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CN220886632U - Traction components and traction machines - Google Patents

Traction components and traction machines Download PDF

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Publication number
CN220886632U
CN220886632U CN202322539663.8U CN202322539663U CN220886632U CN 220886632 U CN220886632 U CN 220886632U CN 202322539663 U CN202322539663 U CN 202322539663U CN 220886632 U CN220886632 U CN 220886632U
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boss
traction
main shaft
clamping groove
bearing
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吴红兵
周剑勇
吴泽松
陈学通
廖竞
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Hitachi Elevator Motor (Guangzhou) Co Ltd
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Hitachi Elevator Motor (Guangzhou) Co Ltd
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Abstract

本实用新型公开了一种曳引组件及曳引机,属于电梯动力设备的技术领域,其中,包括制动部件、曳引轮以及主轴,曳引轮具有两条凸脊,凸脊沿曳引轮的周向延伸设置,且相邻的两条凸脊之间形成线槽;曳引轮的第一端和第二端分别具有第一卡槽和第二卡槽,制动部件的至少部分位于第一卡槽内,主轴至少部分位于第二卡槽内,曳引轮的第一端和第二端分别与制动部件和主轴卡接。曳引轮通过第一卡槽和第二卡槽分别与制动部件和主轴卡接,使制动部件、曳引轮以及主轴分段加工;在分段加工后,曳引组件组装简单,只需特殊加工处理曳引轮,在经过氮碳氧复合处理加工时,只需将曳引轮进行加工,主轴和制动部件无需特殊加工处理,提高加工效率,降低加工成本。

The utility model discloses a traction assembly and a traction machine, belonging to the technical field of elevator power equipment, wherein the traction assembly includes a brake component, a traction wheel and a main shaft, wherein the traction wheel has two convex ridges, the convex ridges are extended along the circumference of the traction wheel, and a line groove is formed between the two adjacent convex ridges; the first end and the second end of the traction wheel respectively have a first clamping groove and a second clamping groove, at least part of the brake component is located in the first clamping groove, and the main shaft is at least partly located in the second clamping groove, and the first end and the second end of the traction wheel are respectively clamped with the brake component and the main shaft. The traction wheel is respectively clamped with the brake component and the main shaft through the first clamping groove and the second clamping groove, so that the brake component, the traction wheel and the main shaft are processed in sections; after the section processing, the traction assembly is simple to assemble, and only the traction wheel needs to be specially processed. When the traction wheel is processed by nitrogen-carbon-oxygen composite treatment, only the traction wheel needs to be processed, and the main shaft and the brake component do not need to be specially processed, thereby improving the processing efficiency and reducing the processing cost.

Description

曳引组件及曳引机Traction components and traction machines

技术领域Technical Field

本实用新型属于电梯动力设备的技术领域,具体涉及一种曳引组件及曳引机。The utility model belongs to the technical field of elevator power equipment, and in particular relates to a traction component and a traction machine.

背景技术Background technique

曳引机是电梯的核心驱动部件,被称为电梯的“心脏”,作为电梯的动力源,其振动、噪音性能直接影响用户的电梯乘座感受。随着市场竞争越来越激烈,电梯性能在舒适性、节能、环保、高速高效等方面指标需求更加完美。近年来,采用钢带式作为最新一代曳引机,相比传统钢丝绳曳引机,钢带式具有诸多优点,而与钢带配合的曳引轮轴为核心零部,其制作工艺及成本直接影响钢带机的质量与成本。The traction machine is the core driving component of the elevator and is called the "heart" of the elevator. As the power source of the elevator, its vibration and noise performance directly affect the user's elevator riding experience. As market competition becomes increasingly fierce, the performance indicators of elevators in terms of comfort, energy saving, environmental protection, high speed and high efficiency are required to be more perfect. In recent years, the steel belt type has been used as the latest generation of traction machines. Compared with traditional wire rope traction machines, the steel belt type has many advantages. The traction sheave shaft that matches the steel belt is the core component, and its manufacturing process and cost directly affect the quality and cost of the steel belt machine.

现有的钢带式曳引轮轴,一般采用一体式结构,但一体式曳引轮轴具有以下缺点:整体切削量多,需要对曳引轮的表面进行处理,生产效率低,加工精度低;而且,制动段的制动盘与主轴采用过盈+键连接,比较难以装配。The existing steel belt traction sheave shaft generally adopts an integrated structure, but the integrated traction sheave shaft has the following disadvantages: the overall cutting amount is large, the surface of the traction sheave needs to be processed, the production efficiency is low, and the processing accuracy is low; moreover, the brake disc of the brake section is connected to the main shaft by interference fit + key, which is difficult to assemble.

发明内容Summary of the invention

本实用新型的目的在于提供一种曳引组件及曳引机,实现了减小原料的浪费,提高生产效率,提高加工精度,简化装配。The utility model aims to provide a traction assembly and a traction machine, which can reduce the waste of raw materials, improve production efficiency, increase processing accuracy and simplify assembly.

经研究发现,一体式整体切削加工,在采用氮碳氧复合处理加工时,需要对曳引轮轴进行长时间加热,需要消化大量热能,并且整个轮轴占用热处理设备较大的空间,导致生产效率下降,成本升高;由于细长结构使得热处理前后尺寸变化,对精度较高部位需要二次加工,也会带来成本上升。采用镀硬铬工艺加工时,在非功能要求更换表面也会镀上硬铬,浪费镀铬电解液,造成成本上升,由于细长结构和整体面积大,在电解过程中工件表面形成点位差,易造成镀层厚薄不均,影响工件尺寸及寿命。Research has found that when one-piece integral cutting is processed using nitrogen-carbon-oxygen composite treatment, the traction wheel shaft needs to be heated for a long time, which requires a large amount of heat energy, and the entire wheel shaft occupies a large space in the heat treatment equipment, resulting in reduced production efficiency and increased costs. Due to the slender structure, the dimensions before and after heat treatment change, and the parts with higher precision need secondary processing, which will also lead to increased costs. When using hard chrome plating technology, hard chrome will also be plated on the surface that is not required for functional replacement, wasting chrome plating electrolyte and causing cost increases. Due to the slender structure and large overall area, point differences are formed on the surface of the workpiece during the electrolysis process, which can easily cause uneven thickness of the coating, affecting the size and life of the workpiece.

