CN220532827U - Steel bar return length setting mechanism and hoop bending machine - Google Patents
Steel bar return length setting mechanism and hoop bending machine Download PDFInfo
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- CN220532827U CN220532827U CN202321511993.XU CN202321511993U CN220532827U CN 220532827 U CN220532827 U CN 220532827U CN 202321511993 U CN202321511993 U CN 202321511993U CN 220532827 U CN220532827 U CN 220532827U
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Abstract
Description
技术领域Technical field
本实用新型涉及钢筋加工生产线技术领域,尤其涉及一种钢筋回送定尺机构和弯箍机。The utility model relates to the technical field of steel bar processing production lines, and in particular to a steel bar return and length-fixing mechanism and a hoop bending machine.
背景技术Background technique
弯箍机是对钢筋进行自动弯曲的钢筋自动加工设备,随着生产方式的多样化,市场对需要正向和反向两次折弯的钢筋需求量增加。现有的弯箍机虽然可生产此类钢筋,但原回送机构水平放置,并衔接在弯曲机构和剪切机构后面,造成加工设备整体长度太长,且每次切换为生产只进行正向弯曲的钢筋时,需手动操作将回送机构移开,设备空间和自动化程度有待提高。The hoop bending machine is an automatic steel bar processing equipment that automatically bends steel bars. With the diversification of production methods, the market demand for steel bars that require two forward and reverse bends has increased. Although the existing hoop bending machine can produce such steel bars, the original return mechanism is placed horizontally and connected behind the bending mechanism and shearing mechanism, resulting in the overall length of the processing equipment being too long, and only forward bending is performed each time it is switched to production. When removing steel bars, manual operation is required to remove the return mechanism, and the equipment space and automation level need to be improved.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢筋回送定尺机构和弯箍机,以解决钢筋回送机构和弯箍机的设备空间大和自动化程度低的问题。The purpose of this utility model is to provide a steel bar return fixed-length mechanism and a hoop bending machine to solve the problems of large equipment space and low degree of automation of the steel bar return mechanism and the hoop bending machine.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
钢筋回送定尺机构,包括:Reinforcement bar return-to-length mechanism, including:
水平回送组件,所述水平回送组件包括回送架,所述回送架竖直设置,所述回送架能够沿水平方向运动以靠近或远离钢筋;A horizontal return assembly, the horizontal return assembly includes a return frame, the return frame is arranged vertically, and the return frame can move in the horizontal direction to approach or move away from the steel bars;
钢筋传动组件,所述钢筋传动组件包括设置在所述回送架上的上压组件和下传动组件,所述上压组件能够沿竖直方向上下滑动以将所述钢筋压紧在所述下传动组件上,所述下传动组件转动连接于所述回送架,所述下传动组件能够带动所述钢筋沿所述钢筋的轴向方向往复运动;Steel bar transmission assembly, the steel bar transmission assembly includes an upper pressure assembly and a lower transmission assembly provided on the return frame. The upper pressure assembly can slide up and down in the vertical direction to compress the steel bars on the lower transmission assembly. On the assembly, the lower transmission assembly is rotatably connected to the return frame, and the lower transmission assembly can drive the steel bar to reciprocate along the axial direction of the steel bar;
定尺组件,所述定尺组件设于所述回送架上,所述定尺组件能够对所述钢筋的往复运动的距离进行限位和定尺。A fixed-length component is provided on the return frame, and the fixed-length component can limit and determine the distance of the reciprocating motion of the steel bar.
可选地,所述水平回送组件还包括:Optionally, the horizontal loopback component also includes:
支撑底座,所述支撑底座上设置两条相互平行的导轴,所述回送架滑动连接在所述导轴上;A support base, two mutually parallel guide shafts are provided on the support base, and the return frame is slidingly connected to the guide shafts;
第一水平驱动机构,所述第一水平驱动机构安装在所述支撑底座上,所述第一水平驱动机构的输出端连接所述回送架以驱动所述回送架滑动。The first horizontal driving mechanism is installed on the support base, and the output end of the first horizontal driving mechanism is connected to the return frame to drive the return frame to slide.
可选地,所述上压组件包括:Optionally, the upper pressure component includes:
上压轮,所述上压轮转动连接于滑动轴,所述滑动轴滑动连接于所述回送架,所述滑动轴的滑动方向为竖直方向;Upper pressure wheel, the upper pressure wheel is rotatably connected to the sliding shaft, the sliding shaft is slidingly connected to the return frame, and the sliding direction of the sliding shaft is the vertical direction;
第一竖直驱动机构,所述第一竖直驱动机构安装在所述回送架上,所述第一竖直驱动机构的输出端连接所述滑动轴以驱动所述滑动轴的滑动。A first vertical driving mechanism is installed on the return frame, and the output end of the first vertical driving mechanism is connected to the sliding shaft to drive the sliding shaft of the sliding shaft.
可选地,所述上压组件还包括滑块,所述滑块设于所述滑动轴上背离所述上压轮的一端,所述回送架上设有滑槽,所述滑块滑动连接于所述滑槽内。Optionally, the upper pressing assembly further includes a slider, which is disposed on an end of the sliding shaft away from the upper pressing wheel. The return frame is provided with a chute, and the slider is slidably connected. in the chute.
