CN213915815U - Flexible picking automatic feeding and discharging mechanism applied to stamping production - Google Patents
Flexible picking automatic feeding and discharging mechanism applied to stamping production Download PDFInfo
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- CN213915815U CN213915815U CN202022923430.4U CN202022923430U CN213915815U CN 213915815 U CN213915815 U CN 213915815U CN 202022923430 U CN202022923430 U CN 202022923430U CN 213915815 U CN213915815 U CN 213915815U
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Abstract
The utility model discloses an use flexible pick-up automatic unloading mechanism of going up in stamping production belongs to the unloading technical field that goes up in the stamping production, include: the feeding module is used for conveying the workpiece to a picking position, a feeding clamping fixture is connected onto the feeding module in a sliding mode, and the workpiece is placed on the feeding clamping fixture; the feeding module is connected with a feeding jig at one end and used for picking up the workpiece on the feeding clamping fixture and conveying the workpiece to the stamping die; the stamping die is arranged on a press bottom plate, and an output belt is also arranged on the press bottom plate; one end of the blanking module is connected with a blanking jig and used for taking out the workpiece on the stamping die and conveying the workpiece to an output belt; the blanking module is positioned at one side of the press bottom plate, and the feeding module are positioned at the other side of the press bottom plate. Simple structure, convenient operation has practiced thrift equipment cost, need not change a whole set of tool when changing the product, has improved production efficiency.
Description
Technical Field
The utility model belongs to the technical field of unloading on the punching press production, concretely relates to flexible pick-up automatic unloading mechanism of going up who uses in punching press production.
Background
At present, the automation degree of the domestic production and manufacturing industry is continuously improved, and various companies replace manual operation by automatic mechanical equipment, particularly in the industries with certain danger such as stamping and the like. The mode of unloading is exactly through the workman raw materials of taking, puts into the press inside, starts the press and carries out the punching press, takes out the work piece after accomplishing the punching press, and this kind of working method efficiency is lower, and danger coefficient is higher. The robot is gone up and is gone up unloading through robot front end installation manipulator, the robot drives the manipulator earlier and removes to getting the material position, it puts a position to remove to the press after picking up the blank, put the work piece in the mould, the robot shifts out, the press carries out stamping work, the robot removes the work piece in the press again after accomplishing and takes out, this kind goes up unloading mode flexibility ratio higher, but the cost is also very high, and the later maintenance expense is also very high, need to change the manipulator when changing the product, then need debug, the debugging process is more loaded down with trivial details, be not suitable for the production demand of frequency change product type. The requirements of continuous production, frequent part type replacement and low cost cannot be met by manual feeding and discharging and robot feeding and discharging at present.
SUMMERY OF THE UTILITY MODEL
For solving exist not enough among the prior art, the utility model provides an use flexible pick-up automatic feeding and discharging mechanism in stamping production avoids personnel and press direct contact in work engineering, has effectively reduced the emergence probability of personal injury accident, simple structure, and convenient operation has practiced thrift equipment cost, and a whole set of tool need not be changed when changing the product, has improved production efficiency.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: the utility model provides an use flexible pick up automatic feeding and blanking mechanism in punching production, includes:
the feeding module is used for conveying the workpiece to a picking position, a feeding clamping fixture is connected onto the feeding module in a sliding mode, and the workpiece is placed on the feeding clamping fixture;
the feeding module is connected with a feeding jig at one end and used for picking up the workpiece on the feeding clamping fixture and conveying the workpiece to the stamping die; the stamping die is arranged on a press bottom plate, and an output belt is also arranged on the press bottom plate;
one end of the blanking module is connected with a blanking jig and used for taking out the workpiece on the stamping die and conveying the workpiece to an output belt;
the blanking module is positioned at one side of the press bottom plate, and the feeding module are positioned at the other side of the press bottom plate.
Furthermore, the feeding module comprises a base, a base guide rail is mounted on the base, a support frame is connected onto the base guide rail in a sliding manner, a lifting cylinder is mounted on the side wall of the support frame, an output shaft of the lifting cylinder is connected with a sliding plate, the sliding plate is connected with the lifting guide rail connected onto the side wall of the support frame in a sliding manner, and the lifting cylinder drives the sliding plate to vertically move on the lifting guide rail; the slide is gone up fixed mounting and is had the mount, installs sharp module on the mount, and sliding connection has the support arm on the sharp module, support arm one end is connected with the material loading tool.
