CN212845185U

CN212845185U - Ultrasonic detection and lightning protection fixing device

Info

Publication number: CN212845185U
Application number: CN202021792401.2U
Authority: CN
Inventors: 陈江龙; 谢从兵
Original assignee: Jiangsu Rongqing Science & Technology Co ltd
Current assignee: Jiangsu Rongqing Science & Technology Co ltd
Priority date: 2020-08-25
Filing date: 2020-08-25
Publication date: 2021-03-30
Anticipated expiration: 2030-08-25

Abstract

The utility model discloses a device for fixing ultrasonic detection and lightning protection, which comprises an ultrasonic detection module, a temperature detection module, a core part packaging frame, an adjusting and locking device, a bolt locking device, a lightning protection cover and a cable component; the core part packaging frame is composed of an upper cylinder and a lower cylinder, the outer diameter of the upper cylinder is smaller than that of the lower cylinder, the upper cylinder and the lower cylinder are both of hollow structures, a first through hole and a second through hole are arranged in the upper cylinder and the lower cylinder, and the inner diameter of the first through hole is smaller than that of the second through hole; the inner diameter and the height of the second through hole are respectively the same as the outer diameter and the height of the ultrasonic detection module, and the ultrasonic detection module is arranged in the second through hole; the temperature detection module is arranged in the first through hole in the core part packaging frame, and the top of the ultrasonic detection module.

Description

Ultrasonic detection and lightning protection fixing device

Technical Field

The utility model belongs to the technical field of ultrasonic wave nondestructive test, concretely relates to ultrasonic transducer module device with function of detecting a flaw satisfies outdoor application requirement.

Background

The metal material is the earliest material applied to human beings and plays a very important role in the life nowadays. The metal material is widely applied to the fields of aerospace, nuclear energy, chemical engineering, electric power, precise instruments, high-speed railways and the like. Whether the performance of the metal material is good or bad has great relation to the normal operation and the service life of the equipment. The damage of the metal material mainly comes from two aspects: firstly, the problems of surface scratch defect, layering and the like can be caused in the production and processing process of metal materials; secondly, in the using process, the metal material is damaged by fatigue, creep deformation, internal holes and the like due to the influence of temperature, corrosion, radiation and the like. Particularly the latter, require real-time monitoring during use using non-destructive testing means.

The currently common nondestructive testing methods mainly comprise an eddy current method, a magnetic powder testing method, an electromagnetic method and an ultrasonic nondestructive testing method. The ultrasonic nondestructive detection method can realize the detection and evaluation of the surface or internal defects of the material according to the propagation characteristics (such as reflection, transmission, attenuation and the like) of ultrasonic waves. When the ultrasonic wave encounters a defect in the propagation process, the ultrasonic wave reflection or scattering phenomenon occurs at the defect due to the discontinuity of acoustic impedance at the defect, the position and the size of the defect can be very accurately evaluated according to the amplitude and the propagation time of the received transmission, reflection or scattering signal, and the detection precision can reach the micron level. With the continuous development of scientific technology and material technology, the ultrasonic nondestructive testing technology is widely applied to various industrial fields and high-tech industries due to the characteristics of safety, high testing speed, miniaturization of equipment and harmlessness to human bodies and materials to be tested.

The sound source capable of exciting sound waves meeting the requirements of industrial application is the basis of the ultrasonic nondestructive testing technology. Ultrasonic transducers may be used to transmit and receive ultrasonic signals to enable the transmission of information and the detection of surface and internal defects in materials. In the process of developing the traditional ultrasonic transducer, two major indexes of the sensitivity and the bandwidth of the ultrasonic transducer are mainly considered. And many real-time supervision work need go on under outdoor environment, have that the humiture changes greatly, and the dust is many, needs problems such as lightning protection. This requires that the ultrasonic transducer be designed to ensure sufficient detection accuracy and reliability in practical application environments.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model aims to solve the technical problem that to prior art not enough, provide a device that ultrasonic testing and lightning protection are fixed to have high reliability and high detection precision in practical application.