其技术方案如下:The technical solution is as follows:

一种曳引组件,包括制动部件、曳引轮以及主轴,所述曳引轮的外壁上至少具有两条凸脊,所述凸脊沿所述曳引轮的周向延伸设置,且相邻的两条所述凸脊之间形成线槽;A traction assembly comprises a brake component, a traction wheel and a main shaft, wherein the outer wall of the traction wheel has at least two ridges, the ridges are extended along the circumference of the traction wheel, and a wire groove is formed between two adjacent ridges;

其中,所述曳引轮的第一端和第二端分别具有第一卡槽和第二卡槽,所述制动部件的至少部分位于第一卡槽内,所述主轴至少部分位于所述第二卡槽内,所述曳引轮的第一端和第二端分别与所述制动部件和所述主轴卡接。The first end and the second end of the traction wheel respectively have a first slot and a second slot, at least part of the braking component is located in the first slot, and at least part of the main shaft is located in the second slot, and the first end and the second end of the traction wheel are respectively engaged with the braking component and the main shaft.

在其中一实施例中,所述制动部件具有第一凸台,所述曳引轮具有轮体、第二凸台和第三凸台,所述主轴具有第四凸台;In one embodiment, the braking component has a first boss, the traction wheel has a wheel body, a second boss and a third boss, and the main shaft has a fourth boss;

所述第二凸台、轮体以及第三凸台依次连接,所述第二凸台内形成所述第一卡槽,所述第三凸台内形成所述第二卡槽,所述第一凸台的至少部分位于所述第一卡槽内,并用于与所述第二凸台抵接;所述第四凸台的至少部分位于所述第二卡槽内,并用于与所述第三凸台抵接。The second boss, the wheel body and the third boss are connected in sequence, the first slot is formed in the second boss, the second slot is formed in the third boss, at least part of the first boss is located in the first slot and is used to abut against the second boss; at least part of the fourth boss is located in the second slot and is used to abut against the third boss.

在其中一实施例中,所述第一卡槽或第二卡槽包括第一凹槽和第二凹槽,所述第一凹槽与所述第二凹槽联通,所述第一凸台或所述第四凸台位于所述第一凹槽内,所述制动部件还具有第一连接轴,所述主轴还具有第二连接轴,所述第一连接轴或所述第二连接轴的至少部分位于所述第二凹槽内。In one embodiment, the first card slot or the second card slot includes a first groove and a second groove, the first groove is connected to the second groove, the first boss or the fourth boss is located in the first groove, the braking component also has a first connecting shaft, and the main shaft also has a second connecting shaft, and at least a portion of the first connecting shaft or the second connecting shaft is located in the second groove.

在其中一实施例中,所述第一凸台或所述第四凸台呈锥体状,所述制动部件还具有制动主体,所述第一凸台的最大端与所述制动主体连接,所述第一凸台的最小端朝向所述第一卡槽;所述主轴还具有轴体,所述第四凸台的最大端与所述轴体连接,所述第四凸台的最小端朝向所述第二卡槽。In one embodiment, the first boss or the fourth boss is conical, and the brake component also has a brake body, the largest end of the first boss is connected to the brake body, and the smallest end of the first boss faces the first slot; the main shaft also has an axis body, the largest end of the fourth boss is connected to the axis body, and the smallest end of the fourth boss faces the second slot.

在其中一实施例中,所述第三凸台或第二凸台的周向上具有限位槽,所述第四凸台或第一凸台上具有限位块,所述限位块与所述限位槽卡接。In one embodiment, the third boss or the second boss has a limiting groove on its circumference, and the fourth boss or the first boss has a limiting block, and the limiting block is engaged with the limiting groove.

在其中一实施例中,所述第二凸台、轮体、第三凸台以及凸脊为一体式结构,且所述凸脊位于所述轮体的外壁上。In one embodiment, the second boss, the wheel body, the third boss and the ridge are an integrated structure, and the ridge is located on the outer wall of the wheel body.

在其中一实施例中,所述制动部件具有第一销孔,所述主轴具有第二销孔,所述曳引轮的第一端和第二端均具有固定销,所述固定销至少部分位于所述第一销孔或所述第二销孔内,所述曳引轮的第一端和第二端分别通过固定销与所述制动部件和所述主轴卡接。In one embodiment, the braking component has a first pin hole, the main shaft has a second pin hole, the first end and the second end of the traction wheel both have a fixing pin, the fixing pin is at least partially located in the first pin hole or the second pin hole, and the first end and the second end of the traction wheel are respectively clamped to the braking component and the main shaft through the fixing pin.

在其中一实施例中,所述制动部件或所述主轴至少部分采用铸铁制成,所述曳引轮至少部分采用合金钢制成。In one embodiment, the brake component or the main shaft is at least partially made of cast iron, and the traction wheel is at least partially made of alloy steel.

本实用新型还提出一种曳引机,包括第一座体、第二座体、连接梁以及如上述所述的曳引组件,所述第一座体与所述第二座体相对设置,且所述第一座体通过所述连接梁与所述第二座体连接;所述曳引组件的制动部件安装于所述第一座体上,所述曳引组件的主轴安装于所述第二座体上,所述曳引轮位于所述连接梁的下方。The utility model also proposes a traction machine, comprising a first seat body, a second seat body, a connecting beam and the traction assembly as described above, wherein the first seat body and the second seat body are arranged opposite to each other, and the first seat body is connected to the second seat body through the connecting beam; the braking component of the traction assembly is installed on the first seat body, the main shaft of the traction assembly is installed on the second seat body, and the traction wheel is located below the connecting beam.