Furthermore, the feeding jig comprises a main beam, and a connecting block used for being connected with the supporting arm is arranged in the middle of the main beam; the main beam is connected with a plurality of fixed brackets, and each fixed bracket is provided with a sensor for detecting a workpiece; still be connected with a plurality of fixed blocks on the girder, two lateral walls that every fixed block is relative all are connected with a supporting beam, install the magnetic chuck that is used for adsorbing the work piece on the supporting beam.
Furthermore, a supporting rod is movably connected to the supporting beam, an adjusting block is movably connected to the supporting rod, and the magnetic chuck is installed on the adjusting block.
Furthermore, the connecting position of the support rod on the support beam is locked through a fixing bolt; the connecting position of the adjusting block on the supporting rod is locked by a fixing bolt.
Furthermore, the solenoid valve that is used for controlling the material loading module to open and stop is installed to the support frame lateral wall.
The utility model has the advantages that: 1. the structure is simple, the operation is convenient, the equipment cost is saved, and the production efficiency is improved; 2. the direct contact between an operator and the press is avoided, and the personal injury risk is reduced; 3. the adjustment is convenient and fast when corresponding different products, need not to change the tool. Compared with manual feeding and discharging, the efficiency is high and the safety is high; compared with the loading and unloading of a robot, the loading and unloading device has low cost and is convenient to operate and maintain.
Drawings
FIG. 1 is an overall structure of the present invention;
FIG. 2 is a structural diagram of the feeding module of the present invention;
fig. 3 is a structure view of the feeding jig of the present invention.
The reference numbers in the figures illustrate: 1.1, the feed module, 1.2, the feed mould, 1.3, the material loading module, 1.4, the material loading tool, 1.5, stamping die, 1.6, the press bottom plate, 1.7, the unloading tool, 1.8, the unloading module, 1.9, output belt, 2.1, the base, 2.2, the support frame, 2.3, the lift cylinder, 2.4, the lift guide rail, 2.5, the slide, 2.6, the mount, 2.7, the sharp module, 2.8, the support arm, 2.9, the solenoid valve, 2.10, the base guide rail, 3.1, the girder, 3.2, the fixed block, 3.3, the fixed bolster, 3.4, the sensor, 3.5, the magnetic chuck, 3.6, the connecting block, 3.7, the bracing piece, 3.8, the supporting beam, 3.9, the regulating block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Example 1
The utility model provides an use flexible pick up automatic feeding and blanking mechanism in punching production, includes:
the feeding module 1.1 is used for conveying the workpiece to a picking position, a feeding clamping fixture 1.2 is connected onto the feeding module in a sliding mode, and the workpiece is placed on the feeding clamping fixture 1.2;
a feeding module 1.3, one end of which is connected with a feeding jig 1.4, wherein the feeding jig 1.4 is used for picking up the workpiece on the feeding clamping fixture 1.2 and conveying the workpiece to the stamping die 1.5; the stamping die 1.5 is arranged on the press bottom plate 1.6, and the press bottom plate 1.6 is also provided with an output belt 1.9;
one end of the blanking module 1.8 is connected with a blanking jig 1.7 and used for taking out the workpiece on the stamping die 1.5 and conveying the workpiece to an output belt 1.9;
the blanking module 1.8 is positioned at one side of the press bottom plate 1.6, and the feeding module 1.1 and the feeding module 1.3 are positioned at the other side of the press bottom plate 1.6.
The feeding module 1.3 comprises a base 2.1, a base guide rail 2.10 is mounted on the base 2.1, a support frame 2.2 is connected onto the base guide rail 2.10 in a sliding manner, a lifting cylinder 2.3 is mounted on the side wall of the support frame 2.2, an output shaft of the lifting cylinder 2.3 is connected with a sliding plate 2.5, the sliding plate 2.5 is connected with a lifting guide rail 2.4 connected onto the side wall of the support frame 2.2 in a sliding manner, and the lifting cylinder 2.3 drives the sliding plate 2.5 to vertically move on the lifting guide rail 2.4; fixed mounting has mount 2.6 on the slide 2.5, installs sharp module 2.7 on the mount 2.6, and sliding connection has support arm 2.8 on sharp module 2.7, support arm 2.8 one end is connected with material loading tool 1.4. The solenoid valve 2.9 that is used for controlling material loading module 1.3 to open and stop is installed to support frame 2.2 lateral wall.
