CN220956605U - Brushless motor controller buffering protector - Google Patents
Brushless motor controller buffering protector Download PDFInfo
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- CN220956605U CN220956605U CN202322755527.2U CN202322755527U CN220956605U CN 220956605 U CN220956605 U CN 220956605U CN 202322755527 U CN202322755527 U CN 202322755527U CN 220956605 U CN220956605 U CN 220956605U
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- 230000001012 protector Effects 0.000 title 1
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- 230000000694 effects Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及无刷电机控制器技术领域,具体涉及一种无刷电机控制器缓冲防护装置。The utility model relates to the technical field of brushless motor controllers, in particular to a buffer protection device for a brushless motor controller.
背景技术Background technique
无刷电机控制器是用于驱动和控制无刷直流电机的电子设备,在车用电子油泵控制器领域中,无刷电机控制器在车用电子油泵中用于驱动和控制无刷电机以实现燃油泵的正常运行,由于在汽车运行过程中产生的振动容易对无刷电机控制器造成损坏,随着我国汽车制造业的进步,一种无刷电机控制器缓冲防护装置得以进一步发展。A brushless motor controller is an electronic device used to drive and control a brushless DC motor. In the field of automotive electronic fuel pump controllers, the brushless motor controller is used to drive and control the brushless motor in the automotive electronic fuel pump to achieve normal operation of the fuel pump. Since the vibration generated during the operation of the car can easily cause damage to the brushless motor controller, with the progress of my country's automobile manufacturing industry, a brushless motor controller buffer protection device has been further developed.
现有技术存在以下不足:传统的无刷电机控制器缓冲防护装置通过大多为弹簧结构,通过弹簧的弹性形变产生的能量减弱汽车运动中对无刷电机控制器的冲击力,但是在汽车运行的过程中,除了汽车运行带来的冲击力,汽车发动机工作产生的振动也会随着汽车钢架结构传导至无刷电机控制器,由于汽车发动机产生的振动属于一种较绵密的振动,传统缓冲防护装置中的弹簧受振动影响容易产生共振从而失去对振动的缓冲作用,因此传统的缓冲防护装置存在无法缓冲较绵密的汽车振动,导致无刷电机控制器容易受损的问题。The prior art has the following deficiencies: traditional brushless motor controller buffer protection devices are mostly spring structures, and the energy generated by the elastic deformation of the spring weakens the impact force on the brushless motor controller during vehicle movement. However, during the operation of the vehicle, in addition to the impact force brought by the operation of the vehicle, the vibration generated by the operation of the vehicle engine will also be transmitted to the brushless motor controller along the steel frame structure of the vehicle. Since the vibration generated by the vehicle engine is a relatively dense vibration, the spring in the traditional buffer protection device is easily affected by the vibration and resonates, thereby losing its buffering effect on the vibration. Therefore, the traditional buffer protection device has the problem of being unable to buffer the relatively dense vehicle vibration, resulting in the brushless motor controller being easily damaged.
因此,发明一种无刷电机控制器缓冲防护装置很有必要。Therefore, it is necessary to invent a brushless motor controller buffer protection device.
实用新型内容Utility Model Content
为此,本实用新型提供一种无刷电机控制器缓冲防护装置,通过避震缓冲装置中的海绵垫隔绝汽车发动机产生的绵密振动,避免减震弹簧共振,以解决传统的缓冲防护装置无法缓冲较绵密的汽车振动,导致无刷电机控制器容易受损的问题。To this end, the utility model provides a brushless motor controller buffer protection device, which isolates the dense vibrations generated by the automobile engine through the sponge pad in the shock-absorbing buffer device and avoids the resonance of the shock-absorbing spring, so as to solve the problem that the traditional buffer protection device cannot buffer the dense automobile vibrations, resulting in the brushless motor controller being easily damaged.
