CN212543603U

CN212543603U - Full-automatic production line for finish machining of rotor

Info

Publication number: CN212543603U
Application number: CN202021823025.9U
Authority: CN
Inventors: 蒋利锋
Original assignee: Zhejiang Dongjing Intelligent Equipment Co Ltd
Current assignee: Zhejiang Dongjing Intelligent Equipment Co Ltd
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2021-02-12
Anticipated expiration: 2030-08-27

Abstract

The utility model discloses a full-automatic production line for finish machining of rotors, which is characterized by comprising a pretreatment system, a shaping system, a finish machining system and a polishing detection system; the pretreatment system comprises a feeding mechanism, a pretreatment mechanism for pretreating the rotor and a balance block assembly mechanism for mounting a balance block on the rotor; the shaping system comprises a coding conveying mechanism, a feeding mechanism, a shaping mechanism for shaping the rotor and an output mechanism for shaping the rotor; a shaping mechanism for shaping the rotor; the finish machining system comprises a finish machining mechanism and a detection compensation mechanism, wherein the finish machining mechanism is used for finish machining the outer diameter of the rotor. The utility model discloses a cooperation through pretreatment systems, plastic system, finish machining system and polishing detecting system is used, forms a complete full-automatic production line to the rotor finish machining, and degree of automation is high, and product quality is good, and the uniformity degree is high, and is efficient, and artifical demand reduces greatly, and the cost of labor reduces in a large number.

Description

Full-automatic production line for finish machining of rotor

Technical Field

The utility model relates to a rotor finish machining production line specifically indicates a full-automatic production line of rotor finish machining.

Background

A motor rotor: also a rotating part in the motor. The motor consists of a rotor and a stator, and is a conversion device for realizing electric energy and mechanical energy and electric energy. When the rotor is subjected to finish machining, a series of machining processes are required, for example, the rotor needs to be pretreated first, balance blocks are installed at two ends of the rotor, and the like.

At present, when the rotor is pretreated in a factory, the rotor is subjected to deburring, sanding and polishing, reaming and positioning in a manual mode, so that operation can be completed only by a large amount of labor on one production line, the production cost is increased, unqualified products flow into subsequent processes due to manual operation, reverse work is required in the later period, the labor intensity is high, the production efficiency is reduced, and the product quality cannot be guaranteed;

at present, when balance blocks are installed at two ends of a rotor, an upper balance block and a lower balance block need to be installed on the rotor manually, and then a press is used for pressing and connecting the rotor and the upper balance block and the lower balance block, so that the efficiency is low and the danger is high; the prior publication No. CN109201902A discloses an automatic rotor press riveting production line, which comprises an assembly bench, a riveting assembly, a main balance block vibrating disk, an oil blocking cap vibrating disk, an auxiliary balance block vibrating disk, a rotor detection positioning device and a transplanting mechanism, wherein the main balance block vibrating disk, the oil blocking cap vibrating disk, the auxiliary balance block vibrating disk and the transplanting mechanism are arranged on the assembly bench; the riveting assembly is arranged in the middle of the table top of the assembly rack and is used for riveting the rotor; the main balance block vibrating disc is arranged on the assembling rack, is positioned on the right side of the riveting assembly and is used for conveying the main balance block; the oil blocking cap vibration disc is arranged on the assembly rack, is positioned at the rear end of the riveting assembly and is used for conveying the oil blocking cap; the rotor detection positioning device is arranged on the assembly rack, is positioned on the left side of the riveting assembly and is used for detecting and positioning a rotor; the auxiliary balance block vibrating disc is arranged on the assembly rack, is positioned at the rear end of the rotor detection positioning device and is used for conveying the auxiliary balance block; the transplanting mechanism is arranged on the assembling rack, is positioned at the front end of the rotor detection positioning device and is used for transplanting the rotor; however, a pretreatment mechanism for the rotor is not arranged in the production, and the rotor can produce corresponding burrs and other problems during processing in the previous process, so that the automatic assembly of the flat cross block can be influenced by the burrs and other problems during subsequent processing, the assembly deviation can be caused during assembly, and the product quality is greatly hidden;

