CN220523890U - Steam condensate drain discharge system - Google Patents
Steam condensate drain discharge system Download PDFInfo
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- CN220523890U CN220523890U CN202321973352.6U CN202321973352U CN220523890U CN 220523890 U CN220523890 U CN 220523890U CN 202321973352 U CN202321973352 U CN 202321973352U CN 220523890 U CN220523890 U CN 220523890U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 109
- 239000007788 liquid Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 abstract description 2
- 238000009833 condensation Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of steam condensation, and particularly discloses a steam condensate drain drainage system. The discharging system comprises a steam conveying pipe and steam user equipment, wherein the steam user equipment is provided with a steam inlet and a condensate outlet, the outlet end of the steam conveying pipe is connected with the steam inlet, the discharging system further comprises a condensate water tank arranged at the downstream of the steam user equipment, the top of the condensate water tank is connected with the steam conveying pipe through a steam balance pipe, the upper part of the condensate water tank is provided with a water inlet, the bottom of the condensate water tank is provided with a water outlet, the condensate outlet is higher than the water inlet of the condensate water tank, the condensate outlet is connected with the water inlet of the condensate water tank through a water outlet pipe, the water outlet of the condensate water tank is connected with a water outlet pipe, the water outlet pipe is provided with a water outlet control valve, and the condensate water tank is further provided with a liquid level indicating component. The drainage system can avoid the problems of drainage noise, steam leakage and the like caused by the use of the drain valve, has long service life, and can be used for various working conditions.
Description
Technical Field
The utility model relates to the technical field of steam condensation, in particular to a steam condensate drain drainage system.
Background
The steam is widely applied to various common fields in atomic energy, chemical industry, petroleum and daily life, is a heat energy carrier with very wide application, and has the characteristics of flexible use, low raw material cost, high energy storage and the like. Drainage is required during transportation and use of the steam to drain the condensate. Steam traps (also known as steam traps) are currently in common use and are effective in draining water from steam. The drain valve is generally classified into mechanical type, thermal static type, thermal dynamic type and the like. However, the drain valve of any type has the defects of high use noise, steam leakage and the like, the steam quality has serious influence on the service life of the drain valve, the drain valve is generally discharged with water, the valve plate works frequently, the rapid change of the load is difficult to bear, and the service life is low.
Chinese patent CN202001846U discloses a high-efficient pressurize energy-conserving drainage system, including drainage part, temperature detection part and filth are got rid of and comdenstion water unpowered recovery part, the drainage part is including the input ball valve, input ball valve one end and preceding temperature change tee bend intercommunication, the input ball valve other end and steam trap intercommunication, the lower extreme intercommunication of steam trap has the congeal water outlet pipe, congeal water outlet pipe and cutting ferrule screwed connection constitution comdenstion water output runner to the one end of intercommunication congeal water outlet tee bend, the blowdown port of steam trap has blowdown return bend subassembly, blowoff valve subassembly in proper order, and the both ends constitution blowdown runner of intercommunication congeal water outlet tee bend. The system improves the phenomena of running, overflowing, dripping and leaking of steam and condensed water caused by the use of the drain valve, and prolongs the service life of the drain valve. But this system is comparatively complicated, needs cooperation such as temperature detection subassembly, and temperature detection precision is high, and the universality receives the influence.
Disclosure of Invention
Aiming at the problems of large noise, steam leakage, low service life of the existing drain valve, and the like, the utility model aims to provide a steam condensate drain system which can avoid the problems of drain noise, steam leakage, and the like caused by using the drain valve, has long service life, and can be used for various working conditions.
The utility model provides the following technical scheme:
the utility model provides a steam condensate drainage discharging system, including steam delivery pipe, steam user equipment, be equipped with steam inlet and comdenstion water export on the steam user equipment, steam delivery pipe's exit end and steam inlet connection, still including setting up the condensate pitcher in steam user equipment low reaches, be connected through steam balance pipe between condensate pitcher top and the steam delivery pipe, condensate pitcher upper portion side is equipped with the water inlet, the bottom is equipped with the outlet, comdenstion water export's level is higher than condensate pitcher water inlet, comdenstion water export and condensate pitcher water inlet are through outlet piping connection, the condensate pitcher outlet is connected the drain pipe, be equipped with the drainage control valve on the drain pipe, still be equipped with liquid level indication part on the condensate pitcher.
