CN212645341U - A channel formula has core induction zinc sheet founding stove for on zinc ingot production line - Google Patents
A channel formula has core induction zinc sheet founding stove for on zinc ingot production line Download PDFInfo
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- CN212645341U CN212645341U CN202022024432.XU CN202022024432U CN212645341U CN 212645341 U CN212645341 U CN 212645341U CN 202022024432 U CN202022024432 U CN 202022024432U CN 212645341 U CN212645341 U CN 212645341U
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 239000011701 zinc Substances 0.000 title claims abstract description 66
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 230000006698 induction Effects 0.000 title claims abstract description 26
- 239000011819 refractory material Substances 0.000 claims abstract description 49
- 239000011449 brick Substances 0.000 claims abstract description 34
- 238000005266 casting Methods 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000155 melt Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 7
- 239000004927 clay Substances 0.000 claims description 6
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 abstract description 12
- 230000008018 melting Effects 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 description 18
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000004364 calculation method Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005520 electrodynamics Effects 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Furnace Details (AREA)
Abstract
The utility model discloses a channel type cored induction zinc sheet casting furnace used on a zinc ingot production line, which comprises a furnace body and a plurality of inductors arranged outside the furnace body, wherein the furnace body comprises a furnace shell and furnace wall refractory materials, and the shape of the furnace shell is a cuboid; the furnace wall refractory material consists of a castable refractory layer, a high-alumina brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside, and is tightly attached to the inner surface of the furnace shell; the inductor comprises a steel shell, and an iron core, a coil, a lining, a channel and a refractory material which are arranged in the steel shell; a coil is wound on the iron core; the refractory material is arranged on the inner surface of the steel shell, the lining is arranged between the refractory material and the coil, and one end of the channel of the melting channel is communicated with the furnace body. The utility model discloses a melt channel formula has core response zinc sheet founding stove for on zinc ingot production line rationally optimizes furnace body refractory material structure, improves the anti ability of leaking of furnace body refractory material, reduces stove outer covering temperature, reaches energy-conserving purpose of subtracting the consumption.
Description
Technical Field
The utility model relates to a melting channel type cored induction zinc sheet casting furnace used on a zinc ingot production line.
Background
With the increasingly wide application of zinc ingot products in various industries, particularly the wide application of galvanized products, the products have excellent corrosion resistance, so that the products have great development in the fields of household appliances, automobiles, building materials and the like.
The zinc ingot product has the following technical performance requirements and characteristics: a. the zinc melt has strong corrosivity; b. the working temperature of the melt is high, 480 ℃; c. the solidifying point of the molten zinc is very high, and the molten zinc is easy to solidify due to large temperature fluctuation; d. the molten zinc is easy to oxidize at high temperature to form zinc slag.
The zinc sheet casting furnace is a key device in the zinc smelting industry, and because the prior zinc sheet casting furnaces are imported from foreign countries, the developed zinc sheet casting furnace mainly has the following difficulties in order to meet the requirements of domestic metallurgical enterprises on investment on zinc ingot production line devices: the zinc melting rate is low, the service life of the furnace body is short, and the energy consumption for melting zinc is large.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's defect, providing a channel formula has core response zinc sheet founding stove for on zinc ingot production line, through the analysis of heat-conduction calculation and pure zinc melt freezing point, rationally optimize furnace body refractory material structure, improve the anti ability of leaking of furnace body refractory material, reduce stove outer covering temperature, reach energy-conserving purpose of subtracting the consumption.
The technical scheme for realizing the purpose is as follows: the utility model provides a melt channel formula has core response zinc sheet founding stove for on zinc ingot production line, includes the furnace body and sets up a plurality of inductors in the furnace body outside, its characterized in that:
the furnace body comprises a furnace shell and a furnace wall refractory material, the furnace shell is cuboid in shape, the upper part of the furnace shell is open, and reinforcing rib plates are welded on the periphery and the bottom surface of the furnace shell respectively; the furnace wall refractory material consists of a castable refractory layer, a high-alumina brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside, and the furnace wall refractory material is tightly attached to the inner surface of the furnace shell;
the inductor comprises a steel shell, and an iron core, a coil, a lining, a channel and a refractory material which are arranged in the steel shell, wherein the steel shell is fixed on the outer side of the furnace shell; the coil is wound on the iron core and is connected with an external power supply; the refractory material is arranged on the inner surface of the steel shell, the lining is arranged between the refractory material and the coil, and one end of the channel is communicated with the furnace body.