In order to solve the technical problem, the utility model discloses a device that ultrasonic detection and lightning protection are fixed, including ultrasonic detection module 1, temperature detection module 2, nuclear core part encapsulation frame 3, adjustment locking device 4, bolt locking device 5, lightning-arrest protection casing 6, cable 7 and cable component 8.

The core part packaging frame 3 is composed of an upper cylinder and a lower cylinder, the outer diameter of the upper cylinder is smaller than that of the lower cylinder, the upper cylinder and the lower cylinder are both of hollow structures, a first through hole 38 and a second through hole 39 are arranged in the upper cylinder and the lower cylinder, and the inner diameter of the first through hole 38 is smaller than that of the second through hole 39; the inner diameter and the height of the second through hole 39 are respectively the same as the outer diameter and the height of the ultrasonic detection module 1, and the ultrasonic detection module 1 is arranged in the second through hole 39.

The temperature detection module 2 is arranged inside the first through hole 38 in the core part packaging frame 3, and the top of the ultrasonic detection module 1 is bonded with the inside of the core part packaging frame 3; the temperature detection module 2 is a temperature feedback device, and feeds back the detected temperature change to a back-end processing program, so as to facilitate parameter adjustment.

The temperature detection module is a radio frequency temperature sensor, an acoustic temperature sensor and the like.

The adjusting and locking device 4 comprises an external thread locking end 41 and a torsion device 42, wherein the torsion device 42 is arranged above the external thread locking end 41; a third through hole is formed in the adjusting and locking device 4, and the inner diameter of the third through hole is the same as the outer diameter of the cylinder on the core part packaging frame 3; the bottom of the cylinder on the core part packaging frame 3 is arranged in the third through hole of the adjusting and locking device 4.

A fourth through hole is formed in the bolt locking device 5, and an upper-end internal thread locking end 51, a middle torsion device 59 and a lower-end internal thread locking end 52 are sequentially arranged from top to bottom; the internal thread of the upper internal thread locking end 51 is matched with the external thread of the external thread locking end 41; the external thread locking end 41 and the lower cylinder of the core part packaging frame 3 are arranged in the thread locking end 51 and the middle torsion device 59 in the fourth through hole of the bolt locking device 5; wherein, the external thread locking end 41 of the adjusting locking device 4 is arranged at the upper part of the internal thread locking end 51 at the upper end; the lower cylinder of the core section encasement frame 3 is placed in the lower portion of the threaded locking end 51 in the fourth through hole of the bolt locking device 5 and the middle torsion device 59.

The lightning protection shield 6 covers the outside of the bolt locking device 5 and is fixedly connected with the bolt locking device 5.

Wherein, the cable component 8 is fixedly connected with the cable component interface 61 of the lightning protection cover 6.

Further, the ultrasonic testing module 1 includes a backing structure 11 (e.g., sound absorbing rubber), a vibration exciting structure 12 (e.g., piezoelectric ceramic), a matching structure 13 (e.g., epoxy resin, ethylene diamine), a coupling structure 14, a protective shell 16, and a signal line 15; the back lining structure 11, the vibration exciting structure 12 and the matching structure 13 are sequentially bonded and fixed in the protective shell 16, and the signal wire 15 is respectively arranged on the bonding surfaces of the back lining structure 11 and the vibration exciting structure 12 and the bonding surfaces of the vibration exciting structure 12 and the matching structure 13; wherein, the top of the protective shell 16 is provided with an orifice for leading out the electrode (signal wire 15); the coupling structure 14 is arranged between the matching structure 13 of the ultrasonic detection module 1 and the screw to be detected, and the top and the bottom of the coupling structure are coated with butter.

Further, a signal socket 31 is arranged at the top of the first through hole 38; the top of cylinder still is equipped with last seal groove 32 down in core portion encapsulation frame 3, the lateral part is equipped with well seal groove 33, the bottom is equipped with end seal groove 34, seal groove 32, seal groove 33, seal groove 34 all correspond and be equipped with fixed sealing strip 35, sealing strip 36 and sealing strip 37.