The feeding jig 1.4 comprises a main beam 3.1, and a connecting block 3.6 used for being connected with the supporting arm 2.8 is arranged in the middle of the main beam 3.1; the main beam 3.1 is connected with a plurality of fixed supports 3.3, and each fixed support 3.3 is provided with a sensor 3.4 for detecting a workpiece; still be connected with a plurality of fixed blocks 3.2 on the girder 3.1, two lateral walls that every fixed block 3.2 is relative all are connected with a supporting beam 3.8, swing joint has bracing piece 3.7 on the supporting beam 3.8, and swing joint has regulating block 3.9 on the bracing piece 3.7, and magnetic chuck 3.5 installs on regulating block 3.9. The connecting position of the support rod 3.7 on the support beam 3.8 is locked by a fixing bolt; the connecting position of the adjusting block 3.9 on the supporting rod 3.7 is locked by a fixing bolt.
The working process of the flexible pick-up automatic feeding and discharging mechanism comprises the following steps:
1. manually placing the workpiece on a feeding mould 1.2 driven by a feeding module 1.1 to complete workpiece positioning work, manually pressing a starting button to move the feeding module 1.1 forwards to drive the workpiece to enter a picking position of a feeding jig 1.4;
2. the lifting cylinder 2.3 in the feeding module 1.3 retracts to drive the fixing frame 2.6, the linear module 2.7, the supporting arm 2.8 and the feeding jig 1.4 connected with the supporting arm to descend to a picking position;
3. after a sensor 3.4 in the feeding jig 1.4 detects a workpiece, a signal is generated to enable a magnetic sucker 3.5 to act to suck the workpiece, and a lifting cylinder 2.3 in a feeding module 1.3 extends out to complete workpiece picking action;
4. a motor in the linear module 2.7 rotates to send the support arm 2.8, the feeding jig 1.4 and the workpiece to the upper part of the stamping die 1.5;
5. the lifting cylinder 2.3 in the feeding module 1.3 retracts to drive the fixed frame 2.6, the linear module 2.7, the supporting arm 2.8, the feeding jig 1.4 connected with the supporting arm and the workpiece to descend to a workpiece placing position;
6. after the feeding jig 1.4 and the workpiece are descended to the proper position, the magnetic chuck 3.5 acts again to release the workpiece, and the lifting cylinder 2.3 in the feeding module 1.3 extends out to complete the workpiece releasing action;
7. a motor in the linear module 2.7 acts to drive the supporting arm 2.8 and the feeding jig 1.4 to return to a picking position;
8. the system sends a signal to the press to perform stamping operation, after the stamping is finished, the press is opened, a finishing signal is generated, the blanking module 1.8 acts to drive the blanking jig 1.7 to take out the stamped workpiece from the stamping die 1.5;
9. the blanking jig 1.7 is driven by the blanking module 1.8 to move to the position above the output belt 1.9, a workpiece is placed on the output belt 1.9, and then the workpiece is restored to a waiting position for taking the workpiece;
10. after the workpiece is placed on the output belt 1.9, the output belt 1.9 rotates, the workpiece is transported to a designated position, and the processes of loading, unloading and stamping of one workpiece are completed.
Wherein, the blanking jig 1.7 has the same structure as the feeding jig 1.4, and the blanking module 1.8 has the same structure as the feeding module 1.3.
Can accomplish the work of going up unloading in succession through the step more than the circulation, avoid personnel and press direct contact in work engineering, effectively reduced the emergence probability of bodily injury accident, this mechanism simple structure simultaneously, convenient operation compares the material loading system of robot and can practices thrift equipment cost by a wide margin.
Example 2
The adjusting mode when changing the variety of the produced parts is as follows:
in the production process, the quick replacement production equipment is often required to correspond to different products, and the flexible pick-up automatic feeding and discharging mechanism can meet the requirement of realizing the quick replacement production by adjusting the mechanism of the flexible pick-up automatic feeding and discharging mechanism.
1. The left and right positions and the adsorption angle of the magnetic sucker 3.5 can be adjusted by loosening the fixing bolt of the adjusting block 3.9 so as to meet the requirements of the shape and the length of a product.
2. The front and back positions and the adsorption angle of the magnetic chuck 3.5 can be adjusted by loosening the fixing bolt of the support rod 3.7 so as to meet the requirements of the shape and the width of a product.
The requirement for replacing the production product can be quickly met through the adjustment, the whole set of jig does not need to be replaced, the production efficiency is improved, and the equipment cost is saved.