after the balance blocks at the two ends of the rotor are installed, the rotor is generally reshaped in order to ensure the coaxiality between the balance blocks and the rotor, most of reshaping machines in the prior art adopt a hydraulic device or a pneumatic device to reshape the pressure test of the rotor, only one side of the rotor can be subjected to pressure reshaping during reshaping, the coaxiality of the rotor is difficult to ensure, and therefore the reshaping effect is poor and the efficiency is low; the prior publication No. CN205986532U discloses a rotor shaping machine, which comprises a machine body, and a track-changing stepping device, a material guiding track and a shaping device which are arranged at the top of the machine body, wherein the material guiding track is horizontally arranged on the machine body, the shaping device is positioned right above the material guiding track, and the track-changing stepping device is positioned on the machine body at the right side of the material guiding track to realize the design of a flowing water type structure, so that the rotor shaping process is automatically completed by equipment, the processing efficiency is effectively improved, but the shaping machine is suitable for single processing and only simply carries out single-side stamping on a rotor, but the shaping effect of the mode is poor, the coaxiality cannot meet the requirement, the shaping effect is poor, the efficiency is low, and the quality of a product has great hidden danger;

after the outer diameter of the rotor is finished, the rotor is generally measured manually, and then the finished size is ensured by modifying the cutter compensation on a lathe according to the size, but the manual measurement has low efficiency and the difference of the measurement technology, so that the quality of the product still has great hidden danger, and finally, in order to ensure the size and the surface roughness of the product, the rotor generally needs to be polished, the manual processing efficiency is low, and the quality is limited by the manual operation technology.

Therefore, a full-automatic production line for rotor finish machining is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the above problems and providing a full-automatic production line for rotor finish machining.

In order to achieve the aim, the utility model provides a full-automatic production line for finish machining of a rotor according to the following technical scheme, which is characterized by comprising an operation control system, a pretreatment system, a shaping system, a finish machining system and a polishing detection system; the pretreatment system comprises a feeding mechanism, a pretreatment mechanism in butt joint with the feeding mechanism and a balance block assembly mechanism matched with the pretreatment mechanism; the shaping system comprises a coding conveying mechanism, a feeding mechanism in butt joint with the coding conveying mechanism, a shaping mechanism for shaping the rotor and an output mechanism in butt joint with the shaping mechanism and facilitating rotor shaping; the finish machining system comprises a finish machining mechanism and a detection mechanism for finish machining the outer diameter of the rotor; the polishing detection system comprises a polishing bottom frame, a polishing mechanism and an RQA detection mechanism, wherein the polishing mechanism and the RQA detection mechanism are arranged on the polishing bottom frame and are used for polishing the outer surface of the rotor.

Preferably, the feeding mechanism comprises a conveying frame and a conveying motor arranged on the conveying frame, a chain wheel connected with the conveying motor is arranged on the conveying frame, a chain is arranged on the chain wheel, and a plurality of rotor seats are arranged on the chain; the conveying frame is further provided with an underframe, a positioning stop block, a conveying cylinder, a jacking cylinder and a positioning cylinder, and the positioning cylinder is provided with a positioning rod.

Preferably, the pretreatment mechanism is connected with the feeding mechanism, and the feeding mechanism is provided with a conveying frame; the pretreatment mechanism comprises a fixed bottom frame, and one end of the conveying frame is connected with the fixed bottom frame; the fixed underframe is sequentially provided with a deburring mechanism, a sanding mechanism, a reaming mechanism, a positioning mechanism and a transmission mechanism; the transmission mechanism comprises a transverse moving plate and a longitudinal moving plate; the fixed underframe is provided with a transverse motor and a longitudinal motor, the fixed underframe and the longitudinal moving plate are both provided with slide rails, the longitudinal moving plate is slidably arranged on the slide rails on the fixed underframe, and the transverse moving plate is slidably arranged on the slide rails on the longitudinal moving plate; the transverse moving plate is provided with a ball nut, and the transverse motor and the ball nut are connected with a transverse screw rod; the vertical plate is also provided with a ball nut, the ball nut is provided with a vertical screw rod, one end of the vertical screw rod is connected with a synchronizing wheel, and the vertical screw rod is in transmission connection with a vertical motor through a synchronous belt and the synchronizing wheel.