The above melting channel type cored induction zinc sheet casting furnace for the zinc ingot production line, wherein the high-alumina bricks of the high-alumina brick layer are filled with fire clay of the high-alumina brick layer; and the heat-insulating bricks of the heat-insulating brick layer are filled with fire clay of the heat-insulating brick layer.
The melting channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that a throat is formed at the joint of the inductor and the furnace body, and throat castable is arranged on the inner surface of the throat.
The channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that a castable refractory layer in furnace wall refractory material at the bottom of the furnace shell is a high-alumina castable refractory layer. The melting channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that the cross section of the melting channel is circular.
The melting channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that dry vibrating materials are arranged in the inductor.
The melting channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that the iron core is a silicon steel sheet iron core, the coil is a water-cooling coil, and the lining is a stainless steel or copper lining.
The channel type cored induction zinc sheet casting furnace for the zinc ingot production line is characterized in that the number of the inductors is even, and all the inductors are arranged on the outer side of the furnace body in a pairwise symmetry manner.
The utility model discloses a channel formula has core response zinc sheet founding stove for on zinc ingot production line, produce alternating magnetic field to induction coil through power output alternating current, make molten metal induction heating in the channel, molten zinc liquid in the channel can produce the electrodynamic force under alternating magnetic field, under different magnetic field intensity, molten metal takes place to flow in the channel after the heating, finally spray into the zinc liquid in the furnace body, the zinc liquid of furnace body can get into in the channel simultaneously, cold and hot molten metal forms a circulation heating's process like this, finally make the zinc liquid in the furnace body reach the temperature value of settlement. The utility model discloses an analysis of heat-conduction calculation and pure zinc melt freezing point rationally optimizes furnace body refractory material structure, improves the anti ability of leaking of furnace body refractory material, reduces stove outer covering temperature, reaches energy-conserving purpose of subtracting the consumption.
Drawings
FIG. 1 is a front view of a channel type cored induction zinc sheet casting furnace for a zinc ingot production line of the present invention;
FIG. 2 is a top view of the channel type cored induction zinc sheet casting furnace for the zinc ingot production line of the present invention;
FIG. 3 is a side view of the channel type cored induction zinc sheet casting furnace for the zinc ingot production line of the present invention;
FIG. 4 is an internal structure diagram of the channel type cored induction zinc sheet casting furnace of the utility model used on the zinc ingot production line.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the following detailed description is provided with reference to the accompanying drawings:
referring to fig. 1, 2, 3 and 4, a channel type induction zinc sheet casting furnace for a zinc ingot production line according to a preferred embodiment of the present invention includes a furnace body 100 and a plurality of inductors 200 disposed outside the furnace body 100.
The furnace body 100 comprises a furnace shell 1 and a furnace wall refractory material, wherein the furnace shell 1 is a cuboid structure which is manufactured by processing and welding thick steel plates, and the furnace wall refractory material is built and poured by refractory materials and is tightly attached to the inner wall of the furnace shell 1. The shape of the furnace shell 1 is a cuboid, the upper part of the furnace shell 1 is opened, reinforcing rib plates are welded on the surfaces of the periphery and the bottom of the furnace shell 1 respectively, the furnace shell 1 is used for supporting internal furnace wall refractory materials and molten metal, and the steel shell adopting the reinforcing rib plates can prevent the steel shell from deforming; the furnace wall refractory clings to the inner surface of the furnace shell 1, and the furnace wall refractory is used for supporting the zinc liquid and has the functions of heat preservation and erosion resistance. The refractory material of the furnace wall consists of a castable refractory layer 8, a high-alumina brick layer 9 and a heat-insulating brick layer 10 which are sequentially arranged from inside to outside, and high-alumina bricks of the high-alumina brick layer 9 are filled and sealed through high-alumina brick layer fire clay 13; the insulating bricks of the insulating brick layer 10 are filled and sealed through insulating brick layer fire clay 12, the insulating brick layer 10 is used for reducing heat loss caused by heat conduction of molten metal, the high-alumina brick layer 9 is used for preventing the molten metal leaked from a high-alumina castable layer from continuing to leak towards the steel shell, and the castable refractory layer 8 is a refractory layer directly contacting with the molten metal and has strong corrosion resistance.