可选地,所述下传动组件包括:Optionally, the lower transmission assembly includes:
传动轮,所述传动轮通过传动轴转动连接在所述回送架上并位于所述上压轮的正下方,所述传动轴上还设有齿轮,所述齿轮、所述传动轴和所述传动轮能够同步转动;A transmission wheel, which is rotatably connected to the return frame through a transmission shaft and is located directly below the upper pressure wheel. A gear is also provided on the transmission shaft. The gear, the transmission shaft and the The transmission wheels can rotate synchronously;
第二竖直驱动机构,所述第二竖直驱动机构设置在所述回送架上,所述第二竖直驱动机构的输出端设有齿条,所述齿条与所述齿轮啮合传动连接,所述第二竖直驱动机构带动所述齿条升降以带动所述齿轮转动,进而带动所述传动轮转动,当所述钢筋夹持于所述上压轮和所述传动轮之间时,所述传动轮能够带动所述钢筋的往复运动。The second vertical driving mechanism is arranged on the return frame. The output end of the second vertical driving mechanism is provided with a rack, and the rack is meshed and transmission connected with the gear. , the second vertical driving mechanism drives the rack up and down to drive the gear to rotate, and then drives the transmission wheel to rotate, when the steel bar is clamped between the upper pressure wheel and the transmission wheel , the transmission wheel can drive the reciprocating motion of the steel bar.
可选地,所述下传动组件还包括导向块,所述导向块设有导向孔,所述导向块设在所述回送架上并位于所述齿条的下方,所述齿条的底端滑动设于所述导向块的导向孔内。Optionally, the lower transmission assembly further includes a guide block, the guide block is provided with a guide hole, the guide block is provided on the return frame and is located below the rack, and the bottom end of the rack The slide is arranged in the guide hole of the guide block.
可选地,所述定尺组件包括:Optionally, the sizing component includes:
调整板,所述调整板转动连接于所述回送架并位于所述齿条的上方,所述调整板上设有第一限位件和第二限位件;当所述调整板位于第一转动位时,所述第一限位件位于所述齿条的正上方,当所述调整板位于第二转动位时,所述第二限位件位于所述齿条的正上方,所述第一限位件和所述第二限位件朝向所述齿条的一端具有高度差;Adjustment plate, the adjustment plate is rotatably connected to the return frame and is located above the rack. The adjustment plate is provided with a first limiter and a second limiter; when the adjustment plate is located at the first When the adjustment plate is in the second rotation position, the first limiter is located directly above the rack. When the adjustment plate is in the second rotation position, the second limiter is located directly above the rack. There is a height difference between the first limiting member and the second limiting member toward one end of the rack;
第二水平驱动机构,所述第二水平驱动机构转动安装于所述回送架,所述第二水平驱动机构的输出端与所述调整板铰接以驱动所述调整板转动;a second horizontal driving mechanism, the second horizontal driving mechanism is rotatably mounted on the return frame, and the output end of the second horizontal driving mechanism is hinged with the adjusting plate to drive the adjusting plate to rotate;
第三限位件,所述第三限位件连接于所述回送架,所述齿条下降时能够止抵于所述第三限位件以限位。The third limiting member is connected to the return frame, and when the rack is lowered, it can stop against the third limiting member to limit the position.
可选地,所述齿条的顶端设有减震垫,所述减震垫设有三个减震位,三个所述减震位分别对应所述第一限位件、第二限位件和第三限位件。Optionally, a shock absorbing pad is provided at the top of the rack, and the shock absorbing pad is provided with three shock absorbing positions, and the three shock absorbing positions correspond to the first limiting member and the second limiting member respectively. and the third limiting piece.
可选地,所述第一限位件和所述第二限位件在所述调整板上的限位高度可调,所述第三限位件在所述回送架上的限位高度可调。Optionally, the limiting height of the first limiting member and the second limiting member on the adjustment plate is adjustable, and the limiting height of the third limiting member on the return frame is adjustable. tune.
本实用新型提供一种弯箍机,包括所述的钢筋回送定尺机构。The utility model provides a hoop bending machine, which includes the steel bar return and length-fixing mechanism.
本实用新型的有益效果:Beneficial effects of this utility model:
本实用新型的钢筋回送定尺机构,通过设置钢筋传动组件,钢筋传动组件包括上压组件和下传动组件,当水平回送组件的回送架带动钢筋传动组件靠近钢筋时,钢筋传动组件的上压组件向下滑动并能够将钢筋夹持在下传动组件上,通过下传动组件的传动运动以驱动钢筋沿其轴向方向进行往复运动,便于实现对钢筋尾部进行的两次自动回送反向弯折;通过设置定尺组件,对钢筋的往复运动的距离进行限位和定尺,避免过度运动,实现对钢筋尾部的两次弯折长度和位置的自动控制;当水平回送组件远离钢筋运动时实现成品钢筋的落料,不影响生产只单一正向弯折加工的钢筋,利于提高钢筋生产效率;钢筋传动组件和定尺组件均设置在回送架上,大大优化了现有弯箍机生产线的设备空间,提高了钢筋正反向弯折的自动化程度。The steel bar return and length-fixing mechanism of the present utility model is provided with a steel bar transmission component. The steel bar transmission component includes an upper pressure component and a lower transmission component. When the return frame of the horizontal return component drives the steel bar transmission component to approach the steel bar, the upper pressure component of the steel bar transmission component It slides downward and can clamp the steel bar on the lower transmission assembly. The transmission movement of the lower transmission assembly drives the steel bar to reciprocate along its axial direction, which facilitates two automatic return and reverse bending of the rear end of the steel bar; through Set up a fixed-length component to limit and determine the reciprocating distance of the steel bar to avoid excessive movement and realize automatic control of the length and position of the two bends at the tail of the steel bar; when the horizontal return component moves away from the steel bar, the finished steel bar is realized The blanking does not affect the production of steel bars with only a single forward bending process, which is conducive to improving the production efficiency of steel bars; the steel bar transmission assembly and the fixed-length assembly are set on the return frame, which greatly optimizes the equipment space of the existing hoop bending machine production line. The degree of automation of forward and reverse bending of steel bars is improved.