Preferably, the transverse moving plate is provided with a plurality of manipulator mechanisms and inductive switches; the manipulator mechanism comprises a manipulator support, a motor is mounted on the manipulator support, an upper screw rod and a lower screw rod are connected to the motor, a manipulator fixing frame is connected to the other end of the upper screw rod and the other end of the lower screw rod, the manipulator fixing frame is connected with the manipulator support in a sliding mode, and a manipulator is mounted on the manipulator fixing frame;

the deburring mechanism comprises a station fixing frame, a pressurizing cylinder and a guide pillar are arranged on the station fixing frame, a station upper die is arranged on the pressurizing cylinder and the guide pillar, a die core is arranged on the station upper die, and a station base is arranged on a fixing bottom frame at the bottom of the station fixing frame; the station fixing frame is also provided with a moving cylinder and a moving slide rail, the moving slide rail is provided with a clamping cylinder in a sliding manner, the moving cylinder is connected with the clamping cylinder, and the clamping cylinder is provided with a clamping claw;

the sanding mechanism comprises a sanding fixing frame, a sanding motor and a sanding guide rail are mounted on the sanding fixing frame, a sanding movable plate is slidably mounted on the sanding guide rail, a sanding pressing plate frame and a boring and milling power head are mounted on the sanding movable plate, a sanding ball nut is mounted on the sanding movable plate, and a sanding lead screw is connected to the sanding motor and the sanding ball nut; a sanding upper die is arranged on the sanding pressure plate frame, and a sanding station lower die is also arranged on the fixed bottom frame; a sanding mechanism is also arranged below the fixed underframe, and the sanding mechanism above the fixed underframe and the sanding mechanism below the fixed underframe are mutually symmetrical;

the reaming mechanism comprises a reaming fixing frame, a reaming motor is mounted on the reaming fixing frame, a reaming guide rail is mounted on the reaming fixing frame, a reaming moving plate is slidably mounted on the reaming guide rail, a reaming boring and milling power head and a reaming ball nut are mounted on the reaming moving plate, and a reaming screw rod is mounted between the reaming motor and the reaming ball nut; the fixed underframe is also provided with a reaming base, a material returning guide pillar, a jacking cylinder and a reaming cylinder, the reaming cylinder is connected with the reaming base, the material returning guide pillar is provided with a pliers mounting plate, the pliers mounting plate is provided with material returning pliers, and the jacking cylinder is connected with the pliers mounting plate; the reaming fixing frame is also provided with a CCD camera;

the positioning mechanism comprises a positioning fixing frame and a rotor positioning cylinder arranged on the positioning fixing frame, an upper die is arranged on the rotor positioning cylinder, a positioning base is arranged on the fixing base frame, and a positioning lower die is arranged on the positioning base.

Preferably, the balance block assembling mechanism comprises a balance block bottom frame, a lower balance block mounting mechanism, an upper balance block mounting mechanism, a crimping mechanism and a taking-out mechanism, wherein the lower balance block mounting mechanism, the upper balance block mounting mechanism, the crimping mechanism and the taking-out mechanism are mounted on the balance block bottom frame; the lower balance block mounting mechanism comprises a mechanism bottom plate and a positioning table, a lower balance block motor and a first slide rail are mounted on the mechanism bottom plate, a first screw rod is connected onto the lower balance block motor, a lower balance block ball nut is mounted on the first screw rod, a lower balance block cylinder frame is mounted on the lower balance block ball nut, and the lower balance block cylinder frame is connected with the first slide rail in a sliding manner; a lower balance block cylinder is arranged on the lower balance block cylinder frame, and a sucker is arranged on the lower balance block cylinder; the upper balance block mounting mechanism comprises an upper balance block fixing seat, a first upper balance block positioning seat and an oil throwing cap positioning seat; an upper balance block motor and a second guide rail are arranged on the upper balance block fixing seat; an upper balance block moving plate is slidably mounted on the second guide rail, an upper balance block screw rod is mounted on the upper balance block motor, an upper balance ball nut is mounted on the upper balance block screw rod, and the upper balance ball nut is connected with the upper balance block moving plate; a first upper balance block cylinder and an oil throwing cap cylinder are arranged on the upper balance block moving plate; balance block manipulators are arranged on the first upper balance block cylinder and the oil throwing cap cylinder; the first upper balance block positioning seat is provided with a pushing block, a first upper balance block pushing cylinder and a first upper balance block ejecting cylinder; the first upper balance block pushing cylinder is connected with the pushing block; the oil throwing cap positioning seat is fixed on the balance block chassis; an oil throwing cap pushing cylinder, a second pushing block and an oil throwing cap rotating cylinder are arranged on the oil throwing cap positioning seat; the oil throwing cap pushing cylinder is connected with the second pushing block; the crimping mechanism comprises an upper fixing seat and a lower fixing seat; an upper riveting cylinder and a lower riveting cylinder are respectively arranged on the upper fixing seat and the lower fixing seat; an upper riveting fixing plate and a lower riveting fixing plate are respectively arranged on the upper riveting cylinder and the lower riveting cylinder; the taking-out mechanism comprises a taking-out fixing seat and a pushing fixing seat, and a third guide rail and a taking-out transverse motor are mounted on the taking-out fixing seat; a taking-out longitudinal fixing seat is slidably mounted on the third guide rail, a taking-out transverse ball nut is mounted on the taking-out longitudinal fixing seat, and a taking-out transverse screw rod is mounted on the taking-out transverse motor and the taking-out transverse ball nut; the taking-out longitudinal fixing seat is provided with a taking-out longitudinal motor and a fourth guide rail, the fourth guide rail is provided with a sliding plate in a sliding manner, the taking-out longitudinal motor is connected with a taking-out longitudinal screw rod, the taking-out longitudinal screw rod is provided with a taking-out longitudinal ball nut, and the taking-out longitudinal ball nut is fixedly connected with the sliding plate; the sliding plate is provided with a rotary cylinder, and the rotary cylinder is provided with a product fixing frame; a taking-out pushing cylinder is mounted on the pushing fixing seat, and a pushing plate is mounted on the taking-out pushing cylinder; the balance block underframe is also provided with a plurality of turntable hooks, each turntable hook is provided with a turntable, each turntable is provided with a separator, and the other end of each separator is fixedly arranged on the balance block underframe; the rotary disc is provided with a plurality of product fixing seats.