Further, a sealing groove 53 and a sealing groove 54 are arranged on the side portion of the upper end internal thread locking end 51 of the bolt locking device 5, and the sealing groove 53 and the sealing groove 54 are respectively and correspondingly provided with a fixed sealing strip 55 and a fixed sealing strip 56.

Further, a threaded hole 57 is further formed in the middle of the seal groove 53 and the seal groove 54; the internal threads of the lower internal thread locking end 52 are matched with the external threads of the screw to be detected.

Furthermore, the outer side of the lightning protection cover 6 is also provided with a fixing screw 58; further preferably, three fixing screws 58 are arranged on the outer side of the lightning protection cover 6.

Furthermore, the lightning protection cover 6 is made of metal material, the upper part of the lightning protection cover is of a hemispherical structure, and the lower part of the lightning protection cover is of a cylindrical structure; the lightning protection shield is also provided with a fixing screw hole 62 which is matched with the threaded hole 57 for use so as to fix the lightning protection shield 6.

Furthermore, a through hole is reserved on the cable component 8 for leading out a cable, and one end of the cable 7 is connected into the lightning protection shield 6 from the interface 61 of the cable component 8 and is connected with the signal socket 31 of the core part packaging frame 3 and the signal wire 15 of the ultrasonic detection module 1; the other end is connected with the equipment. The cable component 8 is an industrial special cable component and has a dustproof and waterproof function.

Further, when in use, the screw to be detected is placed inside the internal thread locking end 52 at the lower end of the bolt locking device 5 (fixed together by thread rotation), the switch of the connecting device is turned on, excitation voltage is applied through the electrodes, and the ultrasonic detection module can emit sound waves under the action of the excitation voltage; when the ultrasonic detection module touches an obstacle, the sound wave is reflected, and the ultrasonic detection module can receive an echo signal, namely, the detection is started. The screw to be detected is mainly used for large-scale equipment, such as wind power.

Has the advantages that: compared with the prior art, the utility model has the advantages of as follows:

(1) the utility model discloses in core module encapsulation frame is the non-metallic material preparation, combines with lightning-arrest protection casing to carry out effective protection to ultrasonic testing module.

(2) The utility model provides a device can be effectively waterproof dustproof, is fit for outdoor high altitude and uses.

(3) The utility model provides a device has used the coupling structure, can satisfy the detection requirement under the different temperatures, satisfies actual engineering detection demand.

(4) The utility model provides a device realizes having the measurement of not damaged to metal material, especially metal screw, improves and detects precision and reliability.

Drawings

These and/or other advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings and the following detailed description.

FIG. 1 is a front view of an ultrasonic testing and lightning protection fixture;

FIG. 2 is a cross-sectional view of the ultrasonic testing and lightning protection fixing device in a testing state (the cross-sectional view is shown after the ultrasonic testing and lightning protection fixing device is rotated 90 degrees rightwards in FIG. 1);

FIG. 3 is a cross-sectional view of an ultrasonic testing module;

FIG. 4 is a cross-sectional view of a core module package shelf;

FIG. 5 is a cross-sectional view of the adjustment locking device;

FIG. 6 is a cross-sectional view of the bolt locking apparatus;

fig. 7 is a front view of the lightning protection shield (fig. 2 shows a left side view of the ultrasonic testing and lightning protection fixing device);

FIG. 8 is a side view of an ultrasonic testing and lightning protection fixture;

FIG. 9 is a side view of an ultrasonic testing and lightning protection fixture;

FIG. 10 is a bottom view of the ultrasonic testing and lightning protection fixture;

FIG. 11 is a bottom view of the ultrasonic testing and lightning protection fixture;

FIG. 12 is a rear view of an ultrasonic testing and lightning protection fixture.