本实用新型的弯箍机,包括本实用新型提供的钢筋回送定尺机构,实现钢筋正反向弯折的回送和定尺控制,大大优化了现有弯箍机生产线的设备空间,结构紧凑,提高了钢筋正反向弯折的自动化程度和利于钢筋弯箍效率的提高。The hoop bending machine of this utility model includes a steel bar return and length-fixing mechanism provided by the utility model, which realizes the return and length-fixing control of forward and reverse bending of steel bars, greatly optimizing the equipment space of the existing hoop bending machine production line, and has a compact structure. It improves the degree of automation of forward and reverse bending of steel bars and improves the efficiency of steel bar bending hoops.
附图说明Description of drawings
图1是本实用新型的钢筋回送定尺机构的主视图;Figure 1 is a front view of the steel bar return and length-fixing mechanism of the present utility model;
图2是本实用新型的钢筋回送定尺机构的右侧视图;Figure 2 is a right side view of the steel bar return and length-fixing mechanism of the present utility model;
图3是本实用新型的钢筋回送定尺机构的左侧视图;Figure 3 is a left side view of the steel bar return and length-fixing mechanism of the present utility model;
图4是本实用新型的钢筋回送定尺机构的俯视图;Figure 4 is a top view of the steel bar return and length-fixing mechanism of the present invention;
图5是本实用新型的钢筋回送定尺机构中减震垫的结构示意图。Figure 5 is a schematic structural diagram of the shock-absorbing pad in the steel bar return and length-fixing mechanism of the present invention.
图中:In the picture:
1、水平回送组件;11、回送架;111、滑槽;12、支撑底座;13、第一水平驱动机构;14、导轴;15、导套;1. Horizontal return component; 11. Return frame; 111. Chute; 12. Support base; 13. First horizontal driving mechanism; 14. Guide shaft; 15. Guide bush;
2、钢筋传动组件;21、上压组件;211、上压轮;212、第一竖直驱动机构;213、滑动轴;214、滑块;215、压块;22、下传动组件;221、传动轮;222、第二竖直驱动机构;223、传动轴;224、齿轮;225、齿条;226、导向块;227、减震垫;2271、第一减震位;2272、第二减震位;2273、第三减震位;2. Steel transmission assembly; 21. Upper pressure assembly; 211. Upper pressure wheel; 212. First vertical driving mechanism; 213. Sliding shaft; 214. Slider; 215. Pressure block; 22. Lower transmission assembly; 221. Transmission wheel; 222, second vertical drive mechanism; 223, transmission shaft; 224, gear; 225, rack; 226, guide block; 227, shock absorber; 2271, first shock absorber position; 2272, second shock absorber Earthquake position; 2273, third shock absorption position;
3、定尺组件;31、调整板;311、尼龙套;312、第一销轴;32、第二水平驱动机构;321、支架;322、第二销轴;33、第三限位件;34、第一限位件;35、第二限位件。3. Fixed-length component; 31. Adjustment plate; 311. Nylon sleeve; 312. First pin; 32. Second horizontal driving mechanism; 321. Bracket; 322. Second pin; 33. Third limiter; 34. The first limiting member; 35. The second limiting member.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. It can be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for convenience of description, only some but not all structures related to the present utility model are shown in the drawings.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise explicitly stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or a detachable connection. Integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stipulated and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include the first and second features being in direct contact with each other. Features are not in direct contact but through other features between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "left", "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplified operation. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and have no special meaning.
本实用新型提供钢筋回送定尺机构,包括水平回送组件1、钢筋传动组件2和定尺组件3,水平回送组件1包括回送架11,回送架11竖直设置,回送架11能够沿第一水平方向运动以靠近或远离钢筋;钢筋传动组件2包括设置在回送架11上的上压组件21和下传动组件22,上压组件21能够上下滑动以将钢筋压紧在下传动组件22上,下传动组件22转动连接于回送架11,下传动组件22能够带动钢筋沿钢筋的轴向方向往复运动;定尺组件3设于回送架11上,定尺组件3能够对钢筋的往复运动的距离进行限位和定尺。The utility model provides a steel bar return and fixed-length mechanism, which includes a horizontal return component 1, a steel bar transmission component 2 and a fixed-length component 3. The horizontal return component 1 includes a return frame 11. The return frame 11 is arranged vertically, and the return frame 11 can move along the first horizontal direction. directional movement to move closer to or away from the steel bars; the steel bar transmission assembly 2 includes an upper pressure assembly 21 and a lower transmission assembly 22 arranged on the return frame 11. The upper pressure assembly 21 can slide up and down to compress the steel bars on the lower transmission assembly 22, and the lower transmission assembly 22 The component 22 is rotatably connected to the return frame 11, and the lower transmission assembly 22 can drive the steel bar to reciprocate along the axial direction of the steel bar; the fixed-length component 3 is provided on the return frame 11, and the fixed-length component 3 can limit the distance of the reciprocating movement of the steel bar. position and length.