在其中一实施例中,所述第一座体具有第一轴承座和第一轴承,所述第一轴承安装于所述第一轴承座内;所述第二座体具有第二轴承座和第二轴承,所述第二轴承安装于所述第二轴承座内;所述第一轴承套接于所述曳引轮的第一端,所述第二轴承套接于所述曳引轮的第二端。In one embodiment, the first seat body has a first bearing seat and a first bearing, and the first bearing is installed in the first bearing seat; the second seat body has a second bearing seat and a second bearing, and the second bearing is installed in the second bearing seat; the first bearing is sleeved on the first end of the traction wheel, and the second bearing is sleeved on the second end of the traction wheel.

本实用新型所提供的技术方案具有以下的优点及效果:The technical solution provided by the utility model has the following advantages and effects:

1、将制动部件的至少部分位于曳引轮的第一卡槽内,主轴的至少部分位于第二卡槽内,曳引轮通过第一卡槽和第二卡槽分别与制动部件和主轴卡接,使制动部件、曳引轮以及主轴分段加工;在分段加工后,曳引组件组装简单,只需特殊加工处理曳引轮,减小原材料的浪费;在经过氮碳氧复合处理加工时,只需将曳引轮进行加工,其加工部件较少,主轴和制动部件无需特殊加工处理,提高加工效率,降低加工成本;同时只需要在曳引轮进行镀硬铬处理,利用铬的特性提高曳引轮的硬度、耐磨、耐温和耐蚀等性能,减少镀铬电解液的浪费,加工结构整体体积减小,不易造成镀层厚薄不均的现象,避免影响工件尺寸及寿命;实现了减小原料的浪费,提高生产效率,提高加工精度,简化装配。1. At least part of the brake component is located in the first clamping groove of the traction wheel, at least part of the main shaft is located in the second clamping groove, the traction wheel is clamped with the brake component and the main shaft through the first clamping groove and the second clamping groove respectively, so that the brake component, the traction wheel and the main shaft are processed in sections; after the section processing, the traction component is easy to assemble, and only the traction wheel needs to be specially processed, which reduces the waste of raw materials; when the traction wheel is processed by the nitrogen-carbon-oxygen composite treatment, only the traction wheel needs to be processed, and the processing parts are less, and the main shaft and the brake component do not need special processing, which improves the processing efficiency and reduces the processing cost; at the same time, only the traction wheel needs to be hard chrome plated, and the characteristics of chromium are used to improve the hardness, wear resistance, temperature resistance and corrosion resistance of the traction wheel, reduce the waste of chrome plating electrolyte, reduce the overall volume of the processing structure, and it is not easy to cause uneven thickness of the plating layer, so as to avoid affecting the size and life of the workpiece; the waste of raw materials is reduced, the production efficiency is improved, the processing accuracy is improved, and the assembly is simplified.

2、采用第一凸台与第二凸台卡接配合,第三凸台与第四凸台卡接配合,提高制动部件与曳引轮的连接稳定性,以及提高曳引轮与主轴的连接稳定性。2. The first boss and the second boss are engaged in a snap-fit manner, and the third boss and the fourth boss are engaged in a snap-fit manner, so as to improve the connection stability between the brake component and the traction wheel, and improve the connection stability between the traction wheel and the main shaft.

3、通过第一连接轴或第二连接轴的至少部分位于第二凹槽内,从而提高曳引轮分别与制动部件和主轴的搭接长度,进一步提高制动部件、曳引轮以及主轴之间的连接稳定性。3. At least part of the first connecting shaft or the second connecting shaft is located in the second groove, thereby increasing the overlap length between the traction wheel and the braking component and the main shaft, respectively, and further improving the connection stability between the braking component, the traction wheel and the main shaft.

4、第一凸台和第四凸台呈锥体状,第一凸台的最大端与制动主体连接,由于第一凸台在与第二凸台配合后,第一凸台的最大端恰好位于二者之间的连接处,从而提高第一凸台与第二凸台接触面积,提高其受力面,提高第一凸台与第二凸台的连接稳定性;同样,第四凸台与第三凸台配合后,第四凸台的最大端恰好位于二者之间的连接处,从而提高第四凸台与第三凸台接触面积,提高其受力面,提高第四凸台与第三凸台的连接稳定性。4. The first boss and the fourth boss are cone-shaped, and the largest end of the first boss is connected to the brake body. After the first boss cooperates with the second boss, the largest end of the first boss is located at the connection between the two, thereby increasing the contact area between the first boss and the second boss, increasing its force-bearing surface, and improving the connection stability between the first boss and the second boss; similarly, after the fourth boss cooperates with the third boss, the largest end of the fourth boss is located at the connection between the two, thereby increasing the contact area between the fourth boss and the third boss, increasing its force-bearing surface, and improving the connection stability between the fourth boss and the third boss.

5、采用限位块与限位槽卡接,用于限制第一凸台与第二凸台,使第一凸台与第二凸台在周向上同步旋转,提高制动部件与曳引轮的结构整体性;同时也用于限制第三凸台与第四凸台,使第三凸台与第四凸台在周向上同步旋转,提曳引轮与主轴的结构整体性。5. The limit block and the limit groove are clamped to limit the first boss and the second boss, so that the first boss and the second boss rotate synchronously in the circumferential direction, thereby improving the structural integrity of the brake component and the traction wheel; at the same time, it is also used to limit the third boss and the fourth boss, so that the third boss and the fourth boss rotate synchronously in the circumferential direction, thereby improving the structural integrity of the traction wheel and the main shaft.

6、此第二凸台、轮体、第三凸台以及凸脊为一体式结构,提高曳引轴的结构整体性。6. The second boss, the wheel body, the third boss and the ridge are an integrated structure, which improves the structural integrity of the traction shaft.