Detailed Description

An ultrasonic testing and lightning protection fixing device as shown in fig. 1 and 2 comprises an ultrasonic testing module 1, a temperature testing module 2, a core part packaging frame 3, an adjusting and locking device 4, a bolt locking device 5, a lightning protection shield 6, a cable 7 and a cable component 8, wherein fig. 8 and 9 are side views in different directions of the device, fig. 10 is a bottom view of the device, fig. 11 is a bottom view of the device, and fig. 12 is a rear view of the device.

As shown in fig. 4, the core portion package frame 3 is made of a non-metal material and is composed of an upper cylinder and a lower cylinder, the outer diameter of the upper cylinder is smaller than that of the lower cylinder, the upper cylinder and the lower cylinder are both of a hollow structure, a first through hole 38 and a second through hole 39 are formed in the upper cylinder and the lower cylinder, and the inner diameter of the first through hole 38 is smaller than that of the second through hole 39. As shown in fig. 1, the inner diameter and the height of the second through hole 39 are the same as the outer diameter and the height of the ultrasonic testing module 1, respectively, and the ultrasonic testing module 1 is disposed inside the second through hole 39. The temperature detection module 2 is arranged inside the first through hole 38 in the core part packaging frame 3, and the top of the ultrasonic detection module 1 is bonded with the inside of the core part packaging frame 3; the temperature detection module 2 is a temperature feedback device (surface acoustic wave sensor), and the temperature detection module 2 feeds back the temperature change to a back-end processing program for corresponding data analysis. As shown in fig. 5, the adjusting and locking device 4 includes an external locking end 41 and a torsion device 42, and the torsion device 42 is disposed above the external locking end 41; a third through hole is formed in the adjusting and locking device 4, and the inner diameter of the third through hole is the same as the outer diameter of the cylinder on the core part packaging frame 3; the bottom of the cylinder on the core part packaging frame 3 is arranged in the third through hole of the adjusting and locking device 4. A fourth through hole is formed in the bolt locking device 5, and an upper-end internal thread locking end 51, a middle torsion device 59 and a lower-end internal thread locking end 52 are sequentially arranged from top to bottom; the internal thread of the upper internal thread locking end 51 is matched with the external thread of the external thread locking end 41 and is fixedly connected with the adjusting lock device 4; the external thread locking end 41 and the cylinder below the core part packaging frame 3 are arranged in a fourth through hole of the bolt locking device 5; the adjusting and locking device 4 is arranged inside the upper internal thread locking end 51; the lower internal thread locking end 52 is fixed with a bolt to be tested and the like. The lightning protection shield 6 covers the outside of the bolt locking device 5 and is fixedly connected with the bolt locking device 5. Wherein, the cable component 8 is fixedly connected with the cable component interface 61 of the lightning protection cover 6.

Further, as shown in fig. 3, the ultrasonic detection module 1 includes a backing structure 11 (for absorbing unwanted acoustic energy), a vibration exciting structure 12 (for generating acoustic energy), a matching structure 13 (for effectively propagating acoustic waves out), a coupling structure 14, a protective shell 16, and signal lines 15; the back lining structure 11, the vibration exciting structure 12 and the matching structure 13 are sequentially bonded and fixed in the protective shell 16, and the signal wire 15 is respectively arranged on the bonding surfaces of the back lining structure 11 and the vibration exciting structure 12 and the bonding surfaces of the vibration exciting structure 12 and the matching structure 13; wherein, the top of the protective shell 16 is provided with an orifice for leading out the electrode; the coupling structure 14 is made of insulating resin material and has good flexibility, and is arranged between the matching structure 13 of the ultrasonic detection module 1 and the screw rod to be detected, and the top and the bottom of the coupling structure are coated with butter to improve the coupling effect and can be tightly attached to the screw rod to be detected without generating gaps.