为了实现上述目的,本实用新型提供如下技术方案:一种无刷电机控制器缓冲防护装置,包括底座和无刷电机控制器,所述底座顶面设置有凹槽,所述底座凹槽内壁四周固定安装有橡胶垫,橡胶垫远离底座凹槽内壁的一侧设置有开槽,所述无刷电机控制器的边缘插入在橡胶垫的侧面开槽内,所述无刷电机控制器通过橡胶垫固定安装在底座的凹槽内,所述底座顶面固定安装有盖板,所述底座与盖板外侧固定安装有避震缓冲装置,所述避震缓冲装置能够汽车缓解振动对无刷电机控制器的影响。In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a brushless motor controller buffer protection device, comprising a base and a brushless motor controller, the top surface of the base is provided with a groove, rubber pads are fixedly installed around the inner wall of the base groove, a groove is provided on the side of the rubber pad away from the inner wall of the base groove, the edge of the brushless motor controller is inserted into the side groove of the rubber pad, the brushless motor controller is fixedly installed in the groove of the base through the rubber pad, a cover plate is fixedly installed on the top surface of the base, and a shock-absorbing buffer device is fixedly installed on the base and the outer side of the cover plate, and the shock-absorbing buffer device can alleviate the influence of vibration on the brushless motor controller of the car.
优选的,所述避震缓冲装置包括海绵垫一,所述盖板顶面粘接有海绵垫一,所述底座底面也粘接有海绵垫一,所述海绵垫一远离盖板和底座的一侧排列设置有多个贯穿海绵垫一的圆孔。Preferably, the shock-absorbing and buffering device includes a sponge pad 1, a sponge pad 1 is bonded to the top surface of the cover plate, a sponge pad 1 is also bonded to the bottom surface of the base, and a plurality of circular holes penetrating the sponge pad 1 are arranged on a side of the sponge pad 1 away from the cover plate and the base.
优选的,所述避震缓冲装置包括海绵垫二,所述海绵垫二固定安装在盖板及底座的外壁两侧,所述海绵垫二远离盖板和底座的一侧排列设置有贯穿海绵垫二的圆孔。Preferably, the shock-absorbing and buffering device comprises a second sponge pad, which is fixedly mounted on both sides of the outer walls of the cover plate and the base, and a circular hole penetrating the second sponge pad is arranged on one side of the second sponge pad away from the cover plate and the base.
优选的,所述避震缓冲装置中的海绵垫一和海绵垫二完全贴合盖板及底座表面,所述海绵垫一的圆孔内固定安装有弹簧一,所述海绵垫二的圆孔内固定安装有弹簧二。Preferably, sponge pad 1 and sponge pad 2 in the shock-absorbing and buffering device completely fit the surface of the cover plate and the base, spring 1 is fixedly installed in the circular hole of sponge pad 1, and spring 2 is fixedly installed in the circular hole of sponge pad 2.
优选的,所述避震缓冲装置包括外壳一和外壳二,所述外壳一固定安装在海绵垫一和海绵垫二顶面,所述外壳二固定安装在海绵垫一和海绵垫二底面。Preferably, the shock-absorbing and buffering device comprises a first shell and a second shell, wherein the first shell is fixedly mounted on the top surfaces of the first sponge pad and the second sponge pad, and the second shell is fixedly mounted on the bottom surfaces of the first sponge pad and the second sponge pad.
优选的,所述外壳二顶面沿口处设置有环形凸起,所述外壳一底面沿口处设置有环形凹槽,所述外壳二的环形凸起能够插入外壳一的环形凹槽中,所述外壳一和外壳二通过环形凸起与环形凹槽拼合安装在一起。Preferably, an annular protrusion is provided at the edge of the top surface of the second shell, and an annular groove is provided at the edge of the bottom surface of the first shell. The annular protrusion of the second shell can be inserted into the annular groove of the first shell, and the first shell and the second shell are assembled and installed together through the annular protrusion and the annular groove.
优选的,所述盖板及底座两侧均设置有凸起,所述盖板及底座两侧的凸顶面均设置有贯穿盖板及底座的圆孔。Preferably, protrusions are provided on both sides of the cover plate and the base, and circular holes penetrating the cover plate and the base are provided on the convex top surfaces on both sides of the cover plate and the base.
优选的,所述盖板上的圆孔内插入安装螺栓,所述底座的圆孔下侧设置有螺母,所述螺栓与螺母螺纹连接,所述盖板与底座通过螺栓与螺母固定安装在一起。Preferably, a mounting bolt is inserted into the circular hole on the cover plate, a nut is provided on the lower side of the circular hole of the base, the bolt and the nut are threadedly connected, and the cover plate and the base are fixed together by the bolt and the nut.