7、采用固定销与第一销孔或第二销孔配合,可以使曳引轮分别与制动部件和主轴卡接,从而通过固定销提高曳引轮分别与制动部件和主轴的连接稳定性;确保曳引轮、主轴以及制动部件在旋转使防止发生轴向窜动的现象,提高曳引组件的安全系数。7. By using a fixing pin in conjunction with the first pin hole or the second pin hole, the traction wheel can be respectively engaged with the brake component and the main shaft, thereby improving the connection stability of the traction wheel with the brake component and the main shaft through the fixing pin; ensuring that the traction wheel, the main shaft and the brake component are prevented from axial movement during rotation, thereby improving the safety factor of the traction assembly.

8、主轴和制动部件采用铸铁材料,相对原有方案,减少加工切削量和材料浪费,相对于整体加工的曳引轮轴,制动部件和主轴由价格高的合金材料更换为价格低的铸铁材料,表面不做耐磨硬化、防腐处理,降材料成本。而且,制动部件单独加工后减少过盈配合+键配合的装配难度,减少压板零件,整体降低成本。8. The main shaft and brake parts are made of cast iron, which reduces the amount of machining and material waste compared to the original solution. Compared with the overall processing of the traction wheel shaft, the brake parts and main shaft are replaced by low-priced cast iron materials instead of high-priced alloy materials, and the surface is not subjected to wear-resistant hardening and anti-corrosion treatment, which reduces material costs. Moreover, after the brake parts are processed separately, the assembly difficulty of interference fit + key fit is reduced, the pressure plate parts are reduced, and the overall cost is reduced.

9、将曳引组件应用于曳引机中,其分段连接的设计,降低曳引机的制造成本,而且,方便曳引机后续的组装。9. The traction assembly is applied to the traction machine. Its segmented connection design reduces the manufacturing cost of the traction machine and facilitates the subsequent assembly of the traction machine.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型一实施例中曳引组件的结构剖视图。FIG1 is a structural cross-sectional view of a traction assembly in one embodiment of the utility model.

图2是本实用新型一实施例中曳引组件的结构爆炸图。FIG. 2 is an exploded view of the structure of a traction assembly in one embodiment of the utility model.

图3是本实用新型又一实施例中曳引机的结构爆炸图。FIG3 is an exploded view of the structure of a traction machine in another embodiment of the present invention.

图4是本实用新型又一实施例中曳引机的结构示意图一。FIG. 4 is a structural schematic diagram 1 of a traction machine in another embodiment of the present utility model.

图5是本实用新型又一实施例中曳引机的结构示意图一。FIG. 5 is a structural schematic diagram 1 of a traction machine in another embodiment of the present utility model.

附图标记说明:Description of reference numerals:

100、曳引组件;1、制动部件;11、制动主体;12、第一凸台;13、第一连接轴;14、第一销孔;2、曳引轮;21、第一卡槽;211、第一凹槽;212、第二凹槽;22、第二凸台;23、第三凸台;231、第二卡槽;24、凸脊;25、固定销;26、线槽;27、限位槽;28、轮体;3、主轴;31、第四凸台;32、轴体;33、第二连接轴;34、限位块;35、第二销孔;200、曳引机;41、第一座体;42、第二座体;43、第一轴承座;431、第一轴承;44、第二轴承座;441、第二轴承;45、垫片;46、连接梁。100, traction assembly; 1, brake component; 11, brake body; 12, first boss; 13, first connecting shaft; 14, first pin hole; 2, traction wheel; 21, first slot; 211, first groove; 212, second groove; 22, second boss; 23, third boss; 231, second slot; 24, ridge; 25, fixing pin; 26, wire groove; 27, limiting groove; 28, wheel body; 3, main shaft; 31, fourth boss; 32, shaft body; 33, second connecting shaft; 34, limiting block; 35, second pin hole; 200, traction machine; 41, first seat body; 42, second seat body; 43, first bearing seat; 431, first bearing; 44, second bearing seat; 441, second bearing; 45, gasket; 46, connecting beam.

具体实施方式Detailed ways

为了便于理解本实用新型,下面将参照说明书附图对本实用新型的具体实施例进行更详细的描述。In order to facilitate the understanding of the present invention, specific embodiments of the present invention will be described in more detail below with reference to the accompanying drawings.

除非特别说明或另有定义,本文所使用的“第一、第二…”仅仅是用于对名称的区分,不代表具体的数量或顺序。Unless otherwise specified or defined, the "first, second..." used in this article is merely used to distinguish names and does not represent a specific quantity or order.

除非特别说明或另有定义,本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless specifically stated or defined otherwise, the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

需要说明的是,本文中“固定于”、“连接于”,可以是直接固定或连接于一个元件,也可以是间接固定或连接于一个元件。It should be noted that, in this document, “fixed to” or “connected to” may mean directly fixing or connecting to an element, or indirectly fixing or connecting to an element.

经研究发现,一体式整体切削加工,在采用氮碳氧复合处理加工时,需要对曳引轮轴进行长时间加热,需要消化大量热能,并且整个轮轴占用热处理设备较大的空间,导致生产效率下降,成本升高;由于细长结构使得热处理前后尺寸变化,对精度较高部位需要二次加工,也会带来成本上升。采用镀硬铬工艺加工时,在非功能要求更换表面也会镀上硬铬,浪费镀铬电解液,造成成本上升,由于细长结构和整体面积大,在电解过程中工件表面形成点位差,易造成镀层厚薄不均,影响工件尺寸及寿命。Research has found that when one-piece integral cutting is processed using nitrogen-carbon-oxygen composite treatment, the traction wheel shaft needs to be heated for a long time, which requires a large amount of heat energy, and the entire wheel shaft occupies a large space in the heat treatment equipment, resulting in reduced production efficiency and increased costs. Due to the slender structure, the dimensions before and after heat treatment change, and the parts with higher precision need secondary processing, which will also lead to increased costs. When using hard chrome plating technology, hard chrome will also be plated on the surface that is not required for functional replacement, wasting chrome plating electrolyte and causing cost increases. Due to the slender structure and large overall area, point differences are formed on the surface of the workpiece during the electrolysis process, which can easily cause uneven thickness of the coating, affecting the size and life of the workpiece.