Further, as shown in fig. 4, the top of the first through hole 38 is provided with a signal socket 31; the top of cylinder still is equipped with last seal groove 32 down in core portion encapsulation frame 3, the lateral part is equipped with well seal groove 33, the bottom is equipped with end seal groove 34, seal groove 32, seal groove 33, seal groove 34 all correspond and be equipped with fixed sealing strip 35, sealing strip 36 and sealing strip 37.

Further, as shown in fig. 6, a sealing groove 53 and a sealing groove 54 are provided at a side portion of the upper end internal thread locking end 51 of the bolt locking device 5, and the sealing groove 53 and the sealing groove 54 are respectively provided with a fixed sealing strip 55 and a fixed sealing strip 56. Further, a threaded hole 57 is further formed in the middle of the seal groove 53 and the seal groove 54; the inner diameter of the upper internal thread locking end 51 is the same as the outer diameter of the external thread locking end 41, and the structure can be conveniently assembled and installed and realize the positioning of the mechanical detection core module; the internal thread of the lower internal thread locking end 52 is matched with the external thread of the screw to be tested, so as to realize fixation with the screw to be tested.

Further, as shown in fig. 7, the lightning protection cover 6 is made of a metal material and is used for outdoor lightning protection, and the upper portion of the lightning protection cover is of a hemispherical structure while the lower portion thereof is of a cylindrical structure; three fixing screws 58 are further arranged on the outer side of the lower cylindrical structure of the lightning protection cover 6; three fixing screws 58 are evenly distributed, and one fixing screw is arranged at every 120 degrees; furthermore, the lightning protection cover is also provided with a fixing screw hole 62 which is matched with the threaded hole 57 for use so as to fix the lightning protection cover 6; the bolt locking device 5 and the lightning protection shield 6 are fixed together by the fixing screw 58 and the threaded hole 57.

Further, one end of the cable 7 in the cable member 8 is connected with the signal socket 31 of the core part packaging frame 3 and the signal wire 15 of the ultrasonic detection module 1 from the cable member interface 61 to the inside of the lightning protection cover 6; the other end is connected with a test host (an ultrasonic tester).

Further, when the device is used, a switch connected with host equipment is turned on, a screw to be detected (a large screw used for wind power) is placed inside the internal thread locking end 52 at the lower end of the bolt locking device 5, excitation voltage is applied through electrodes, and the ultrasonic detection module can emit sound waves under the action of the excitation voltage; when the ultrasonic testing device touches an obstacle, sound waves are reflected, the ultrasonic testing module can receive echo signals, namely, the surface and the internal defects of the screw to be tested are detected, the internal defects are mainly detected, and the ultrasonic signals are transmitted to the testing host after being received.

The utility model provides a thinking and method of device of ultrasonic detection and lightning protection specifically realize that this technical scheme's method and approach are many, above only the utility model discloses a preferred embodiment should point out, to this technical field's ordinary technical personnel, is not deviating from the utility model discloses under the prerequisite of principle, can also make a plurality of improvements and moist decorations, these improve and moist decorations should also be regarded as the utility model discloses a protection scope. All the components not specified in the present embodiment can be realized by the prior art.

Claims

1. The device for ultrasonic detection and lightning protection fixation is characterized by comprising an ultrasonic detection module (1), a temperature detection module (2), a core part packaging frame (3), an adjusting and locking device (4), a bolt locking device (5), a lightning protection shield (6) and a cable component (8);

the core part packaging frame (3) is composed of an upper cylinder and a lower cylinder, the outer diameter of the upper cylinder is smaller than that of the lower cylinder, the upper cylinder and the lower cylinder are both of a hollow structure, a first through hole (38) and a second through hole (39) are arranged in the upper cylinder and the lower cylinder, and the inner diameter of the first through hole (38) is smaller than that of the second through hole (39); the inner diameter and the height of the second through hole (39) are respectively the same as the outer diameter and the height of the ultrasonic detection module (1), and the ultrasonic detection module (1) is arranged in the second through hole (39);

the temperature detection module (2) is arranged inside a first through hole (38) in the core part packaging frame (3) and at the top of the ultrasonic detection module (1);