本实用新型的钢筋回送定尺机构,用于弯箍机设备中对钢筋进行正向弯折后反向回送进行反向弯折,实现反向弯折的回收和定尺弯折。通过设置钢筋传动组件2,钢筋传动组件2包括上压组件21和下传动组件22,当水平回送组件1的回送架11带动钢筋传动组件2靠近钢筋时,钢筋传动组件2的上压组件21向下滑动并能够将钢筋夹持在下传动组件22上,即钢筋夹设并压紧固定在上压组件21和下传动组件22之间;通过下传动组件22的传动运动以驱动钢筋沿其轴向方向进行往复运动,便于实现对正向弯折后的钢筋的尾部进行两次反向自动回送弯折;通过设置定尺组件3,通过下传动组件22实现对钢筋的往复运动(Y向运动)的距离进行限位和定尺,避免钢筋和下传动组件22的过度运动,实现对钢筋尾部的两次弯折长度和位置的自动控制;当水平回送组件1远离钢筋运动时,实现成品钢筋的落料,不影响生产只单一正向弯折加工的钢筋,利于提高钢筋生产效率;钢筋传动组件2和定尺组件3均设置在回送架11上,能够随回送架11进行第一水平方向(图1中的X方向)的移动,大大优化了现有弯箍机生产线的设备空间,与现有技术中需要人工操作钢筋的正反向弯折位置相比,本实用新型提高了钢筋正反向弯折的自动化程度。The utility model's steel bar return and fixed-length mechanism is used in the hoop bending machine equipment to bend the steel bar in the forward direction and then return it in the reverse direction for reverse bending, thereby realizing the recovery of reverse bending and fixed-length bending. By arranging the steel bar transmission assembly 2, the steel bar transmission assembly 2 includes an upper pressing assembly 21 and a lower transmission assembly 22. When the return frame 11 of the horizontal return assembly 1 drives the steel bar transmission assembly 2 close to the steel bar, the upper pressing assembly 21 of the steel bar transmission assembly 2 moves toward the steel bar. Slide downward and be able to clamp the steel bar on the lower transmission assembly 22, that is, the steel bar is clamped and pressed and fixed between the upper pressing assembly 21 and the lower transmission assembly 22; the transmission movement of the lower transmission assembly 22 drives the steel bar along its axial direction The reciprocating movement in the direction is convenient for realizing two reverse automatic return bending of the tail of the forwardly bent steel bar; by setting the fixed length component 3, the reciprocating movement (Y-direction movement) of the steel bar is realized through the lower transmission component 22 The distance is limited and fixed to avoid excessive movement of the steel bar and the lower transmission assembly 22, and automatic control of the length and position of the two bends of the steel bar tail is realized; when the horizontal return component 1 moves away from the steel bar, the finished steel bar is realized Blanking does not affect the production of steel bars with only a single forward bending process, which is conducive to improving the steel bar production efficiency; the steel bar transmission assembly 2 and the fixed-length assembly 3 are both arranged on the return frame 11, and can carry out the first horizontal direction ( (in the The degree of automation of bending.
可选地,水平回送组件1还包括支撑底座12和第一水平驱动机构13,支撑底座12上设置两条相互平行的导轴14,回送架11滑动连接在导轴14上;第一水平驱动机构13安装在支撑底座12上,第一水平驱动机构13的输出端连接回送架11以驱动回送架11滑动。Optionally, the horizontal return assembly 1 also includes a support base 12 and a first horizontal drive mechanism 13. Two mutually parallel guide shafts 14 are provided on the support base 12, and the return frame 11 is slidingly connected to the guide shafts 14; the first horizontal drive The mechanism 13 is installed on the support base 12, and the output end of the first horizontal driving mechanism 13 is connected to the return frame 11 to drive the return frame 11 to slide.
如图1和图2所示,支撑底座12上沿X方向设置两个沿水平方向相互平行的导轴14,导轴14的两端均固定连接在支撑底座12上,回送架11的底端通过导套15安装在导轴14上,实现回送架11与导轴14的滑动连接。第一水平驱动机构13优选气缸,第一水平驱动机构13的输出端设置浮动接头与回送架11连接,第一水平驱动机构13的伸缩可带动回送架11的沿X向前后滑动,实现回送架11靠近钢筋和远离钢筋的运动,完成钢筋的弯曲和加工成型后的落料。具体地,第一水平驱动机构13伸出,回送架11靠近正向弯曲后的钢筋,设置在回送架11上的钢筋传动组件2能够夹持和传动钢筋,以便反向弯折钢筋;第一水平驱动机构13收缩,实现落料。As shown in Figures 1 and 2, two guide shafts 14 parallel to each other in the horizontal direction are provided on the support base 12 along the X direction. Both ends of the guide shafts 14 are fixedly connected to the support base 12, and the bottom end of the return frame 11 The guide sleeve 15 is installed on the guide shaft 14 to achieve a sliding connection between the return frame 11 and the guide shaft 14 . The first horizontal driving mechanism 13 is preferably a cylinder. The output end of the first horizontal driving mechanism 13 is provided with a floating joint to connect with the return frame 11. The expansion and contraction of the first horizontal driving mechanism 13 can drive the return frame 11 to slide forward and back along the X, thereby realizing the return frame. 11. Movement close to the steel bar and away from the steel bar to complete the bending of the steel bar and blanking after processing and forming. Specifically, the first horizontal driving mechanism 13 extends, the return frame 11 is close to the forwardly bent steel bars, and the steel bar transmission assembly 2 provided on the return frame 11 can clamp and drive the steel bars to bend the steel bars in the reverse direction; first The horizontal driving mechanism 13 contracts to realize blanking.
可选地,上压组件21包括上压轮211和第一竖直驱动机构212,上压轮211转动连接于滑动轴213,滑动轴213滑动连接于回送架11,滑动轴213的滑动方向为竖直方向;第一竖直驱动机构212安装在回送架11上,第一竖直驱动机构212的输出端连接滑动轴213以驱动滑动轴213的滑动。Optionally, the upper pressing assembly 21 includes an upper pressing wheel 211 and a first vertical driving mechanism 212. The upper pressing wheel 211 is rotationally connected to the sliding shaft 213. The sliding shaft 213 is slidingly connected to the return frame 11. The sliding direction of the sliding shaft 213 is Vertical direction; the first vertical driving mechanism 212 is installed on the return frame 11, and the output end of the first vertical driving mechanism 212 is connected to the sliding shaft 213 to drive the sliding shaft 213.
