Forging press for transferring columnar castings
Technical Field
The utility model relates to a forging press for transferring columnar castings, and belongs to the technical field of forging press auxiliary devices.
Background
Forging is a combined name of forging and stamping, and is a forming processing method for obtaining a workpiece with a required shape and size by applying pressure to a blank by using a hammer head, an anvil block, a punch head or a die of forging machinery to make the blank plastically deformed, and the forging is characterized in that: 1. the forging and pressing can change the metal structure, improve the metal performance, and the original cast state loose, pore, microcrack and the like are compacted or welded after the cast ingot is subjected to hot forging and pressing; the original dendrite is broken up to thin the grains; meanwhile, the original segregation and uneven distribution of carbide are changed, so that the structure is uniform, and a forging piece which is compact, uniform, fine and good in comprehensive performance and reliable in use is obtained, and after the forging piece is deformed by hot forging, the metal is a fiber structure; after cold forging deformation, metal crystals are orderly, 2, forging and pressing are carried out on metal to carry out plastic flow to prepare a workpiece with a required shape, the volume of the metal is unchanged after plastic flow is generated by external force, the metal always flows to the part with the smallest resistance, in production, the shape of the workpiece is usually controlled according to the rules to realize deformation such as upsetting and drawing, reaming, bending, deep drawing and the like, 3, the size of the forged workpiece is accurate, the mass production of tissues is facilitated, the size of die forging, extrusion, stamping and the like which is formed by using a die is accurate and stable, and high-efficiency forging machinery and automatic forging production lines can be adopted to realize mass or mass production of tissues specialization.
The existing forging press is used for machining and transferring castings, the castings are clamped by using manual clamps and then placed below the forging press, after forging is finished, the clamps are clamped out of the forging press, a great deal of labor is wasted, safety accidents are easy to occur, and a forging press for transferring columnar castings is urgently needed to solve the problems.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide a forging press for transferring columnar castings, so as to solve the problems in the prior art.
In order to achieve the above object, the present utility model is realized by the following technical scheme: the utility model provides a forging press that transfers column-shaped foundry goods, includes base station, hydraulic column, hydraulic press, brace table, lower base station and automatic transfer mechanism, it is provided with the hydraulic press to go up base station bottom intermediate position, it is provided with the hydraulic column to go up base station bottom four corners position, be fixed with lower base station below the hydraulic column, lower base station up end is fixed with the brace table, be provided with automatic transfer mechanism in the brace table, automatic transfer mechanism includes rotating electrical machines, shaft coupling, spacing seat, bearing, recess, movable block, ball screw and moving assembly, the rotating electrical machines is installed at lower base station top right-hand member face, the output of rotating electrical machines is connected with the shaft coupling, be provided with ball screw head end in the shaft coupling, ball screw's tail end runs through and installs spacing seat, spacing seat inside is provided with the bearing, ball screw runs through and installs the movable block, the top of movable block is seted up flutedly, the inside bottom of movable block is provided with moving assembly.
Further, the movable assembly comprises a ball nut, sliding blocks and sliding grooves, wherein the ball nut is fixed at the bottom end inside the movable block, the sliding blocks are fixed on the left side surface and the right side surface of the movable block, and the sliding grooves are formed in the left end surface and the right end surface of the supporting table.
Further, the hydraulic columns are provided with four groups, the specifications of the four groups of hydraulic columns are the same, the four groups of hydraulic columns are symmetrically fixed at the bottom of the upper base station, and the hydraulic machine and the hydraulic columns move in a matched mode.
Further, the rotating electrical machines use the screw fixation, and the screw sets up four at least groups, and the symmetry is fixed at lower base station top, the output specification of rotating electrical machines with the specification phase-match of shaft coupling, the internal diameter of shaft coupling with ball screw's external diameter phase-match, ball screw's specification with the specification phase-match of bearing, the spacing uses the screw fixation, and the screw is provided with the multiunit, and the symmetry is fixed at lower base station top.
Further, the movable block is provided with a through hole, the specification of the through hole is matched with that of the ball screw, and the specification of the groove is matched with that of the casting.
Further, the specification of the ball screw is matched with that of the ball nut, balls are filled between the ball screw and the ball nut, and a plurality of groups of balls are arranged and have the same specification.
Further, the sliding blocks are provided with two groups, the two groups of sliding blocks are identical in specification and symmetrically fixed on the left side surface and the right side surface of the movable block, the two groups of sliding grooves are formed, the two groups of sliding grooves are identical in specification, and the sliding grooves move in a matched mode.