the adjusting and locking device (4) comprises an external thread locking end (41) and a torsion device (42), and the torsion device (42) is arranged above the external thread locking end (41); a third through hole is formed in the adjusting and locking device (4), and the inner diameter of the third through hole is the same as the outer diameter of the cylinder on the core part packaging frame (3); the bottom of the cylinder on the core part packaging frame (3) is arranged in a third through hole of the adjusting and locking device (4);

wherein, a fourth through hole is arranged in the bolt locking device (5), and an upper-end internal thread locking end (51), a middle torsion device (59) and a lower-end internal thread locking end (52) are sequentially arranged from top to bottom; the internal thread of the internal thread locking end (51) at the upper end is matched with the external thread of the external thread locking end (41); the external thread locking end (41) and the lower cylinder of the core part packaging frame (3) are arranged on a thread locking end (51) and a middle torsion device (59) in a fourth through hole of the bolt locking device (5);

the lightning protection shield (6) is covered outside the bolt locking device (5) and is fixedly connected with the bolt locking device (5);

the cable component (8) is fixedly connected with a cable component interface (61) of the lightning protection shield (6).

2. The device for ultrasonic testing and lightning protection according to claim 1, wherein the ultrasonic testing module (1) comprises a backing structure (11), a vibration exciting structure (12), a matching structure (13), a coupling structure (14), a protective shell (16) and a signal wire (15); the back lining structure (11), the vibration excitation structure (12) and the matching structure (13) are sequentially bonded and fixed in the protective shell (16), the signal wire (15) is respectively arranged on the bonding surfaces of the back lining structure (11) and the vibration excitation structure (12), and the bonding surfaces of the vibration excitation structure (12) and the matching structure (13); wherein, the top of the protective shell (16) is provided with an orifice.

3. The ultrasonic detection and lightning protection fixing device according to claim 1, wherein a signal socket (31) is arranged at the top of the first through hole (38); the top of cylinder still is equipped with seal groove (32) down in core portion encapsulation frame (3), the lateral part is equipped with well seal groove (33), bottom seal groove (34) are equipped with to the bottom, seal groove (32), seal groove (33), seal groove (34) all correspond and be equipped with fixed sealing strip (35), sealing strip (36) and sealing strip (37).

4. The ultrasonic detection and lightning protection fixing device according to claim 1, wherein a sealing groove (53) and a sealing groove (54) are formed in the side portion of the internal thread locking end (51) at the upper end of the bolt locking device (5), and a fixing sealing strip (55) and a fixing sealing strip (56) are correspondingly formed in each of the sealing groove (53) and the sealing groove (54).

5. The device for ultrasonic detection and lightning protection according to claim 4, wherein a threaded hole (57) is further formed in the middle of the sealing groove (53) and the sealing groove (54).

6. The apparatus for ultrasonic testing and lightning protection according to claim 1, wherein the internal thread of the lower female locking end (52) is matched with the external thread of the screw to be tested.

7. The device for ultrasonic detection and lightning protection fixing according to claim 1, wherein the lightning protection shield (6) is further provided with a fixing screw (58) at the outer side.

8. The device for ultrasonic testing and lightning protection fixing according to claim 1, wherein the lightning protection shield (6) is further provided with a fixing screw hole (62) for cooperating with the screw hole (57) to fix the lightning protection shield (6).

9. The device for ultrasonic testing and lightning protection fixation according to claim 1, wherein one end of the cable (7) in the cable component (8) is connected with the signal socket (31) of the core part packaging frame (3) and the signal wire (15) of the ultrasonic testing module (1) from the cable component interface (61) to the inside of the lightning protection shield (6); the other end is connected with the equipment.

10. The device for ultrasonic testing and lightning protection fixing according to claim 9, wherein when in use, the screw to be tested is placed inside the lower end internal thread locking end (52) of the bolt locking device (5), and the switch of the connecting equipment is opened, so that the test is started.