blade, the axis of each row brush is parallel to the axis of the driving shaft, and when the outer end of one row brush rotates to the bottommost end, the horizontal height of the outer end of the row brush is lower than that of the bottom end of the arc-shaped cover plate.
5. A photovoltaic sweeper according to claim 1, characterized in that: the dynamic dust separating mechanism comprises a tank body, a sealing cover connected to the top end of the tank body, an annular filter screen arranged in the tank body, a dust collecting cover and a plurality of cyclone separators; the dust hood is of a tubular structure, the bottom end of the dust hood is in sealing connection with the bottom plate of the tank body, the annular filter screen is sleeved on the periphery of the dust hood, the bottom end of the annular filter screen is in sealing connection with the dust hood, the top end of the annular filter screen is in sealing connection with the inner wall of the tank body, the tank body positioned on the periphery of the annular filter screen is provided with inlets of dynamic dust separation mechanisms, the cyclone separators are arranged in the dust hood and uniformly distributed along the circumferential direction of the dust hood, the top end of each cyclone separator is provided with an inner inlet, the top end of the dust hood is provided with a plurality of outer inlets, the inner inlet of each cyclone separator is communicated with the corresponding outer inlet of the dust hood through a diversion channel, the diversion channel is in tangential extension of the cyclone separator, the sealing cover is provided with a plurality of overflow outlets, the overflow outlets form the outlets of the dynamic dust separation mechanisms, each cyclone separator is coaxially arranged with the corresponding overflow outlet, and the top end of each cyclone separator is in close contact with the sealing cover.
6. A photovoltaic sweeper according to claim 5, characterized in that: the annular filter screen is a conical ring filter screen, the top end of the conical ring filter screen is provided with an upper sealing flange, the inner ring of the upper sealing flange is fixedly connected with the top end of the conical ring filter screen, the bottom end of the conical ring filter screen is provided with a lower sealing flange, the outer ring of the lower sealing flange is fixedly connected with the bottom end of the conical ring filter screen, the inner wall of the tank body and the position adjacent to the top end are provided with positioning flanges, the outer wall of the dust collecting cover is provided with a connecting flange, the upper sealing flange is arranged on the positioning flanges and is fixedly connected with the positioning flanges, and the connecting flange is arranged on the lower sealing flange and is fixedly connected with the lower sealing flange;
The dust hood comprises an upper conical tube, a middle constant diameter circular tube, a lower conical tube and a bottom constant diameter circular tube which are integrally connected from top to bottom, wherein the connecting flange is arranged on the outer wall of the bottom end of the middle constant diameter circular tube, and the horizontal heights of the bottom ends of the cyclone separators are higher than the horizontal height of the bottom end of the middle constant diameter circular tube and lower than the horizontal height of the bottom end of the middle constant diameter circular tube.
7. A photovoltaic sweeper according to claim 5, characterized in that: the top end of each cyclone separator is provided with two radially symmetrical inner inlets, the top end of the dust hood is uniformly provided with a plurality of outer inlets which are the same as the cyclone separators in number, and in two adjacent cyclone separators, the inner inlet of one cyclone separator and the adjacent inner inlet of the other cyclone separator are respectively communicated with the same outer inlet through corresponding diversion channels.
8. A photovoltaic sweeper according to claim 1, characterized in that: the static dust separating mechanism comprises a box body, a plurality of partition boards and a plurality of static dust collection boards, wherein an air inlet and an air outlet are formed in a back plate of the box body, the partition boards and the static dust collection boards are arranged in an up-down crossing mode, namely, one static dust collection board is arranged between every two partition boards, one layer of the bottommost partition board is the partition board, one layer of the topmost partition board is the static dust collection board, an air inlet channel is reserved between every two adjacent partition boards and the static dust collection board, the left end of one partition board is tightly contacted with the left side plate of the box body, the right end of the other partition board is tightly contacted with the right side plate of the box body, an air inlet channel is reserved between the left end and the right end of each static dust collection board and the left side plate of the box body, the air inlet is arranged below the bottommost partition board and adjacent to one end of the bottommost partition board, the air outlet is arranged above the topmost partition board and adjacent to one end of the box body, and the air inlet channel on the side of the topmost partition board is mutually communicated with the air outlet channel on the side of the topmost static dust collection board; the filter tube is horizontally fixed in the box body, the front end of the filter tube is connected with the front panel of the box body, and the rear end of the filter tube is communicated with the air outlet.
9. A photovoltaic sweeper as claimed in claim 8, wherein: the box body comprises a back plate, a top plate, a bottom plate, a left side plate and a right side plate which are of an integrated connecting structure, and a front panel with a handle on the outer wall; the inner wall of the front panel is fixedly provided with a clamp, and the front end part of the filter tube is connected to the clamp; the inner walls of the left side plate and the right side plate are horizontally provided with strip-shaped sliding rails, each strip-shaped sliding rail is connected with a strip-shaped sliding block in a sliding manner, the front end of each strip-shaped sliding block is fixedly connected with a front panel, and when the strip-shaped sliding blocks are completely butted with the strip-shaped sliding rails, the front panel seals the front end of the box body;
The front panel on be provided with a plurality of baffle draw-in grooves, be provided with a plurality of dust absorption board draw-in grooves on the inner wall of backplate, the front end card of every baffle is arranged in corresponding baffle draw-in groove, the rear end card of every static dust absorption board is arranged in corresponding dust absorption board draw-in groove, when the front end of front panel with the box is sealed, the rear end of every baffle all with the inner wall in close contact of backplate, the front end of every static dust absorption board all with the inner wall in close contact of front panel.
10. A photovoltaic sweeper according to claim 1, characterized in that: the dynamic dust separating mechanism and the negative pressure fan are arranged at the rear end of the vehicle body, the static dust separating mechanism is arranged on the vehicle body and is adjacent to the rear end of the vehicle body, and the motor-driven cleaning mechanism, the dynamic dust separating mechanism, the static dust separating mechanism and the negative pressure fan are sequentially connected through a negative pressure conveying pipeline.
CN202420003877.5U 2024-01-02 2024-01-02 Photovoltaic cleaning machine Active CN221553208U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420003877.5U CN221553208U (en) 2024-01-02 2024-01-02 Photovoltaic cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420003877.5U CN221553208U (en) 2024-01-02 2024-01-02 Photovoltaic cleaning machine

Publications (1)

Publication Number Publication Date
CN221553208U true CN221553208U (en) 2024-08-16

Family

ID=92252753

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202420003877.5U Active CN221553208U (en) 2024-01-02 2024-01-02 Photovoltaic cleaning machine

Country Status (1)

Country Link
CN (1) CN221553208U (en)

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