结合图1-图2,本实施例中,回送架11上设置竖直方向(Z向)的长槽孔,长槽孔内滑动安装滑动轴213,滑动轴213上设置凸台与长槽孔的侧面相抵,滑动轴213的端部通过轴承转动安装上压轮211,第一竖直驱动机构212驱动滑动轴213沿长槽孔上下滑动,凸台具有限位导向作用;同时上压轮211能够在轴承内转动,当上压轮211压紧钢筋时,钢筋沿轴向运动时,上压轮211可以随钢筋的运动发生转动,是一种转动压紧方式。第一竖直驱动机构212位于滑动轴213上方,第一竖直驱动机构212的伸缩运动带动上压轮211的上下滑动。第一竖直驱动机构212优选为气缸。With reference to Figures 1 and 2, in this embodiment, a long slotted hole in the vertical direction (Z direction) is provided on the return frame 11, a sliding shaft 213 is slidably installed in the long slotted hole, and a boss and a long slotted hole are provided on the sliding shaft 213. The sides of the sliding shaft 213 are against each other, and the end of the sliding shaft 213 is rotated through the bearing to install the upper pressing wheel 211. The first vertical driving mechanism 212 drives the sliding shaft 213 to slide up and down along the long slotted hole, and the boss has a limiting and guiding function; at the same time, the upper pressing wheel 211 It can rotate in the bearing. When the upper pressing wheel 211 compresses the steel bar and the steel bar moves in the axial direction, the upper pressing wheel 211 can rotate with the movement of the steel bar, which is a rotational compression method. The first vertical driving mechanism 212 is located above the sliding shaft 213, and the telescopic motion of the first vertical driving mechanism 212 drives the upper pressure wheel 211 to slide up and down. The first vertical drive mechanism 212 is preferably a cylinder.
可选地,上压组件21还包括滑块214,滑块214设于滑动轴213上背离上压轮211的一端,回送架11上设有滑槽111,滑块214滑动连接于滑槽111内。Optionally, the upper pressure assembly 21 also includes a slider 214. The slider 214 is provided on an end of the sliding shaft 213 away from the upper pressure wheel 211. The return frame 11 is provided with a chute 111, and the slider 214 is slidingly connected to the chute 111. Inside.
结合图1-图3,回送架11上背离上压轮211的一侧设置滑槽111,滑动轴213上背离上压轮211的一端设置滑块214,滑块214与滑动轴213通过螺栓连接,滑块214滑动连接在滑槽111内,使得滑动轴213的两端滑动支撑在回送架11上;第一竖直驱动机构212的输出端螺纹连接压块215,压块215与滑块214配合安装并连接,第一竖直驱动机构212伸缩运动时,压块215、滑块214、滑动轴213和上压轮211整体沿竖直方向上下滑动,实现压紧和传动钢筋。With reference to Figures 1-3, a chute 111 is provided on the side of the return frame 11 facing away from the upper pressure wheel 211. A slider 214 is provided on the end of the sliding shaft 213 facing away from the upper pressure wheel 211. The slider 214 and the sliding shaft 213 are connected by bolts. , the slide block 214 is slidably connected in the slide groove 111, so that both ends of the sliding shaft 213 are slidably supported on the return frame 11; the output end of the first vertical driving mechanism 212 is threadedly connected to the pressure block 215, and the pressure block 215 and the slide block 214 When the first vertical driving mechanism 212 telescopically moves, the pressing block 215, the sliding block 214, the sliding shaft 213 and the upper pressing wheel 211 slide up and down in the vertical direction to compress and transmit the steel bars.
可选地,下传动组件22包括传动轮221和第二竖直驱动机构222,传动轮221通过传动轴223转动连接在回送架11上并位于上压轮211的正下方,传动轴223上还设有齿轮224,齿轮224、传动轴223和传动轮221能够同步转动;第二竖直驱动机构222设置在回送架11上,第二竖直驱动机构222的输出端设有齿条225,齿条225与齿轮224啮合传动连接,第二竖直驱动机构222带动齿条225升降以带动齿轮224转动,进而带动传动轮221转动,当钢筋夹持于上压轮211和传动轮221之间时,传动轮221能够带动钢筋的往复运动。Optionally, the lower transmission assembly 22 includes a transmission wheel 221 and a second vertical drive mechanism 222. The transmission wheel 221 is rotatably connected to the return frame 11 through a transmission shaft 223 and is located directly below the upper pressure wheel 211. There is also a transmission shaft 223. A gear 224 is provided, and the gear 224, the transmission shaft 223 and the transmission wheel 221 can rotate synchronously; the second vertical driving mechanism 222 is provided on the return frame 11, and the output end of the second vertical driving mechanism 222 is provided with a rack 225. The bar 225 is meshed and connected with the gear 224. The second vertical driving mechanism 222 drives the rack 225 up and down to drive the gear 224 to rotate, and then drives the transmission wheel 221 to rotate. When the steel bar is clamped between the upper pressure wheel 211 and the transmission wheel 221 , the transmission wheel 221 can drive the reciprocating motion of the steel bar.