为了解决上述技术问题;如图1至图3所示,一种曳引组件100,包括制动部件1、曳引轮2以及主轴3,曳引轮2的外壁上至少具有两条凸脊24,凸脊24沿曳引轮2的周向延伸设置,且相邻的两条凸脊24之间形成线槽26;其中,曳引轮2的第一端和第二端分别具有第一卡槽21和第二卡槽231,制动部件1的至少部分位于第一卡槽21内,主轴3至少部分位于第二卡槽231内,曳引轮2的第一端和第二端分别与制动部件1和主轴3卡接。将制动部件1的至少部分位于曳引轮2的第一卡槽21内,主轴3的至少部分位于第二卡槽231内,曳引轮2通过第一卡槽21和第二卡槽231分别与制动部件1和主轴3卡接,使制动部件1、曳引轮2以及主轴3分段加工;在分段加工后,曳引组件100组装简单,只需特殊加工处理曳引轮2,无需额外处理主轴3和制动部件1,也无需对曳引组件100的整段进行切削,从而减小原材料的浪费;在经过氮碳氧复合处理加工时,只需将曳引轮2进行加工,其加工部件较少,主轴3和制动部件1无需特殊加工处理,提高加工效率,降低加工成本;同时只需要在曳引轮2进行镀硬铬处理,利用铬的特性提高曳引轮2的硬度、耐磨、耐温和耐蚀等性能,减少加工主轴3和制动部件1导致镀铬电解液的浪费,加工结构整体体积减小,不易造成镀层厚薄不均的现象,避免影响工件尺寸及寿命;实现了减小原料的浪费,提高生产效率,提高加工精度,简化装配。In order to solve the above technical problems; as shown in Figures 1 to 3, a traction assembly 100 includes a braking component 1, a traction wheel 2 and a main shaft 3, the outer wall of the traction wheel 2 has at least two ridges 24, the ridges 24 are extended along the circumference of the traction wheel 2, and a wire groove 26 is formed between the two adjacent ridges 24; wherein the first end and the second end of the traction wheel 2 respectively have a first clamping groove 21 and a second clamping groove 231, at least a part of the braking component 1 is located in the first clamping groove 21, the main shaft 3 is at least partially located in the second clamping groove 231, and the first end and the second end of the traction wheel 2 are respectively clamped with the braking component 1 and the main shaft 3. At least part of the brake component 1 is located in the first slot 21 of the traction wheel 2, and at least part of the main shaft 3 is located in the second slot 231. The traction wheel 2 is respectively connected with the brake component 1 and the main shaft 3 through the first slot 21 and the second slot 231, so that the brake component 1, the traction wheel 2 and the main shaft 3 are processed in sections. After the section processing, the traction component 100 is easy to assemble, and only the traction wheel 2 needs to be specially processed, and the main shaft 3 and the brake component 1 do not need to be additionally processed, and the entire section of the traction component 100 does not need to be cut, thereby reducing the waste of raw materials. After the nitrogen-carbon-oxygen composite processing When processing the traction wheel 2, only the traction wheel 2 needs to be processed, and the processing parts are relatively few. The main shaft 3 and the brake component 1 do not need special processing, which improves the processing efficiency and reduces the processing cost. At the same time, only the traction wheel 2 needs to be hard chrome plated, and the properties of chromium are used to improve the hardness, wear resistance, temperature resistance and corrosion resistance of the traction wheel 2, thereby reducing the waste of chrome plating electrolyte caused by processing the main shaft 3 and the brake component 1, reducing the overall volume of the processing structure, and not easily causing the phenomenon of uneven thickness of the coating, thereby avoiding affecting the size and life of the workpiece. It is achieved to reduce the waste of raw materials, improve production efficiency, improve processing accuracy, and simplify assembly.

如图1和图2所示,制动部件1具有第一凸台12,曳引轮2具有轮体28、第二凸台22和第三凸台23,主轴3具有第四凸台31;第二凸台22、轮体28以及第三凸台23依次连接,第二凸台22内形成第一卡槽21,第三凸台23内形成第二卡槽231,第一凸台12的至少部分位于第一卡槽21内,并用于与第二凸台22抵接;第四凸台31的至少部分位于第二卡槽231内,并用于与第三凸台23抵接。采用第一凸台12与第二凸台22卡接配合,第三凸台23与第四凸台31卡接配合,提高制动部件1与曳引轮2的连接稳定性,以及提高曳引轮2与主轴3的连接稳定性。在本实施例中,曳引轮2的整体外径尺寸接近,此曳引轮2的车削相对于一体式曳引轮轴减少了较多加工量,减少材料的浪费量,其加工长度缩短,降低了加工成本及材料成本,表面硬化处理时,减少能耗及耗材,减少表面处理设备占用空间,提高生效率,降低成本。As shown in Fig. 1 and Fig. 2, the brake component 1 has a first boss 12, the traction sheave 2 has a wheel body 28, a second boss 22 and a third boss 23, and the main shaft 3 has a fourth boss 31; the second boss 22, the wheel body 28 and the third boss 23 are connected in sequence, a first clamping groove 21 is formed in the second boss 22, a second clamping groove 231 is formed in the third boss 23, at least part of the first boss 12 is located in the first clamping groove 21, and is used to abut against the second boss 22; at least part of the fourth boss 31 is located in the second clamping groove 231, and is used to abut against the third boss 23. The first boss 12 is snap-fitted with the second boss 22, and the third boss 23 is snap-fitted with the fourth boss 31, so as to improve the connection stability between the brake component 1 and the traction sheave 2, and improve the connection stability between the traction sheave 2 and the main shaft 3. In this embodiment, the overall outer diameter of the traction wheel 2 is close. Compared with the integrated traction wheel shaft, the turning of this traction wheel 2 reduces a lot of processing volume and reduces the waste of materials. Its processing length is shortened, which reduces the processing cost and material cost. During the surface hardening treatment, energy consumption and consumables are reduced, the space occupied by the surface treatment equipment is reduced, the production efficiency is improved, and the cost is reduced.