The steam condensate drain system of the utility model is provided with a condensate water tank to replace a drain valve at the downstream of steam user equipment (namely equipment for consuming steam, most steam is converted into condensate water at 120-130 ℃ from about 150 ℃ after passing through the steam user equipment). Because the level of comdenstion water export is higher than the water inlet of condensate water pitcher, steam changes into the comdenstion water after steam user equipment and flows automatically into the condensate water pitcher, because condensate water pitcher top is through steam balance pipe and steam delivery pipe intercommunication, steam pressure is high, the comdenstion water sinks after entering the condensate water pitcher to with entrained steam separation, avoid steam to discharge, observe through the liquid level indicator part, open the drainage control valve on the drain pipe after the comdenstion water liquid level reaches a take the altitude, discharge the comdenstion water to a take the liquid level, residual comdenstion water still plays the liquid seal effect simultaneously, avoid steam to discharge outward. Therefore, the steam condensate drain system does not need a drain valve, and the condensate is discharged after being accumulated to a certain degree, so that the problems of drain noise, steam leakage and the like caused by the drain valve can be avoided, and the steam condensate drain system has long service life and can be used for various working conditions.
Preferably, the condensed water outlet is higher than the top of the condensed water tank. The condensate water generated after the steam passes through the steam user equipment is guaranteed to fully flow to the condensate water tank, and the condensate water in the condensate water tank is prevented from flowing backwards.
As the optimization of the utility model, the water outlet pipe is also provided with an expansion pipe section, and the expansion pipe section is positioned at the pipe section position of the water outlet pipe which is vertically arranged. The safety of the steam condensate drain system is improved, and water in the water outlet pipe is prevented from flowing back to the steam user equipment.
Preferably, the connection part of the steam balance pipe and the steam delivery pipe is close to the outlet end of the steam delivery pipe. The condensed water tank is connected with the steam conveying pipe to achieve the purpose of gas phase balance, so that smooth water inflow and drainage of the condensed water tank are ensured, and meanwhile, condensed water generated in the steam conveying pipe can flow into the condensed water tank through the steam balancing pipe before entering the steam user equipment, so that the steam use efficiency is improved.
Preferably, the steam delivery pipe is further provided with a steam delivery bypass pipe, and the steam delivery bypass pipe is arranged at the upstream of the connection part of the steam balance pipe and the steam delivery pipe. The steam delivery bypass pipe is used as a standby steam delivery pipeline.
As the preferable mode of the utility model, the steam condensate drain system also comprises a DCS or PLC liquid level control system, the liquid level indicating component comprises a liquid level sensor, the signal input end of the liquid level control system is electrically connected with the liquid level sensor, and the signal output end of the liquid level control system is electrically connected with the drain control valve. The drainage amount of the drainage pipeline of the condensate water tank is accurately controlled through the automatic liquid level control system, the liquid level of the condensate water tank is kept stable, and the fact that the condensate water does not contain steam is guaranteed to be the material of the drainage system.
Preferably, the drain pipe is further provided with a drain bypass pipe, and the drain control valve is positioned between two connecting ends of the drain bypass pipe and the drain pipe. The drain bypass pipe is used as a drain standby pipeline of the condensate water tank.
Preferably, the steam delivery pipe or the steam balance pipe or the water outlet pipe is coated with an insulating layer.
The beneficial effects of the utility model are as follows:
the steam condensate drain system avoids the use of a drain valve, drains water after passing through a condensate water tank, can avoid the problems of steam leakage and the like, does not need to drain water even if the drain water is drained, has the advantages of long service life, no noise in the operation process and the like compared with the drain valve, and can be suitable for various working conditions.
Drawings
FIG. 1 is a block diagram of one embodiment of a steam condensate drain system of the present utility model.
Fig. 2 is a block diagram of another embodiment of the steam condensate drain system of the present utility model.
In the figure, 1, a steam delivery pipe, 1.1, a flow control meter, 1.2, a steam delivery valve, 1.3, a steam delivery bypass pipe, 1.4, a steam stop valve, 2, steam user equipment, 2.1, a steam inlet, 2.2, a condensate outlet, 3, a condensate tank, 3.1, a water inlet, 3.2, a water outlet, 3.3, a top steam port, 3.4, a DCS liquid level control system, 3.5, a liquid level meter, 3.6, a drainage control valve, 3.7, a running water stop valve, 3.8, a drainage bypass pipe, 4, a steam balance pipe, 5, a water outlet pipe, 5.1, an expansion pipe section, 6, a drainage pipe, 7 and a heat preservation layer.
Detailed Description
The following description of the embodiments of the utility model is further provided with reference to the accompanying drawings.
Examples
A steam condensate drain system, as shown in figure 1, comprises a steam delivery pipe 1 and steam user equipment 2. The steam delivery pipe is externally covered with an insulating layer 7, a flow control meter 1.1 and a steam delivery valve 1.2 are arranged on the steam delivery pipe, the steam delivery valve is positioned at the downstream of the flow control meter, and steam stop valves 1.4 are arranged at two sides of the steam delivery valve. The steam user equipment is provided with a steam inlet 2.1 and a condensed water outlet 2.2, and the outlet end of the steam conveying pipe is connected with the steam inlet. The downstream of the steam user equipment is provided with a condensate water tank 3, the top of the condensate water tank is provided with a top steam port 3.3, the condensate water tank is connected with a steam conveying pipe through a steam balance pipe 4, and the outer side of the steam balance pipe is coated with an insulating layer. The side of the condensate water tank is provided with a water inlet 3.1, the bottom is provided with a water outlet 3.2, the level of the condensate water outlet 2.2 is higher than that of the condensate water tank water inlet 3.1, the condensate water outlet is connected with the condensate water tank water inlet through a water outlet pipe 5, and the outer side of the water outlet pipe is coated with an insulating layer. The drain outlet of the condensed water tank is connected with a drain pipe 6, and the outside of the drain pipe is coated with an insulating layer. The drain pipe is provided with a drain control valve 3.6, drain stop valves 3.7 are arranged on two sides of the drain control valve, and the condensate water tank is also provided with a liquid level meter 3.5.