结合图1-图3,回送架11上设置安装孔,安装孔内安装轴承和隔套组件,传动轴223安装在轴承内并通过卡簧限位固定,传动轴223可以在轴承内转动。传动轴223的外周壁上用于安装传动轮221的位置设置定位台,传动轮221通过胀套装在传动轴223上并限位在定位台处,使得传动轮221与传动轴223可以同步转动。传动轴223上设置键槽与齿轮224的内孔键槽配合安装,并通过齿轮压盖螺纹连接传动轴223以固定齿轮224,实现齿轮224与传动轴223的同步转动连接。第二竖直驱动机构222沿竖直方向设置在回送架11的顶端,第二竖直驱动机构222的输出端竖直向下设置并通过浮动接头连接齿条225的顶端,第二竖直驱动机构222的伸缩运动带动齿条225上下运动,齿条225与齿轮224啮合组成齿轮齿条传动机构,齿条225带动齿轮224转动进而通过传动轴223带动传动轮221的转动,传动轮221和上压轮211之间的钢筋在传动轮221的转动驱动下实现轴向移动,进而使得钢筋的夹持端从前端移动后尾部,便于对钢筋的尾部进行反向弯折加工。其中,第二竖直驱动机构222向下伸出到最大距离时传动轮221正转并带动钢筋到反向第一折弯位置;第二竖直驱动机构222向上伸缩至预设位置时传动轮221反转并带动钢筋到反向第二折弯位置,如此实现钢筋的往复运动。With reference to Figures 1-3, a mounting hole is provided on the return frame 11, and a bearing and a spacer assembly are installed in the mounting hole. The transmission shaft 223 is installed in the bearing and fixed by a circlip, and the transmission shaft 223 can rotate in the bearing. A positioning platform is provided on the outer peripheral wall of the transmission shaft 223 for installing the transmission wheel 221. The transmission wheel 221 is sleeved on the transmission shaft 223 through expansion and is limited at the positioning platform, so that the transmission wheel 221 and the transmission shaft 223 can rotate synchronously. A keyway is provided on the transmission shaft 223 to cooperate with the keyway in the inner hole of the gear 224, and the transmission shaft 223 is threaded through the gear gland to fix the gear 224, thereby achieving a synchronous rotational connection between the gear 224 and the transmission shaft 223. The second vertical driving mechanism 222 is arranged at the top of the return frame 11 along the vertical direction. The output end of the second vertical driving mechanism 222 is arranged vertically downward and is connected to the top of the rack 225 through a floating joint. The telescopic movement of the mechanism 222 drives the rack 225 to move up and down. The rack 225 meshes with the gear 224 to form a rack and pinion transmission mechanism. The rack 225 drives the gear 224 to rotate and then drives the transmission wheel 221 to rotate through the transmission shaft 223. The transmission wheel 221 and the upper The steel bar between the pressing wheels 211 moves axially driven by the rotation of the transmission wheel 221, thereby causing the clamping end of the steel bar to move from the front end to the rear end, so as to facilitate the reverse bending process of the rear end of the steel bar. Among them, when the second vertical driving mechanism 222 extends downward to the maximum distance, the transmission wheel 221 rotates forward and drives the steel bar to the reverse first bending position; when the second vertical driving mechanism 222 extends upward to the preset position, the transmission wheel 221 reverses and drives the steel bar to the reverse second bending position, thus realizing the reciprocating motion of the steel bar.
可选地,下传动组件22还包括导向块226,导向块226设有导向孔,导向块226设在回送架11上并位于齿条225的下方,齿条224的底端滑动设于导向块226的导向孔内。Optionally, the lower transmission assembly 22 also includes a guide block 226. The guide block 226 is provided with a guide hole. The guide block 226 is provided on the return frame 11 and is located below the rack 225. The bottom end of the rack 224 is slidably provided on the guide block. 226 in the guide hole.
如图3所示,导向块226上设置的导向孔与齿条225的底端外径相同,齿条225的底端穿过导向孔,保证齿条225在随第二竖直驱动机构222升降移动时,导向块226对齿条225起到支撑作用和导向作用,用以支撑齿条225啮合于侧面的齿轮224,避免脱齿。As shown in Figure 3, the guide hole provided on the guide block 226 has the same outer diameter as the bottom end of the rack 225, and the bottom end of the rack 225 passes through the guide hole to ensure that the rack 225 rises and falls with the second vertical driving mechanism 222. When moving, the guide block 226 plays a supporting and guiding role for the rack 225 to support the rack 225 to mesh with the gear 224 on the side to prevent tooth loss.
可选地,定尺组件3包括调整板31、第二水平驱动机构32和第三限位件33,其中,调整板31转动连接于回送架11并位于齿条225的上方,调整板31上设有第一限位件34和第二限位件35;当调整板31位于第一转动位时,第一限位件34位于齿条225的正上方,当调整板31位于第二转动位时,第二限位件35位于齿条225的正上方,第一限位件34和第二限位件35朝向齿条225的一端具有高度差;第二水平驱动机构32转动安装于回送架11,第二水平驱动机构32的输出端与调整板31铰接以驱动调整板31转动;第三限位件33连接于回送架11,齿条225下降时能够止抵于第三限位件33以限位。Optionally, the sizing assembly 3 includes an adjustment plate 31 , a second horizontal driving mechanism 32 and a third limiting member 33 . The adjustment plate 31 is rotatably connected to the return frame 11 and is located above the rack 225 . The adjustment plate 31 is A first limiter 34 and a second limiter 35 are provided; when the adjustment plate 31 is in the first rotational position, the first limiter 34 is located directly above the rack 225, and when the adjustment plate 31 is in the second rotational position When, the second limiter 35 is located directly above the rack 225, and there is a height difference between the first limiter 34 and the second limiter 35 toward one end of the rack 225; the second horizontal drive mechanism 32 is rotatably installed on the return frame. 11. The output end of the second horizontal drive mechanism 32 is hinged with the adjustment plate 31 to drive the adjustment plate 31 to rotate; the third limiter 33 is connected to the return frame 11, and the rack 225 can stop against the third limiter 33 when it descends. To limit the position.