Preferably, the lower balance block mounting mechanism is connected with a first vibrating disk, and the upper balance block mounting mechanism is connected with a second vibrating disk and a third vibrating disk; the bottom parts of the first vibration disk, the second vibration disk and the third vibration disk are provided with vibration disk brackets; all install video detection mechanism on a vibration dish, No. two vibration dishes and No. three vibration dishes, video detection mechanism contains camera, light source and video detection cylinder, install on the video detection cylinder and promote the piece.

Preferably, the code printing and conveying mechanism comprises a conveying support, a material channel and a laser machine are mounted on the conveying support, and a material receiving mechanism, a material blocking mechanism and a plurality of proximity switches are further mounted on the material channel; the material channel is also provided with a plurality of material guide strips; the material receiving mechanism comprises a bracket cylinder, the bracket cylinder is arranged on the material channel, and a bracket is arranged on the bracket cylinder; the material blocking mechanism comprises a blocking cylinder fixing frame and a blocking cylinder arranged on the blocking cylinder fixing frame, the blocking cylinder is divided into a first blocking cylinder and a second blocking cylinder, and a blocking rod is arranged on the blocking cylinder; the feeding mechanism comprises a supporting piece, and a stroke control mechanism, a feeding and discharging assembly and a rotating mechanism connected with the stroke control mechanism are arranged on the supporting piece; the stroke control mechanism comprises a stroke fixing frame, a stroke guide rail, a servo motor and a rotary sleeve are mounted on the stroke fixing frame, the servo motor and the rotary sleeve are driven by a synchronous belt, a rotary mechanism fixing frame is slidably mounted on the stroke guide rail, and a stroke screw rod is mounted between the rotary sleeve and the rotary mechanism fixing frame; the rotating mechanism fixing frame is provided with a rotating sleeve and a stepping motor, the rotating sleeve is provided with a rotating shaft, and the stepping motor and the rotating sleeve are in transmission connection through a synchronous belt; a linear bar is arranged at the other end of the rotating shaft; the supporting piece is further provided with a rotor fixing frame, the rotor fixing frame is provided with a feeding and discharging assembly, the feeding and discharging assembly comprises a top plate, the top plate is provided with a chute, a drawing plate is arranged in the chute, the drawing plate is provided with a stop block, the stop block is provided with a through hole matched with the linear bar, the top plate is further provided with an air cylinder, and the air cylinder is fixedly connected with the drawing plate; a feeding inductive switch is also arranged on the rotor fixing frame; the shaping mechanism comprises a punch and a die carrier arranged on the punch, the die carrier is divided into an upper die carrier and a lower die carrier, and a shaping upper die and a shaping lower die are arranged on the die carrier; the output mechanism comprises an output support and an output frame arranged on the output support, wherein a roller motor is arranged on the output frame, and a conveying belt is arranged on the roller motor; a stop pin cylinder fixing frame is further mounted on the output frame, a stop pin cylinder is mounted on the stop pin cylinder fixing frame, and a rotor fixing block is mounted on the stop pin cylinder; the output frame is also provided with a bogie, the bogie is provided with a steering motor, a steering roller and a steering fixing cylinder, and the steering motor is in transmission connection with the steering roller through a synchronous belt; the bogie is also provided with a steering stop block; and the output frame is also provided with a material pushing cylinder and an inductor.