In order to improve the smoothness of steam delivery, a steam delivery bypass pipe 1.3 is further arranged on the steam delivery pipe, the steam delivery bypass pipe is provided with an upstream of the connection part of the steam balance pipe and the steam delivery pipe, and a steam stop valve is arranged on the steam delivery bypass pipe.
In order to ensure the smoothness of the drainage, a drainage bypass pipe 3.8 is further arranged on the drainage pipe, the drainage control valve is positioned between two connecting ends of the drainage bypass pipe and the drainage pipe, and a running water stop valve is arranged on the drainage bypass pipe.
In order to accurately control the water level in the condensed water tank, the steam condensed water drain and discharge system is also provided with a DCS liquid level automatic control system 3.4, a liquid level sensor is arranged in the liquid level meter, a signal input end of the DCS liquid level automatic control system is electrically connected with the liquid level sensor, and a signal output end of the DCS liquid level automatic control system is electrically connected with a drain control valve.
To improve the safety of the condensate tank, it is further required that the level of the condensate outlet is higher than the top of the condensate tank. Further, as shown in fig. 2, an expanded pipe section 5.1 can be further arranged on the water outlet pipe, and the expanded pipe section is positioned at a pipe section position of the water outlet pipe, which is vertically arranged.
In the steam condensate drain system, condensate water generated in the steam user equipment automatically flows into the condensate water tank, entrained steam and water are separated, and when the water level reaches a certain degree, water is drained from the bottom of the condensate water tank, so that steam leakage is avoided, the system is noiseless, the drain frequency is controlled, the service life is long, and the system is applicable to various working conditions.
Claims (7)
1. The utility model provides a steam condensate drainage discharging system, including steam delivery pipe, steam user equipment, be equipped with steam inlet and comdenstion water export on the steam user equipment, steam delivery pipe's exit end and steam inlet connection, a serial communication port, still including setting up the condensate pitcher in steam user equipment low reaches, be connected through steam balance tube between condensate pitcher top and the steam delivery pipe, the condensate pitcher side is equipped with the water inlet, the bottom is equipped with the outlet, the level of comdenstion water export is higher than condensate pitcher water inlet, comdenstion water export and condensate pitcher water inlet are through outlet pipe connection, still be equipped with the expansion pipe section on the outlet pipe, the expansion pipe section is located the pipe section position of outlet pipe vertical arrangement, condensate pitcher outlet connection drain pipe is equipped with the drainage control valve on the drain pipe, still be equipped with liquid level indication part on the condensate pitcher.
2. The steam condensate drain system of claim 1 wherein the condensate outlet is at a level higher than the top of the condensate tank.
3. The steam condensate drain system of claim 1, wherein the steam balance pipe is connected to the steam delivery pipe at a location proximate to an outlet end of the steam delivery pipe.
4. A steam condensate drain system as claimed in claim 1 or claim 3, wherein the steam delivery pipe is further provided with a steam delivery bypass pipe, the steam delivery bypass pipe being provided upstream of the junction of the steam balance pipe and the steam delivery pipe.
5. The steam condensate drain system of claim 1, further comprising a DCS or PLC level control system, the level indicating member comprising a level sensor, the signal input of the level control system being electrically connected to the level sensor, the signal output of the level control system being electrically connected to the drain control valve.
6. The steam condensate drain system of claim 1 or 5, wherein a drain bypass is further provided on the drain pipe, and the drain control valve is located between two connection ends of the drain bypass and the drain pipe.
7. The steam condensate drain system of claim 1, wherein the outside of the steam delivery pipe or steam balance pipe or water outlet pipe or drain pipe is covered with a thermal insulation layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321973352.6U CN220523890U (en) | 2023-07-25 | 2023-07-25 | Steam condensate drain discharge system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321973352.6U CN220523890U (en) | 2023-07-25 | 2023-07-25 | Steam condensate drain discharge system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220523890U true CN220523890U (en) | 2024-02-23 |
Family
ID=89934295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321973352.6U Active CN220523890U (en) | 2023-07-25 | 2023-07-25 | Steam condensate drain discharge system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220523890U (en) |
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2023
- 2023-07-25 CN CN202321973352.6U patent/CN220523890U/en active Active
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