The utility model has the beneficial effects that: according to the forging press for transferring the columnar castings, the rotating motor, the coupler, the bearing, the groove, the movable block, the ball screw, the ball nut, the sliding block and the sliding groove are added, the rotating motor can provide power for the ball screw to enable the ball screw to rotate, the ball screw rotates and moves with the ball nut in a matched mode, the movable block can move left and right, the purpose of conveying the castings is achieved, the groove can be used for placing the castings, the transmission efficiency of the rotating motor is increased due to the effect of the coupler and the bearing, the rotating motor cannot have too great energy loss when the rotating motor transmits kinetic energy to the ball screw, the sliding block and the sliding groove enable the movable block to move back and forth between two groups of supporting tables, the design can enable the castings to be automatically transferred to the position below the device during machining, the castings can be transferred after machining is finished, the working strength of workers is reduced, and meanwhile a plurality of potential safety hazards are avoided.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of a forging press for transferring a cylindrical cast according to the present utility model;
FIG. 2 is a front cross-sectional view of a forging press for transferring column castings according to the present utility model;
FIG. 3 is a left side cross-sectional view of a support table of a forging press for transferring column castings according to the present utility model;
FIG. 4 is an enlarged schematic view of A in a forging press for transferring column castings according to the present utility model;
in the figure: 1-upper base station, 2-hydraulic column, 3-hydraulic press, 4-lower base station, 5-automatic transfer mechanism, 51-rotating motor, 52-coupling, 53-limit seat, 54-bearing, 55-groove, 56-movable block, 57-ball screw, 58-movable component, 581-ball nut, 582-sliding block, 583-sliding groove, 6-supporting table.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Referring to fig. 1-4, the present utility model provides a technical solution: the forging press for transferring the columnar castings comprises an upper base 1, a hydraulic column 2, a hydraulic machine 3, a supporting table 6, a lower base 4 and an automatic transfer mechanism 5, wherein the hydraulic machine 3 is arranged in the middle of the bottom of the upper base 1, the hydraulic column 2 is arranged at four corners of the bottom of the upper base 1, the lower base 4 is fixed below the hydraulic column 2, the supporting table 6 is fixed on the upper end face of the lower base 4, the automatic transfer mechanism 5 is arranged in the supporting table 6, the automatic transfer mechanism 5 comprises a rotating motor 51, a shaft coupling 52, a limiting seat 53, a bearing 54, a groove 55, a movable block 56, a ball screw 57 and a moving assembly 58, the rotating motor 51 is arranged on the right end face of the top of the lower base 4, the output end of the rotating motor 51 is connected with the shaft coupling 52, the ball screw 57 is arranged in the shaft coupling 52, the limiting seat 53 is arranged at the tail end of the ball screw 57 in a penetrating manner, the bearing 54 is arranged in the limiting seat 53 in the moving block 56 in a penetrating manner, the groove 55 is formed in the upper end of the movable block 56, and the moving assembly 58 is arranged at the bottom end of the movable block 56 in the moving assembly 58.
The moving unit 58 includes a ball nut 581, a sliding block 582, and a sliding groove 583, the ball nut 581 is fixed to the bottom end inside the movable block 56, the sliding block 582 is fixed to the left and right side surfaces of the movable block 56, and the sliding groove 583 is provided on the left and right side surfaces of the support stand 6.
The hydraulic column 2 is provided with four groups, four groups of hydraulic columns 2 are identical in specification and symmetrically fixed at the bottom of the upper base 1, the design can stably support the hydraulic machine 3 to work, the hydraulic machine 3 and the hydraulic column 2 move in a matched mode, the rotating motor 51 is fixed by using screws, at least four groups of screws are symmetrically fixed at the top of the lower base 4, the design can stably support the rotating motor 51 to work so that the rotating motor 51 cannot deviate from the axis, the specification of the output end of the rotating motor 51 is matched with the specification of the coupler 52, the inner diameter of the coupler 52 is matched with the outer diameter of the ball screw 57, the specification of the ball screw 57 is matched with the specification of the bearing 54, the design enables the rotating motor 51 to prevent the ball screw 57 from deforming due to heat generated when the rotating motor 51 rotates at a high speed, the limiting seat 53 is fixed by using screws, the screws are symmetrically fixed at the top of the lower base 4, the design can limit the moving range of the moving block 56 to prevent the moving block 56 from falling out of the lower base 4, the moving block 56 is provided with through holes, the specification of the moving block 56 is matched with the specification of the ball screw 57, the ball screw 57 is matched with the specification of the casting, the casting is not matched with the casting is enabled to rotate at a rotating speed, and the casting is not matched with the specification of the casting is enabled to be made to rotate at 581.
The specification of ball screw 57 matches with the specification of ball nut 581, the ball is filled between ball screw 57 and ball nut 581, the ball is provided with the multiunit, multiunit ball specification is the same, when this design makes ball screw 57 as the driving part, the ball effect makes the mounting of ball nut 581 change rectilinear motion from rotary motion, namely movable block 56 has realized rectilinear motion, slider 582 is provided with two sets of, two sets of sliders 582 specification are the same, and the symmetry is fixed in the left and right sides face of movable block 56, two sets of sliders 583 have been seted up, two sets of sliders 583 specification are the same, slider 583 and slider 583 cooperate the motion, this design can spacing movable block 56's horizontal migration axle center, make it can not take place the deflection appropriately.
As an embodiment of the present utility model: when the casting is required to be transferred, the worker firstly connects the hydraulic machine 3 and the rotating motor 51 to an external power supply and an external controller through wires, firstly places the casting on the groove 55 of the movable block 56, opens the rotating motor 51, rotates the rotating motor 51 to drive the ball screw 57 in the coupler 52 to move, when the ball screw 57 is used as a driving piece, the ball acts to enable the fixing piece of the ball nut 581 to be converted into linear motion from rotary motion, namely, the movable block 56 realizes linear motion, the movable block 56 moves in the horizontal direction, before the movable block 56 reaches the lower surface of the hydraulic machine 3, the sliding blocks 582 on two sides of the movable block 56 firstly enter the sliding groove 583, the sliding groove 583 positions the movable block 56, so that the movable block 56 operates stably, the casting is always conveyed to the lower surface of the hydraulic machine 3, at the moment, the rotating motor 51 is closed, the hydraulic machine 3 is opened to process the casting, the rotating motor 51 is continuously opened after the processing is completed, the movable block 56 drives the processed casting to be conveyed, and the movable block 56 returns to the original position after the rotating motor 51 is reversed, and a great amount of manpower resources are saved in the process.
While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.