The inductor 200 comprises a steel shell 2, and an iron core 3, a coil 4, a lining 6, a melting channel 5 and a refractory material 7 which are arranged in the steel shell 2, wherein the steel shell 2 is of a special structure which is manufactured by processing and welding thick steel plates, and the steel shell 2 is fixed on the outer side of a furnace shell 1; the iron core 3 is made of silicon steel sheet and is installed inside the inductor; the coil 4 is wound on the iron core 3, and the coil 4 is connected with an external power frequency or intermediate frequency power supply; the refractory material 7 is arranged on the inner surface of the steel shell 2, the molten zinc channel 5 is a special appearance structure zinc liquid channel which is optimally designed by a computer and is positioned between the refractory material 7 and the coil 4; the liner 6 is disposed between the refractory 7 and the coil 4, and one end of the channel 5 communicates with the furnace body 100. The refractory material 7 plays a role in isolating molten metal and has strong corrosion resistance, the steel shell 2 is used for supporting the refractory material 7 and other related metal components inside, and the iron core 3 is equivalent to a transformer iron core; the bushing 6 is used for supporting the internal refractory material 7 and isolating the refractory material 7 from other components, after the coil 4 is electrified, an alternating magnetic field is generated around the coil, molten metal generates eddy current in the magnetic field and generates heat, so that the purpose of heating the molten metal is achieved, the molten metal channel 5 is a molten channel formed through a special die, the molten metal circularly flows in the molten channel 5 and is heated under the magnetic field generated by the electrified coil 5, and a closed loop formed by metal in the molten channel 5 is equivalent to a secondary side coil of a transformer.
The junction of the inductor 200 and the furnace body 100 forms a throat, the inner surface of the throat is provided with throat castable 11, and the throat castable 11 is used for the special-shaped part of the throat of the inductor. The channel 5 is circular in cross-section. The inductor 200 is internally provided with dry vibrating materials. The iron core 3 is a silicon steel sheet iron core, the coil 4 is a water-cooling coil, and the lining 6 is a stainless steel or copper lining.
In this embodiment, the number of the inductors 200 is four (even number), and the four inductors 200 are symmetrically arranged on the outer side of the furnace body in pairs.
The utility model discloses a channel formula has core response zinc sheet founding stove for on zinc ingot production line, furnace wall refractory material adopts the structural style of one deck pouring material flame retardant coating 8, one deck high alumina brick layer 9 and one deck insulating brick layer 10, through heat conduction calculation, ensure that the zinc liquid freezing point takes place in the pouring material, in case the zinc liquid pierces through pouring material flame retardant coating 8, high alumina brick layer 9 can play the effect that prevents the zinc liquid to continue to pierce through, ensure operating personnel's personal safety, insulating brick layer 10 in the outside is the heat loss that brings in order to reduce the heat conduction, energy-conservation subtracts the consumption, furnace wall refractory material that is located the bottom of furnace body adopts one deck high alumina pouring material flame retardant coating, one deck high alumina brick layer and one deck insulating brick layer, furnace wall structural design is equated in its effect, because the zinc liquid takes place the chemical reaction with silicon in refractory material easily under high temperature, form new compound, cause the zinc sediment many, reduce the corrosion resisting ability of refractory material simultaneously, the corrosion resistance of the refractory is greatly improved by adopting the high-aluminum castable with high aluminum and low silicon content, and the slagging amount is also properly reduced; inductor 200 installs the outside at the furnace body, after inner coil 4 circular telegram, produce alternating magnetic field, the zinc liquid in the heating inductor molten channel passageway 5, make this part zinc liquid produce the electrodynamic force simultaneously, the zinc liquid takes place to flow under the electrodynamic force effect and carries out cold and hot zinc liquid exchange with the zinc liquid in furnace body 100, because produce the dross in the zinc liquid easily, and the dross is attached to inside molten channel passageway 5 easily, thereby cause molten channel passageway 5 to block up, shorten inductor life, can improve the mobility of zinc liquid greatly through the molten channel passageway 5 that adopts circular cross-section, make the zinc liquid quick blowout inductor after the heating, flow in the stove, thereby realize quick cold and hot circulation, because high-speed flow, inside temperature is even, the dross is difficult to attach to inside the molten channel, the life of inductor has been improved greatly.