Example 3
The connection of the support arm 2.8 to the linear module 2.7 can be arranged to face upwards or to one side, depending on the requirements of the actual workpiece pick-up position.
The above description is only the specific implementation manner of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the design of the present invention within the technical scope of the present invention.
Claims (6)
1. The utility model provides an use flexible pick up automatic feeding and blanking mechanism in punching production which characterized in that includes:
the feeding module (1.1) is used for conveying the workpiece to a picking position, a feeding clamping fixture (1.2) is connected onto the feeding module in a sliding mode, and the workpiece is placed on the feeding clamping fixture (1.2);
the feeding module (1.3) is connected with a feeding jig (1.4) at one end, and the feeding jig (1.4) is used for picking up the workpiece on the feeding clamping fixture (1.2) and conveying the workpiece to the stamping die (1.5); the stamping die (1.5) is arranged on a press bottom plate (1.6), and an output belt (1.9) is also arranged on the press bottom plate (1.6);
the blanking module (1.8) is connected with a blanking jig (1.7) at one end and used for taking out the workpiece on the stamping die (1.5) and conveying the workpiece to an output belt (1.9);
the blanking module (1.8) is positioned at one side of the press bottom plate (1.6), and the feeding module (1.1) and the feeding module (1.3) are positioned at the other side of the press bottom plate (1.6).
2. The flexible picking automatic loading and unloading mechanism applied to stamping production as claimed in claim 1, wherein the loading module (1.3) comprises a base (2.1), a base guide rail (2.10) is installed on the base (2.1), a support frame (2.2) is connected on the base guide rail (2.10) in a sliding manner, a lifting cylinder (2.3) is installed on the side wall of the support frame (2.2), an output shaft of the lifting cylinder (2.3) is connected with a sliding plate (2.5), the sliding plate (2.5) is connected with a lifting guide rail (2.4) connected on the side wall of the support frame (2.2) in a sliding manner, and the lifting cylinder (2.3) drives the sliding plate (2.5) to move vertically on the lifting guide rail (2.4); fixed mounting has mount (2.6) on slide (2.5), installs sharp module (2.7) on mount (2.6), and sliding connection has support arm (2.8) on sharp module (2.7), support arm (2.8) one end is connected with material loading tool (1.4).
3. The flexible picking automatic loading and unloading mechanism applied to stamping production according to claim 2 is characterized in that the loading jig (1.4) comprises a main beam (3.1), and a connecting block (3.6) connected with the supporting arm (2.8) is arranged in the middle of the main beam (3.1); a plurality of fixed supports (3.3) are connected to the main beam (3.1), and a sensor (3.4) for detecting a workpiece is mounted on each fixed support (3.3); still be connected with a plurality of fixed blocks (3.2) on girder (3.1), two lateral walls that every fixed block (3.2) is relative all are connected with a supporting beam (3.8), install on supporting beam (3.8) and are used for adsorbing magnetic chuck (3.5) of work piece.
4. The flexible picking automatic loading and unloading mechanism applied to stamping production as claimed in claim 3 is characterized in that the support beam (3.8) is movably connected with a support rod (3.7), the support rod (3.7) is movably connected with an adjusting block (3.9), and the magnetic chuck (3.5) is installed on the adjusting block (3.9).
5. The flexible pick-up automatic loading and unloading mechanism applied to stamping production as claimed in claim 4, wherein the connecting position of the support rod (3.7) on the support beam (3.8) is locked by a fixing bolt; the connecting position of the adjusting block (3.9) on the supporting rod (3.7) is locked by a fixing bolt.
6. The flexible picking automatic loading and unloading mechanism applied to stamping production according to claim 2 is characterized in that the side wall of the supporting frame (2.2) is provided with an electromagnetic valve (2.9) for controlling the loading module (1.3) to start and stop.
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CN202022923430.4U CN213915815U (en) | 2020-12-09 | 2020-12-09 | Flexible picking automatic feeding and discharging mechanism applied to stamping production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114309245A (en) * | 2022-03-14 | 2022-04-12 | 华楷麦尔汽车系统(宁波)有限公司 | Automatic rubberizing equipment of word tablet line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114309245A (en) * | 2022-03-14 | 2022-04-12 | 华楷麦尔汽车系统(宁波)有限公司 | Automatic rubberizing equipment of word tablet line |
CN114309245B (en) * | 2022-03-14 | 2022-05-27 | 华楷麦尔汽车系统(宁波)有限公司 | Automatic rubberizing equipment of word tablet line |
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