本实用新型的有益效果是:通过避震缓冲装置中的海绵垫隔绝汽车发动机产生的绵密振动,避免减震弹簧共振,以达到有效缓冲较绵密的汽车振动,保护无刷电机控制器不受振动影响的效果,延长了无刷电机控制器的使用寿命。The beneficial effects of the utility model are as follows: the dense vibrations generated by the automobile engine are isolated by the sponge pad in the shock-absorbing buffer device, and the resonance of the shock-absorbing spring is avoided, so as to effectively buffer the dense automobile vibrations, protect the brushless motor controller from the influence of the vibration, and extend the service life of the brushless motor controller.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的一种无刷电机控制器缓冲防护装置的爆炸图;FIG1 is an exploded view of a brushless motor controller buffer protection device provided by the present invention;
图2为本实用新型提供的一种无刷电机控制器缓冲防护装置的使用场景图;FIG2 is a diagram showing a use scenario of a brushless motor controller buffer protection device provided by the present invention;
图3为本实用新型提供的一种无刷电机控制器缓冲防护装置的剖视图;FIG3 is a cross-sectional view of a brushless motor controller buffer protection device provided by the utility model;
图4为本实用新型提供的一种无刷电机控制器缓冲防护装置的底座与盖板爆炸图;FIG4 is an exploded view of a base and a cover plate of a brushless motor controller buffer protection device provided by the utility model;
图5为本实用新型提供的一种无刷电机控制器缓冲防护装置的底座与盖板剖视图。FIG5 is a cross-sectional view of a base and a cover plate of a brushless motor controller buffer protection device provided by the present invention.
图中:盖板11、底座12、螺栓13、螺母14、橡胶垫15、海绵垫一21、海绵垫二22、弹簧一23、弹簧二24、外壳一25、外壳二26、无刷电机控制器3、电子油泵4。In the figure: cover plate 11, base 12, bolt 13, nut 14, rubber pad 15, sponge pad 1 21, sponge pad 2 22, spring 1 23, spring 2 24, housing 1 25, housing 2 26, brushless motor controller 3, electronic oil pump 4.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
实施例1Example 1
如图1和图4所示,本实用新型第一方面实施例中的一种无刷电机控制器缓冲防护装置,包括底座12和无刷电机控制器3,所述底座12顶面设置有凹槽,所述底座12凹槽内壁四周固定安装有橡胶垫15,橡胶垫15远离底座12凹槽内壁的一侧设置有开槽,所述无刷电机控制器3的边缘插入在橡胶垫15的侧面开槽内,所述无刷电机控制器3通过橡胶垫15固定安装在底座12的凹槽内,所述底座12顶面固定安装有盖板11,所述底座12与盖板11外侧固定安装有避震缓冲装置,所述避震缓冲装置能够汽车缓解振动对无刷电机控制器3的影响。As shown in Figures 1 and 4, a brushless motor controller buffer protection device in an embodiment of the first aspect of the utility model includes a base 12 and a brushless motor controller 3, the top surface of the base 12 is provided with a groove, and rubber pads 15 are fixedly installed around the inner wall of the groove of the base 12, and a groove is provided on the side of the rubber pad 15 away from the inner wall of the groove of the base 12, the edge of the brushless motor controller 3 is inserted into the side groove of the rubber pad 15, and the brushless motor controller 3 is fixedly installed in the groove of the base 12 through the rubber pad 15, and a cover plate 11 is fixedly installed on the top surface of the base 12, and a shock-absorbing buffer device is fixedly installed on the outer side of the base 12 and the cover plate 11, and the shock-absorbing buffer device can alleviate the influence of vibration on the brushless motor controller 3 of the car.
在上述实施例中,需要说明的是,底座12为塑料底座,底座12的凹槽高度等于橡胶垫15厚度,橡胶垫15具有固定无刷电机控制器3的作用,橡胶垫15具有一定的避震功能,盖板11为塑料盖板,通过避震缓冲装置中的海绵垫隔绝汽车发动机产生的绵密振动,避免减震弹簧共振,以达到有效缓冲较绵密的汽车振动,保护无刷电机控制器3不受振动影响的效果,延长了无刷电机控制器3的使用寿命。In the above embodiment, it should be noted that the base 12 is a plastic base, the groove height of the base 12 is equal to the thickness of the rubber pad 15, the rubber pad 15 has the function of fixing the brushless motor controller 3, and the rubber pad 15 has a certain shock-absorbing function. The cover plate 11 is a plastic cover plate, and the sponge pad in the shock-absorbing buffer device is used to isolate the dense vibration generated by the automobile engine and avoid the resonance of the shock-absorbing spring, so as to achieve the effect of effectively buffering the denser automobile vibration, protecting the brushless motor controller 3 from the influence of vibration, and extending the service life of the brushless motor controller 3.