Further preferably, the finishing mechanism comprises a robot and a lathe; a balance compensation clamp is arranged on the lathe; the detection mechanism comprises a detection underframe, a detection bedplate is arranged on the detection underframe, a detection frame is arranged on the detection bedplate in a sliding mode, and outer diameter detection equipment is arranged on the detection frame; the detection table plate is further provided with a rotor leaning frame and a detection motor, the detection frame is provided with a detection nut sleeve, and a detection screw rod is arranged between the detection motor and the detection nut sleeve.

Further preferably, the polishing mechanism comprises a polishing chassis, a polishing machine arranged on the polishing chassis, a rotor transmission mechanism and a general stroke control mechanism; the general stroke control mechanism comprises a detection stroke control mechanism, a polishing stroke control mechanism and a transmission stroke control mechanism; the polishing machine is provided with a polishing machine base, and the polishing machine base is provided with a polishing floating joint; the polishing stroke control mechanism comprises a polishing slide rail and a polishing cylinder which are arranged on a polishing bottom frame, the polishing machine base is arranged on the polishing slide rail in a sliding mode, and the polishing cylinder is connected with a polishing floating joint; the RQA detection mechanism comprises a detector bottom plate, a detector fixing frame arranged on the detector bottom plate and an RQA detector arranged on the detector fixing frame; the detector bottom plate is provided with a detection slide rail, the detector fixing frame is slidably arranged on the detector bottom plate, the detector fixing frame is also provided with an adjusting rod, and the adjusting rod is provided with a locking rod; the detection stroke control mechanism comprises a detection cylinder arranged on the polishing underframe and a floating joint arranged on the detector fixing frame, and the detection cylinder is connected with the floating joint; the rotor transmission mechanism comprises a transmission stroke fixing frame, a transmission stroke control mechanism arranged on the transmission stroke fixing frame, a stroke sliding plate, a synchronous motor arranged on the stroke sliding plate and a rotor rotating sleeve; the transmission stroke fixing frame is provided with a stroke sliding rail, and the stroke sliding plate is slidably arranged on the transmission stroke fixing frame; the synchronous motor is in transmission connection with the rotor rotating sleeve through a synchronous belt; a travel induction switch is also arranged on the transmission travel fixing frame; the transmission stroke control mechanism comprises a stroke motor, a stroke ball nut arranged on the stroke sliding plate and a transmission stroke screw rod arranged on the stroke motor and the stroke ball nut; and a rotor fixing seat is arranged on the rotor rotating sleeve.

The production process of the full-automatic rotor finish machining production line is characterized by comprising the following steps:

the first step is as follows: firstly, placing a rotor on a rotor seat, and conveying the rotor to a pretreatment mechanism through a feeding mechanism;

the second step is that: the rotor is subjected to deburring, sanding and reaming treatment through a pretreatment mechanism, and then the rotor is moved to a positioning mechanism to wait for balance block installation after the deburring, sanding and reaming treatment is completed;

the third step: the balance blocks are installed at the two ends of the rotor through a balance block assembling mechanism, and the rotor is moved to a code printing output mechanism through a taking-out mechanism after the balance blocks are installed;

the fourth step: after laser coding is carried out through a laser machine on the coding output mechanism, the rotor is moved to the material receiving mechanism through the feeding mechanism to be shaped, and after shaping is finished, the rotor is moved to the bogie through the output mechanism;

the fifth step: when the rotor is rotated to a set position through the bogie, the rotor is installed on a balance compensation clamp on a lathe through a manipulator robot for finish machining, and after machining is finished, the rotor is moved to a detection mechanism through the manipulator robot;

and a sixth step: the outer diameter of the rotor is subjected to size detection through a detection mechanism, and lathe tool compensation is automatically changed according to a size detection result;

the seventh step: then the rotor is moved to a polishing mechanism through a manipulator robot:

eighth step: and (3) polishing the rotor by a polishing mechanism, performing RQA detection by an RQA detection mechanism, and respectively placing the qualified area and the unqualified area on the rotor by the manipulator robot according to the detection result.