如图1和图2所示,第一卡槽21或第二卡槽231包括第一凹槽211和第二凹槽212,第一凹槽211与第二凹槽212联通,第一凸台12或第四凸台31位于第一凹槽211内,制动部件1还具有第一连接轴13,主轴3还具有第二连接轴33,第一连接轴13或第二连接轴33的至少部分位于第二凹槽212内。通过第一连接轴13或第二连接轴33的至少部分位于第二凹槽212内,从而提高曳引轮2分别与制动部件1和主轴3的搭接长度,进一步提高制动部件1、曳引轮2以及主轴3之间的连接稳定性。As shown in Fig. 1 and Fig. 2, the first clamping groove 21 or the second clamping groove 231 includes a first groove 211 and a second groove 212, the first groove 211 is connected to the second groove 212, the first boss 12 or the fourth boss 31 is located in the first groove 211, the brake component 1 also has a first connecting shaft 13, the main shaft 3 also has a second connecting shaft 33, and at least part of the first connecting shaft 13 or the second connecting shaft 33 is located in the second groove 212. By at least part of the first connecting shaft 13 or the second connecting shaft 33 being located in the second groove 212, the overlap length of the traction wheel 2 with the brake component 1 and the main shaft 3 is increased, and the connection stability between the brake component 1, the traction wheel 2 and the main shaft 3 is further improved.

如图1和图2所示,第一凸台12或第四凸台31呈锥体状,制动部件1还具有制动主体11,第一凸台12的最大端与制动主体11连接,第一凸台12的最小端朝向第一卡槽21;此第一凸台12的形状与第一卡槽21的形状相配合,主轴3还具有轴体32,第四凸台31的最大端与轴体32连接,第四凸台31的最小端朝向第二卡槽231,第四凸台31的形状与第二卡槽231的形状相配合。第一凸台12和第四凸台31呈锥体状,第一凸台12的最大端与制动主体11连接,由于第一凸台12在与第二凸台22配合后,第一凸台12的最大端恰好位于二者之间的连接处,从而提高第一凸台12与第二凸台22接触面积,提高其受力面,提高第一凸台12与第二凸台22的连接稳定性。同样,第四凸台31与第三凸台23配合后,第四凸台31的最大端恰好位于二者之间的连接处,从而提高第四凸台31与第三凸台23接触面积,提高其受力面,提高第四凸台31与第三凸台23的连接稳定性。As shown in Fig. 1 and Fig. 2, the first boss 12 or the fourth boss 31 is in a cone shape, the brake component 1 also has a brake body 11, the largest end of the first boss 12 is connected to the brake body 11, and the smallest end of the first boss 12 faces the first slot 21; the shape of the first boss 12 matches the shape of the first slot 21, the main shaft 3 also has a shaft body 32, the largest end of the fourth boss 31 is connected to the shaft body 32, the smallest end of the fourth boss 31 faces the second slot 231, and the shape of the fourth boss 31 matches the shape of the second slot 231. The first boss 12 and the fourth boss 31 are in a cone shape, and the largest end of the first boss 12 is connected to the brake body 11. Since the largest end of the first boss 12 is located at the connection between the two after the first boss 12 is matched with the second boss 22, the contact area between the first boss 12 and the second boss 22 is increased, the force-bearing surface thereof is increased, and the connection stability between the first boss 12 and the second boss 22 is improved. Similarly, after the fourth boss 31 is matched with the third boss 23, the largest end of the fourth boss 31 is located exactly at the connection between the two, thereby increasing the contact area between the fourth boss 31 and the third boss 23, increasing its force-bearing surface, and improving the connection stability between the fourth boss 31 and the third boss 23.

如图2和图3所示,第三凸台23或第二凸台22的周向上具有限位槽27,第四凸台31或第一凸台12上具有限位块34,限位块34与限位槽27卡接。采用限位块34与限位槽27卡接,用于限制第一凸台12与第二凸台22,使第一凸台12与第二凸台22在周向上同步旋转,提高制动部件1与曳引轮2的结构整体性;同时也用于限制第三凸台23与第四凸台31,使第三凸台23与第四凸台31在周向上同步旋转,提曳引轮2与主轴3的结构整体性。As shown in Fig. 2 and Fig. 3, the third boss 23 or the second boss 22 has a limiting groove 27 in the circumferential direction, and the fourth boss 31 or the first boss 12 has a limiting block 34, and the limiting block 34 is engaged with the limiting groove 27. The limiting block 34 is engaged with the limiting groove 27 to limit the first boss 12 and the second boss 22, so that the first boss 12 and the second boss 22 rotate synchronously in the circumferential direction, thereby improving the structural integrity of the brake component 1 and the traction wheel 2; and it is also used to limit the third boss 23 and the fourth boss 31, so that the third boss 23 and the fourth boss 31 rotate synchronously in the circumferential direction, thereby improving the structural integrity of the traction wheel 2 and the main shaft 3.

如图2所示,第二凸台22、轮体28、第三凸台23以及凸脊24为一体式结构,且凸脊24位于轮体28的外壁上。此第二凸台22、轮体28、第三凸台23以及凸脊24为一体式结构,提高曳引轴2的结构整体性;而且,在加工线槽26时,在轮体28的外表面进行切削处理,从而使曳引轮2的外壁形成凸脊24。As shown in FIG2 , the second boss 22, the wheel body 28, the third boss 23 and the ridge 24 are an integrated structure, and the ridge 24 is located on the outer wall of the wheel body 28. The second boss 22, the wheel body 28, the third boss 23 and the ridge 24 are an integrated structure, which improves the structural integrity of the traction shaft 2; and when processing the wire groove 26, the outer surface of the wheel body 28 is cut, so that the outer wall of the traction sheave 2 forms the ridge 24.