The utility model discloses a melt channel formula has core response zinc sheet founding stove for on zinc ingot production line, through the simulation experiment, the inside temperature of coil under the condition of super high power work of detection coil optimizes coil structure, insulation design, makes water-cooling induction coil adapt to the operating mode of long-term super high power, high temperature operation. The super-power water-cooling inductor provides super-power zinc melting power.
After researching and selecting the refractory material of the inductor and mastering the specific situation that the refractory material and the pure zinc melt have physical and chemical reactions, the utility model selects the refractory material with proper components and manufacturing process, improves the corrosion resistance of the refractory material of the inductor and prolongs the service life of the inductor; aiming at the refractory material of the furnace body, the refractory material with proper components and manufacturing process is selected through heat conduction calculation, so that the corrosion resistance of the refractory material of the furnace body is improved, and the service life of the furnace body is further prolonged.
To sum up, the utility model discloses a channel formula has core response zinc sheet founding stove for on zinc ingot production line rationally optimizes furnace body refractory material structure, improves the anti ability of leaking of furnace body refractory material, reduces the stove outer covering temperature, reaches energy-conserving purpose of reducing consumption.
It will be appreciated by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as limitations of the present invention, and that changes and modifications to the above described embodiments will fall within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (8)
1. The utility model provides a melt channel formula has core response zinc sheet founding stove for on zinc ingot production line, includes the furnace body and sets up a plurality of inductors in the furnace body outside, its characterized in that:
the furnace body comprises a furnace shell and a furnace wall refractory material, the furnace shell is cuboid in shape, the upper part of the furnace shell is open, and reinforcing rib plates are welded on the periphery and the bottom surface of the furnace shell respectively; the furnace wall refractory material consists of a castable refractory layer, a high-alumina brick layer and a heat-insulating brick layer which are sequentially arranged from inside to outside, and the furnace wall refractory material is tightly attached to the inner surface of the furnace shell;
the inductor comprises a steel shell, and an iron core, a coil, a lining, a channel and a refractory material which are arranged in the steel shell, wherein the steel shell is fixed on the outer side of the furnace shell; the coil is wound on the iron core and is connected with an external power supply; the refractory material is arranged on the inner surface of the steel shell, the lining is arranged between the refractory material and the coil, and one end of the channel is communicated with the furnace body.
2. The channel type cored induction zinc sheet casting furnace for the zinc ingot production line according to claim 1, wherein the high alumina bricks of the high alumina brick layer are filled with fire clay of the high alumina brick layer; and the heat-insulating bricks of the heat-insulating brick layer are filled with fire clay of the heat-insulating brick layer.
3. The channel type cored induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the junction of the inductor and the furnace body forms a throat, and the inner surface of the throat is provided with throat castable.
4. The channel type induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the castable refractory layer in the furnace wall refractory at the bottom of the furnace shell is a high alumina castable refractory layer.
5. The channel-type cored induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the channel has a circular cross section.
6. The channel type cored induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the inductor is internally provided with dry vibrating materials.
7. The channel type cored induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the iron core is a silicon steel sheet iron core, the coil is a water-cooled coil, and the lining is a stainless steel or copper lining.
8. The channel type cored induction zinc sheet casting furnace for the zinc ingot production line as claimed in claim 1, wherein the number of the inductors is even, and all the inductors are arranged outside the furnace body in a two-by-two symmetrical manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022024432.XU CN212645341U (en) | 2020-09-15 | 2020-09-15 | A channel formula has core induction zinc sheet founding stove for on zinc ingot production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022024432.XU CN212645341U (en) | 2020-09-15 | 2020-09-15 | A channel formula has core induction zinc sheet founding stove for on zinc ingot production line |
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| Publication Number | Publication Date |
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| CN212645341U true CN212645341U (en) | 2021-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022024432.XU Active CN212645341U (en) | 2020-09-15 | 2020-09-15 | A channel formula has core induction zinc sheet founding stove for on zinc ingot production line |
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| Country | Link |
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| CN (1) | CN212645341U (en) |
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