如图3和图4,调整板31为V型,第一限位件34和第二限位件35分别设于两个端部,齿条225在上升过程中能够止抵于第一限位件34或第二限位件35,以限定齿条225的上升高度。通过第二水平驱动机构32的伸缩,可以驱动调整板33在第一转动位和第二转动位之间摆动切换,将第一限位件34和第二限位件35朝向齿条225的一侧设置高度差,实现对齿条225在不同上升高度处的限位。第三限位件33对齿条225的下降位置进行限位,齿条225下降后能够止抵于第三限位件33的顶端以限位。其中,调整板31与回送架11之间设置尼龙套311和第一销轴312进行转动连接。第二水平驱动机构32的安装在支架321上,支架321通过第二销轴322与回送架11转动连接。第一销轴312和第二销轴322均为竖直方向(Z向)的转轴,使得调整板31和第二水平驱动机构32均在各自水平面内转动。第二水平驱动机构32优选为气缸,当第二水平驱动机构32伸缩时,第二水平驱动机构32以第二销轴322为中心转动,通过第二水平驱动机构32带动调整板31以第一销轴312为中心转动,从而带动第一限位件34和第二限位件35交替摆动限位。其中,第二水平驱动机构32的输出端设置U型叉与调整板31铰接。As shown in Figures 3 and 4, the adjustment plate 31 is V-shaped, with the first limiter 34 and the second limiter 35 respectively provided at the two ends. The rack 225 can stop against the first limiter during the rising process. member 34 or the second limiting member 35 to limit the rising height of the rack 225. Through the expansion and contraction of the second horizontal driving mechanism 32, the adjustment plate 33 can be driven to swing and switch between the first rotation position and the second rotation position, and the first limiter 34 and the second limiter 35 can be directed toward one side of the rack 225. A height difference is set on both sides to limit the rack 225 at different rising heights. The third limiting member 33 limits the descending position of the rack 225. After descending, the rack 225 can stop against the top end of the third limiting member 33 to limit the position. Among them, a nylon sleeve 311 and a first pin 312 are provided between the adjustment plate 31 and the return frame 11 for rotational connection. The second horizontal driving mechanism 32 is installed on the bracket 321 , and the bracket 321 is rotationally connected to the return frame 11 through the second pin 322 . The first pin 312 and the second pin 322 are both rotational axes in the vertical direction (Z direction), so that the adjustment plate 31 and the second horizontal driving mechanism 32 both rotate in their respective horizontal planes. The second horizontal driving mechanism 32 is preferably a cylinder. When the second horizontal driving mechanism 32 expands and contracts, the second horizontal driving mechanism 32 rotates around the second pin 322 and drives the adjusting plate 31 to rotate with the first axis through the second horizontal driving mechanism 32 . The pin 312 rotates as the center, thereby driving the first limiting member 34 and the second limiting member 35 to alternately swing and limit. The output end of the second horizontal driving mechanism 32 is provided with a U-shaped fork that is hingedly connected to the adjusting plate 31 .
可选地,齿条225的顶端设有减震垫227,减震垫227设有三个减震位,三个减震位分别对应第一限位件34、第二限位件35和第三限位件33。Optionally, a shock absorbing pad 227 is provided at the top of the rack 225. The shock absorbing pad 227 is provided with three shock absorbing positions, and the three shock absorbing positions respectively correspond to the first limiting member 34, the second limiting member 35 and the third limiting member 34. Limiting piece 33.
结合图3和图5所示,减震垫227呈Y型,其中两个顶角的同侧分别设置第一减震位2271和第二减震位2272,另一侧与第三限位件33对应的位置为第三减震位2273,第一减震位2271、第二减震位2272和第三减震位2273分别设有尼龙垫,起到对齿条225的缓冲作用。减震垫227设置在齿条225的顶端,通过对齿条225的顶端的上下移动距离的限位实现的齿条225的调节控制。As shown in FIG. 3 and FIG. 5 , the shock absorbing pad 227 is Y-shaped, in which the first shock absorbing position 2271 and the second shock absorbing position 2272 are respectively provided on the same side of the two vertex corners, and the other side is connected to the third limiting member. The position corresponding to 33 is the third shock absorbing position 2273. The first shock absorbing position 2271, the second shock absorbing position 2272 and the third shock absorbing position 2273 are respectively provided with nylon pads to buffer the rack 225. The shock absorbing pad 227 is disposed on the top of the rack 225, and the adjustment control of the rack 225 is achieved by limiting the up and down movement distance of the top of the rack 225.
可选地,第一限位件34和第二限位件35在调整板31上的限位高度可调,第三限位件33在回送架11上的限位高度可调。Optionally, the limiting height of the first limiting member 34 and the second limiting member 35 on the adjusting plate 31 is adjustable, and the limiting height of the third limiting member 33 on the return frame 11 is adjustable.