如图2和图3所示,制动部件1具有第一销孔14,主轴3具有第二销孔35,曳引轮2的第一端和第二端均具有固定销25,固定销25至少部分位于第一销孔14或第二销孔35内,曳引轮2的第一端和第二端分别通过固定销25与制动部件1和主轴3卡接。采用固定销25与第一销孔14或第二销孔35配合,可以使曳引轮2分别与制动部件1和主轴3卡接,从而通过固定销25提高曳引轮2分别与制动部件1和主轴3的连接稳定性;确保曳引轮2、主轴3以及制动部件1在旋转使防止发生轴向窜动的现象,提高曳引组件100的安全系数。As shown in Fig. 2 and Fig. 3, the brake component 1 has a first pin hole 14, the main shaft 3 has a second pin hole 35, the first end and the second end of the traction wheel 2 both have a fixing pin 25, the fixing pin 25 is at least partially located in the first pin hole 14 or the second pin hole 35, and the first end and the second end of the traction wheel 2 are respectively engaged with the brake component 1 and the main shaft 3 through the fixing pin 25. By using the fixing pin 25 to cooperate with the first pin hole 14 or the second pin hole 35, the traction wheel 2 can be respectively engaged with the brake component 1 and the main shaft 3, thereby improving the connection stability of the traction wheel 2 with the brake component 1 and the main shaft 3 respectively through the fixing pin 25; ensuring that the traction wheel 2, the main shaft 3 and the brake component 1 are prevented from axial movement during rotation, thereby improving the safety factor of the traction assembly 100.

此外,制动部件1或主轴3至少部分采用铸铁制成,曳引轮2至少部分采用合金钢制成。主轴3和制动部件1采用铸铁材料,相对于一体式曳引轮轴,减少加工切削量和材料浪费,相对于整体加工的一体式曳引轮轴,制动部件1和主轴3由价格高的合金材料更换为价格低的铸铁材料,表面不做耐磨硬化、防腐处理,降材料成本。而且,制动部件1单独加工后减少过盈配合+键配合的装配难度,减少压板零件,整体降低成本。In addition, the brake component 1 or the main shaft 3 is at least partially made of cast iron, and the traction wheel 2 is at least partially made of alloy steel. The main shaft 3 and the brake component 1 are made of cast iron material, which reduces the amount of machining and material waste compared to the integrated traction wheel shaft. Compared with the integrated traction wheel shaft processed as a whole, the brake component 1 and the main shaft 3 are replaced by low-priced cast iron materials instead of high-priced alloy materials, and the surface is not subjected to wear-resistant hardening and anti-corrosion treatment, which reduces material costs. Moreover, after the brake component 1 is processed separately, the assembly difficulty of interference fit + key fit is reduced, the pressure plate parts are reduced, and the overall cost is reduced.

如图3至图5所示,本实用新型还提出一种曳引机200,包括第一座体41、第二座体42、连接梁46以及如上述的曳引组件100,第一座体41与第二座体42相对设置,且第一座体41通过连接梁46与第二座体42连接;曳引组件100的制动部件1安装于第一座体41上,曳引组件100的主轴3安装于第二座体42上,曳引轮2位于连接梁46的下方。将曳引组件100应用于曳引机200中,其分段连接的设计,降低曳引机200的制造成本,而且,便于曳引机200后续的组装。采用第一座体41和第二座体42支撑曳引组件100,提高曳引组件100作业的稳定性。As shown in Figures 3 to 5, the utility model also proposes a traction machine 200, including a first seat body 41, a second seat body 42, a connecting beam 46 and the traction assembly 100 as described above, wherein the first seat body 41 and the second seat body 42 are arranged opposite to each other, and the first seat body 41 is connected to the second seat body 42 through the connecting beam 46; the brake component 1 of the traction assembly 100 is installed on the first seat body 41, the main shaft 3 of the traction assembly 100 is installed on the second seat body 42, and the traction wheel 2 is located below the connecting beam 46. The traction assembly 100 is applied to the traction machine 200, and its segmented connection design reduces the manufacturing cost of the traction machine 200, and facilitates the subsequent assembly of the traction machine 200. The first seat body 41 and the second seat body 42 are used to support the traction assembly 100, thereby improving the stability of the operation of the traction assembly 100.

如图3至图5所示,第一座体41具有第一轴承座43和第一轴承431,第一轴承431安装于第一轴承座43内;第二座体42具有第二轴承座44和第二轴承441,第二轴承441安装于第二轴承座44内;第一轴承431套接于曳引轮2的第一端,第二轴承441套接于曳引轮2的第二端。采用第一轴承431和第二轴承441减少曳引组件100与第一座体41和第二座体42转动配合的摩擦阻力,使旋转更顺畅,减少能源消耗。轴承可以支撑曳引组件100,降低摩擦系数,保证回转精度。轴承在机械传动过程中起到固定和减小载荷摩擦系数的作用。旋转的“轴”和旋转支持部分都会发生摩擦,而轴承可以防止这种力而损坏,保持旋转的顺畅。As shown in FIGS. 3 to 5 , the first seat body 41 has a first bearing seat 43 and a first bearing 431, and the first bearing 431 is installed in the first bearing seat 43; the second seat body 42 has a second bearing seat 44 and a second bearing 441, and the second bearing 441 is installed in the second bearing seat 44; the first bearing 431 is sleeved on the first end of the traction wheel 2, and the second bearing 441 is sleeved on the second end of the traction wheel 2. The first bearing 431 and the second bearing 441 are used to reduce the friction resistance of the traction assembly 100 and the first seat body 41 and the second seat body 42 in rotation, so that the rotation is smoother and the energy consumption is reduced. The bearing can support the traction assembly 100, reduce the friction coefficient, and ensure the rotation accuracy. The bearing plays a role in fixing and reducing the load friction coefficient in the mechanical transmission process. The rotating "axis" and the rotating support part will have friction, and the bearing can prevent such force from being damaged and keep the rotation smooth.