实施例2Example 2
如图1和图3所示,一种无刷电机控制器缓冲防护装置,包括实施例1的全部内容,此外,所述避震缓冲装置包括海绵垫一21,所述盖板11顶面粘接有海绵垫一21,所述底座12底面也粘接有海绵垫一21,所述海绵垫一21远离盖板11和底座12的一侧排列设置有多个贯穿海绵垫一21的圆孔,所述避震缓冲装置包括海绵垫二22,所述海绵垫二22固定安装在盖板11及底座12的外壁两侧,所述海绵垫二22远离盖板11和底座12的一侧排列设置有贯穿海绵垫二22的圆孔。As shown in Figures 1 and 3, a brushless motor controller buffer protection device includes all the contents of Example 1. In addition, the shock-absorbing and buffering device includes a sponge pad 21, the top surface of the cover plate 11 is bonded with a sponge pad 21, and the bottom surface of the base 12 is also bonded with a sponge pad 21. A side of the sponge pad 21 away from the cover plate 11 and the base 12 is arranged with a plurality of circular holes penetrating the sponge pad 21. The shock-absorbing and buffering device includes a sponge pad 22, and the sponge pad 22 is fixedly mounted on both sides of the outer walls of the cover plate 11 and the base 12. A side of the sponge pad 22 away from the cover plate 11 and the base 12 is arranged with circular holes penetrating the sponge pad 22.
在上述实施例中,需要说明的是,通过海绵垫一21与海绵垫二22包裹盖板11及底座12,以达到隔绝汽车发动机产生的绵密振动的效果。In the above embodiment, it should be noted that the cover plate 11 and the base 12 are wrapped by the sponge pad 1 21 and the sponge pad 2 22 to achieve the effect of isolating the dense vibration generated by the automobile engine.
实施例3Example 3
如图1和图3所示,一种无刷电机控制器缓冲防护装置,包括实施例2的全部内容,此外,所述避震缓冲装置中的海绵垫一21和海绵垫二22完全贴合盖板11及底座12表面,所述海绵垫一21的圆孔内固定安装有弹簧一23,所述海绵垫二22的圆孔内固定安装有弹簧二24。As shown in Figures 1 and 3, a brushless motor controller buffer protection device includes all the contents of Example 2. In addition, sponge pad 1 21 and sponge pad 2 22 in the shock-absorbing buffer device completely fit the surface of the cover plate 11 and the base 12, and a spring 1 23 is fixedly installed in the circular hole of the sponge pad 1 21, and a spring 24 is fixedly installed in the circular hole of the sponge pad 2 22.
在上述实施例中,需要说明的是,弹簧一23与弹簧二24为金属减震弹簧,通过弹簧一23和弹簧二24缓冲汽车运动中产生的冲击力,以达到减弱振动保护盖板11、底座12及内部的无刷电机控制器3的效果。In the above embodiment, it should be noted that spring one 23 and spring two 24 are metal shock-absorbing springs, and spring one 23 and spring two 24 are used to buffer the impact force generated during the movement of the car, so as to achieve the effect of reducing the vibration of the protective cover 11, the base 12 and the brushless motor controller 3 inside.
实施例4Example 4
如图1-图3所示,一种无刷电机控制器缓冲防护装置,包括实施例3的全部内容,此外,所述避震缓冲装置包括外壳一25和外壳二26,所述外壳一25固定安装在海绵垫一21和海绵垫二22顶面,所述外壳二26固定安装在海绵垫一21和海绵垫二22底面,所述外壳二26顶面沿口处设置有环形凸起,所述外壳一25底面沿口处设置有环形凹槽,所述外壳二26的环形凸起能够插入外壳一25的环形凹槽中,所述外壳一25和外壳二26通过环形凸起与环形凹槽拼合安装在一起。As shown in Figures 1 to 3, a brushless motor controller buffer protection device includes all the contents of Example 3. In addition, the shock-absorbing buffer device includes a shell 25 and a shell 26. The shell 25 is fixedly installed on the top surfaces of sponge pads 1 21 and sponge pads 22, and the shell 2 26 is fixedly installed on the bottom surfaces of sponge pads 1 21 and sponge pads 22. The top edge of the shell 26 is provided with an annular protrusion, and the bottom edge of the shell 1 25 is provided with an annular groove. The annular protrusion of the shell 26 can be inserted into the annular groove of the shell 1 25, and the shell 1 25 and the shell 2 26 are installed together by splicing the annular protrusion with the annular groove.