The utility model has the advantages that: through the cooperation of the pretreatment system, the shaping system, the finish machining system and the polishing detection system, a complete full-automatic production line is formed by finish machining of the rotor, the automation degree is high, the product quality is good, the consistency degree is high, the efficiency is high, the manual demand is greatly reduced, and the labor cost is greatly reduced.

Drawings

FIG. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural diagram of the pretreatment system of the present invention;

FIG. 3 is a schematic structural view of a feeding mechanism of the present invention;

FIG. 4 is a schematic view of a partial structure of the feeding mechanism of the present invention;

FIG. 5 is a schematic view of the structure of a transmission mechanism in the pretreatment mechanism of the present invention;

FIG. 6 is a schematic structural view of a manipulator mechanism in the pretreatment mechanism of the present invention;

FIG. 7 is a schematic structural view of a deburring mechanism in the pretreatment mechanism of the present invention;

FIG. 8 is a schematic view of a partial structure of a deburring mechanism in the pretreatment mechanism of the present invention;

FIG. 9 is a schematic structural view of a sanding mechanism in the pretreatment mechanism of the present invention;

FIG. 10 is a schematic view of a rear view structure of a sanding mechanism in the pretreatment mechanism of the present invention;

FIG. 11 is a schematic structural view of a reaming mechanism in the pretreatment mechanism of the present invention;

FIG. 12 is a rear view partial structure diagram of a reaming mechanism in the pretreatment mechanism of the present invention;

FIG. 13 is a schematic view of a partial structure of a reaming mechanism in the pretreatment mechanism of the present invention;

FIG. 14 is a schematic view of a positioning mechanism in the pretreatment mechanism of the present invention;

FIG. 15 is a schematic structural view of a balance weight assembling mechanism of the present invention;

FIG. 16 is a schematic view of the structure of the lower balance block mounting mechanism of the middle balance block mounting mechanism of the present invention;

FIG. 17 is a schematic view of an upper balance block mounting mechanism in the balance block mounting mechanism of the present invention;

FIG. 18 is a schematic view of a partial structure of an upper balance block mounting mechanism in the balance block mounting mechanism of the present invention; FIG. 19 is a schematic view of the oil slinger positioning seat in the balance weight assembling mechanism of the present invention;

FIG. 20 is a schematic structural view of a press-bonding mechanism in the balance weight assembling mechanism of the present invention;

FIG. 21 is a schematic structural view of a mechanism for removing a balance weight assembly mechanism of the present invention;

FIG. 22 is a schematic view of a partial structure of a taking-out mechanism of a balance weight assembling mechanism according to the present invention;

FIG. 23 is a schematic view of a bottom frame structure of a balance block in the balance block assembly mechanism of the present invention;

fig. 24 is a schematic structural view of a video detection mechanism in the present invention;

FIG. 25 is a schematic view of a partial enlarged structure of a video detection mechanism according to the present invention;

FIG. 26 is a schematic structural view of a code printing and conveying mechanism of the present invention;

FIG. 27 is a schematic view of a partial structure of a code printing and conveying mechanism of the present invention;

FIG. 28 is a schematic view of a partial structure of a code printing and conveying mechanism of the present invention;

FIG. 29 is a schematic view of a partial structure of a code printing and conveying mechanism of the present invention;

fig. 30 is a schematic structural diagram of the middle shaping system of the present invention;

fig. 31 is a schematic structural view of the feeding mechanism in the present invention;

FIG. 32 is a schematic view of a partial structure of the feeding mechanism of the present invention;

FIG. 33 is a schematic view of a partial structure of a middle shaping mechanism according to the present invention;

FIG. 34 is a schematic structural view of an output mechanism of the present invention;

FIG. 35 is a schematic structural view of a middle bogie according to the present invention;

FIG. 36 is a schematic structural view of a detecting mechanism of the present invention;

FIG. 37 is a schematic view of a partial structure of a detecting and compensating mechanism of the present invention;

fig. 38 is a schematic structural view of the balance compensation fixture of the present invention;

FIG. 39 is a schematic structural view of a polishing inspection system according to the present invention;

FIG. 40 is a schematic structural view of a middle polishing mechanism according to the present invention;

fig. 41 is a schematic structural view of an RQA detection mechanism of the present invention;

FIG. 42 is a schematic structural view of a transmission mechanism of a middle rotor according to the present invention;

fig. 43 is a schematic view of a partial structure of a middle rotor transmission mechanism of the present invention.