本实施例中,第一限位件34、第二限位件35和第三限位件33均采用螺栓件,并分别螺纹连接于调整板31和回送架11,具体地,第一限位件34和第二限位件35从上向下穿设调整板31上的两个螺纹孔并通过螺纹旋进深度调节限位高度,二者之间的底端的高度差一般为钢筋上两次弯折点的距离,齿条225的顶端的上表面能够止抵于第一限位件34或第二限位件35以限位。第三限位件33具体可以螺纹连接于导向块226上,如图3所示,第三限位件33通过调节旋进深度可以调节对齿条225顶端的下表面的限位位置,齿条225的顶端的下表面能够止抵于第三限位件33的顶端以限位。具体高度与钢筋的弯折尺寸相关,需要根据实际情况具体设置。可以理解,齿条225的顶端朝向背离齿轮224的一侧凸出用于限位,利于节约布置空间。齿条225的顶端通过设置减震垫227实现朝向背离齿轮224的一侧的凸出,结构简单易于加工和组装。In this embodiment, the first limiter 34 , the second limiter 35 and the third limiter 33 are all made of bolts and are threadedly connected to the adjustment plate 31 and the return frame 11 respectively. Specifically, the first limiter The member 34 and the second limit member 35 pass through the two threaded holes on the adjustment plate 31 from top to bottom, and the limit height is adjusted through the screw thread depth. The height difference between the bottom ends of the two is generally twice the height of the steel bar. The distance between the bending points allows the upper surface of the top end of the rack 225 to stop against the first limiting member 34 or the second limiting member 35 to limit the position. The third limiter 33 can be threadedly connected to the guide block 226. As shown in Figure 3, the third limiter 33 can adjust the limit position of the lower surface of the top of the rack 225 by adjusting the precession depth. The lower surface of the top end of 225 can stop against the top end of the third limiting member 33 to limit the position. The specific height is related to the bending size of the steel bar and needs to be set according to the actual situation. It can be understood that the top end of the rack 225 protrudes toward the side away from the gear 224 for position limiting, which is beneficial to saving layout space. The top end of the rack 225 is protruded toward the side away from the gear 224 by providing a shock absorbing pad 227. The structure is simple and easy to process and assemble.
本实用新型还提供一种弯箍机,包括上述实施例提供的钢筋回送定尺机构。The utility model also provides a hoop bending machine, which includes the steel bar return and length-fixing mechanism provided in the above embodiment.
本实用新型的弯箍机,包括本实用新型提供的钢筋回送定尺机构,实现钢筋正反向弯折的回送和定尺控制,大大优化了现有弯箍机生产线的设备空间,结构紧凑,提高了钢筋正反向弯折的自动化程度和利于钢筋弯箍效率的提高。The hoop bending machine of the present utility model includes a steel bar return and length-fixing mechanism provided by the utility model, which realizes the return and length-fixing control of forward and reverse bending of steel bars, greatly optimizing the equipment space of the existing hoop bending machine production line, and has a compact structure. It improves the degree of automation of forward and reverse bending of steel bars and improves the efficiency of steel bar bending hoops.
对于钢筋正向弯曲为一般弯曲工艺,因此不进行展开说明。弯箍机通常还包括剪切机构和弯曲机构,应用上述钢筋回送定尺机构,弯箍机对钢筋进行反向两次弯曲加工过程简要描述如下:Forward bending of steel bars is a general bending process, so no further explanation will be given. The hoop bending machine usually also includes a shearing mechanism and a bending mechanism. The above-mentioned steel bar return and length determination mechanism is used. The hoop bending machine bends the steel bar twice in reverse. The process is briefly described as follows:
首先,第二水平驱动机构32为初始收缩状态,第二限位件35的底端止抵于齿条225的顶端的第二减震位2272;第一水平驱动机构13驱动回送架11伸出至钢筋处,此时钢筋处于上压轮211和传动轮221之间,第一竖直驱动机构212向下伸出并带动上压轮211向下滑动压紧钢筋在传动轮221上,剪切机构剪断钢筋的尾部;First, the second horizontal driving mechanism 32 is in an initial retracted state, and the bottom end of the second limiting member 35 abuts the second shock absorbing position 2272 at the top of the rack 225; the first horizontal driving mechanism 13 drives the return frame 11 to extend. When reaching the steel bar, the steel bar is between the upper pressing wheel 211 and the transmission wheel 221. The first vertical driving mechanism 212 extends downward and drives the upper pressing wheel 211 to slide downward and compress the steel bar on the transmission wheel 221, shearing The mechanism cuts off the tail end of the steel bar;
第二竖直驱动机构222向下伸出并带动齿条225向下移动同时驱动齿轮224转动,齿轮224通过传动轴223带动传动轮221转动,直到齿条225的底端止抵于第三限位件33时停止,此时钢筋尾部第一弯折位置传动至弯曲机构处进行第一次弯折;The second vertical driving mechanism 222 extends downward and drives the rack 225 to move downward while driving the gear 224 to rotate. The gear 224 drives the transmission wheel 221 to rotate through the transmission shaft 223 until the bottom end of the rack 225 stops at the third limit. It stops at position 33. At this time, the first bending position of the steel bar tail is transmitted to the bending mechanism for the first bending;
第二水平驱动机构32伸出带动调整板31摆动使得第一限位件34与第一减震位2271正对;第二竖直驱动机构222的输出端收缩并带动齿条225上升至抵接第一减震位2271时停止,齿条225上升过程中齿轮224反转使得钢筋尾部的第二弯折位置传动至弯曲机构,进行第二次弯折;The second horizontal driving mechanism 32 extends out to drive the adjustment plate 31 to swing so that the first limiting member 34 is directly opposite the first shock absorbing position 2271; the output end of the second vertical driving mechanism 222 contracts and drives the rack 225 to rise to contact. It stops at the first damping position 2271. When the rack 225 rises, the gear 224 reverses so that the second bending position of the steel bar tail is transmitted to the bending mechanism for the second bending;
第一水平驱动机构13的输出端收缩并带动回送架11缩回,完成钢筋的落料。The output end of the first horizontal driving mechanism 13 contracts and drives the return frame 11 to retract, completing the blanking of the steel bars.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of the present invention. An exhaustive list of all implementations is neither necessary nor possible. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.
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