在上述实施例中,需要说明的是,外壳一25和外壳二26均为金属外壳,通过外壳一25和外壳二26以达到保护内部避震结构的作用,外壳二26底面固定安装在电子油泵4上。In the above embodiment, it should be noted that both the housing 1 25 and the housing 2 26 are metal housings, and the housing 1 25 and the housing 2 26 are used to protect the internal shock-absorbing structure. The bottom surface of the housing 2 26 is fixedly mounted on the electronic oil pump 4.
实施例5Example 5
如图4和图5所示,一种无刷电机控制器缓冲防护装置,包括实施例1的全部内容,此外,所述盖板11及底座12两侧均设置有凸起,所述盖板11及底座12两侧的凸顶面均设置有贯穿盖板11及底座12的圆孔,所述盖板11上的圆孔内插入安装螺栓13,所述底座12的圆孔下侧设置有螺母14,所述螺栓13与螺母14螺纹连接,所述盖板11与底座12通过螺栓13与螺母14固定安装在一起。As shown in Figures 4 and 5, a brushless motor controller buffer protection device includes all the contents of Example 1. In addition, protrusions are provided on both sides of the cover plate 11 and the base 12, and the convex top surfaces on both sides of the cover plate 11 and the base 12 are provided with round holes penetrating the cover plate 11 and the base 12. Mounting bolts 13 are inserted into the round holes on the cover plate 11, and nuts 14 are provided on the lower side of the round holes of the base 12. The bolts 13 are threadedly connected with the nuts 14, and the cover plate 11 and the base 12 are fixedly installed together by the bolts 13 and the nuts 14.
在上述实施例中,需要说明的是,螺栓13与螺母14均为金属材质,通过螺栓13与螺母14以达到紧密连接盖板11与底座12的作用。In the above embodiment, it should be noted that the bolts 13 and the nuts 14 are both made of metal, and the bolts 13 and the nuts 14 are used to tightly connect the cover plate 11 and the base 12 .
本实用新型的使用过程如下:本领域技术人员将无刷电机控制器3插入安装在橡胶垫15内并固定在底座12中,盖上盖板11并拧紧螺栓13与螺母14,接着在盖板11与底座12表面贴合海绵垫一21与海绵垫二22并固定安装在外壳一25与外壳二26内,当汽车发动机启动时,海绵垫一21与海绵垫二22隔绝汽车发动机产生的绵密振动,避免弹簧一23与弹簧二24共振,当汽车运动时,弹簧一23和弹簧二24缓冲汽车运动中产生的冲击力,以达到减弱振动保护盖板11、底座12及内部的无刷电机控制器3的效果。The use process of the utility model is as follows: a person skilled in the art inserts the brushless motor controller 3 into the rubber pad 15 and fixes it in the base 12, covers the cover plate 11 and tightens the bolts 13 and the nuts 14, then fits the sponge pad 1 21 and the sponge pad 2 22 on the surface of the cover plate 11 and the base 12 and fixes them in the shell 1 25 and the shell 2 26. When the car engine is started, the sponge pad 1 21 and the sponge pad 2 22 isolate the dense vibration generated by the car engine and avoid the resonance of the spring 1 23 and the spring 2 24. When the car moves, the spring 1 23 and the spring 2 24 buffer the impact force generated by the car movement, so as to achieve the effect of reducing the vibration protection cover plate 11, the base 12 and the brushless motor controller 3 inside.
以上所述,仅是本实用新型的较佳实施例,任何熟悉本领域的技术人员均可能利用上述阐述的技术方案对本实用新型加以修改或将其修改为等同的技术方案。因此,依据本实用新型的技术方案所进行的任何简单修改或等同置换,尽属于本实用新型要求保护的范围。The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
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Denomination of utility model: A brushless motor controller buffer protection device Granted publication date: 20240514 Pledgee: Bank of Nanjing Co.,Ltd. Changzhou Branch Pledgor: Changzhou Aochu Electronic Technology Co.,Ltd. Registration number: Y2024980049164 |