在曳引机200中,由于轴承座或轴承的加工精度存在误差,第一轴承431或第二轴承441在第一轴承座43或第二轴承座44内可能会导致轴向偏移,从而影响曳引机200的正常运行。在第一轴承431或第二轴承441的一侧设置垫片45,限制第一轴承431和第二轴承441在轴承座内的移动,垫片45的作用填补轴承与轴承座之间的空隙,保持轴承的正确位置,确保曳引机200可以正常运转。垫片45可以增加曳引机200的稳定性和安全性。它们可以保持正确的位置,防止曳引机200因轴向偏移而产生异常震动或失衡。In the traction machine 200, due to the error in the machining accuracy of the bearing seat or the bearing, the first bearing 431 or the second bearing 441 may cause axial deviation in the first bearing seat 43 or the second bearing seat 44, thereby affecting the normal operation of the traction machine 200. A gasket 45 is set on one side of the first bearing 431 or the second bearing 441 to limit the movement of the first bearing 431 and the second bearing 441 in the bearing seat. The function of the gasket 45 is to fill the gap between the bearing and the bearing seat, maintain the correct position of the bearing, and ensure that the traction machine 200 can operate normally. The gasket 45 can increase the stability and safety of the traction machine 200. They can maintain the correct position and prevent the traction machine 200 from abnormal vibration or imbalance due to axial deviation.

以上实施例也并非是基于本实用新型的穷尽性列举,在此之外,还可以存在多个未列出的其他实施方式。在不违反本实用新型构思的基础上所作的任何替换与改进,均属本实用新型的保护范围。The above embodiments are not exhaustive enumerations based on the present invention, and there may be multiple other implementations not listed. Any replacement and improvement made without violating the concept of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. The traction assembly is characterized by comprising a braking component, a traction sheave and a main shaft, wherein at least two ridges are arranged on the outer wall of the traction sheave, the ridges extend along the circumferential direction of the traction sheave, and a wire slot is formed between two adjacent ridges;
The first end and the second end of the traction sheave are respectively provided with a first clamping groove and a second clamping groove, at least part of the braking component is located in the first clamping groove, at least part of the main shaft is located in the second clamping groove, and the first end and the second end of the traction sheave are respectively connected with the braking component and the main shaft in a clamping mode.
2. The traction assembly of claim 1, wherein the brake member has a first boss, the traction sheave has a wheel body, a second boss, and a third boss, and the main shaft has a fourth boss;
The second boss, the wheel body and the third boss are sequentially connected, the first clamping groove is formed in the second boss, the second clamping groove is formed in the third boss, and at least part of the first boss is positioned in the first clamping groove and is used for being abutted with the second boss; at least part of the fourth boss is positioned in the second clamping groove and is used for being abutted with the third boss.
3. The traction assembly of claim 2, wherein the first or second clamping groove includes a first groove and a second groove, the first groove in communication with the second groove, the first or fourth boss being located within the first groove, the brake member further having a first connecting shaft, the main shaft further having a second connecting shaft, at least a portion of the first or second connecting shaft being located within the second groove.
4. The traction assembly of claim 2, wherein the first boss or the fourth boss is tapered, the brake member further having a brake body, a maximum end of the first boss being connected to the brake body, a minimum end of the first boss being oriented toward the first clamping groove; the spindle is further provided with a spindle body, the maximum end of the fourth boss is connected with the spindle body, and the minimum end of the fourth boss faces the second clamping groove.
5. The traction assembly according to claim 2, wherein the third boss or the second boss has a limit groove in a circumferential direction, and the fourth boss or the first boss has a limit block thereon, and the limit block is engaged with the limit groove.
6. The traction assembly of claim 2, wherein the second boss, the wheel body, the third boss, and the ridge are an integral structure, and the ridge is located on an outer wall of the wheel body.
7. The traction assembly of any one of claims 2-6, wherein the brake member has a first pin bore, the main shaft has a second pin bore, the first and second ends of the traction sheave each have a securing pin, the securing pins are located at least partially within the first pin bore or the second pin bore, and the first and second ends of the traction sheave are engaged with the brake member and the main shaft, respectively, by the securing pins.
8. The hoisting assembly of any one of claims 2-6, wherein the brake member or the main shaft is at least partially made of cast iron and the traction sheave is at least partially made of alloy steel.
9. A traction machine, characterized by comprising a first base, a second base, a connecting beam and the traction assembly according to any one of claims 1 to 8, wherein the first base is arranged opposite to the second base, and the first base is connected with the second base through the connecting beam; the braking part of the traction assembly is arranged on the first seat body, the main shaft of the traction assembly is arranged on the second seat body, and the traction wheel is positioned below the connecting beam.
10. The hoisting machine of claim 9 wherein the first housing has a first bearing housing and a first bearing, the first bearing being mounted in the first bearing housing; the second seat body is provided with a second bearing and a second bearing, and the second bearing is arranged in the second bearing seat; the first bearing is sleeved at the first end of the traction sheave, and the second bearing is sleeved at the second end of the traction sheave.
CN202322539663.8U 2023-09-18 2023-09-18 Traction components and traction machines Active CN220886632U (en)

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Application Number Priority Date Filing Date Title
CN202322539663.8U CN220886632U (en) 2023-09-18 2023-09-18 Traction components and traction machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322539663.8U CN220886632U (en) 2023-09-18 2023-09-18 Traction components and traction machines

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CN220886632U true CN220886632U (en) 2024-05-03

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CN202322539663.8U Active CN220886632U (en) 2023-09-18 2023-09-18 Traction components and traction machines

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