Detailed Description

The following will further describe a fully automatic production line for rotor finish machining according to the present invention with reference to fig. 1 to 39.

As shown in fig. 1, the full-automatic production line for finish machining of the rotor of the present embodiment is characterized by comprising an operation control system, a pretreatment system 1, a shaping system 2, a finish machining system 3 and a polishing detection system 4; the pretreatment system 1 comprises a feeding mechanism 5, a pretreatment mechanism 6 in butt joint with the feeding mechanism and a balance block assembly mechanism 7 matched with the pretreatment mechanism 6; the shaping system 2 comprises a coding conveying mechanism 8, a feeding mechanism 9 in butt joint with the coding conveying mechanism 8, a shaping mechanism 10 for shaping the rotor and an output mechanism 11 in butt joint with the shaping mechanism 10 and facilitating rotor shaping; the finish machining system 3 comprises a finish machining mechanism 12 and a detection mechanism 13 for finish machining the outer diameter of the rotor; the polishing detection system 4 comprises a polishing chassis 141, a polishing mechanism 14 and an RQA detection mechanism 15 which are arranged on the polishing chassis 141 and used for polishing the outer surface of the rotor; through the cooperation of pretreatment systems 1, plastic system 2, finish machining system 3 and polishing detecting system 4, form a complete full-automatic production line to the rotor finish machining, degree of automation is high, and product quality is good, and the uniformity degree is high, and is efficient, and the artifical demand greatly reduces, the cost of labor that significantly reduces.

Referring to fig. 2-4, in the present invention, the feeding mechanism 5 includes a conveying frame 51 and a conveying motor 52 installed on the conveying frame 51, a chain wheel 53 connected to the conveying motor 52 is installed on the conveying frame 51, a chain 54 is installed on the chain wheel 53, and a plurality of rotor seats 55 are installed on the chain 54; the conveying frame 51 is also provided with a bottom frame 56, a positioning stop block 57, a conveying cylinder 58, a jacking cylinder 59 and a positioning cylinder 510, and the positioning cylinder 510 is provided with a positioning rod 511; the pretreatment mechanism 6 is connected with the feeding mechanism 5, and a conveying frame 51 is arranged on the feeding mechanism 5; the pretreatment mechanism 6 comprises a fixed chassis 61, and one end of the conveying frame 51 is connected with the fixed chassis 61; the fixed underframe 61 is sequentially provided with a deburring mechanism 63, a sanding mechanism 64, a reaming mechanism 65, a positioning mechanism 66 and a transmission mechanism 62, the automatic feeding of the rotor is realized through the arrangement of the feeding mechanism 5, and the feeding and the returning circular work of the rotor seat 55 are realized through the arrangement of the chain wheel 53 and the chain 54 by driving the rotor seat 55; the rotor seat 55 is jacked up by the positioning rod 511, so that the rotor seat is separated from the chain 54, stays at the original position, waits for the clamping of the manipulator 621, and is limited in the fixed-point position, thereby being beneficial to the assembly line operation and improving the production efficiency; through the arrangement of the positioning stop block 57, when the rotor seat 55 is jacked up, the jacking height of the rotor seat is limited through the positioning stop block 57, and the purpose of limiting the rotor position is also achieved, so that the later clamping is facilitated, and the rotor is prevented from falling off due to too high jacking; when in work: firstly, a rotor is placed on a rotor seat 55, and the feeding mechanism 5 is controlled by an operation control system to send the rotor to a pretreatment mechanism 6; the conveying motor 52 drives the chain wheel 53 to rotate, the chain wheel 53 drives the chain 54 to move, the chain 54 drives the rotor seat 55 placed on the conveying frame 51 to move, and when the rotor seat 55 moves to the positioning cylinder 510, the positioning cylinder 510 controls the positioning rod 211 to move upwards so that the rotor seat 55 is fixed to the positioning stop block 57;

referring to fig. 5, the driving mechanism 62 of the present invention includes a transverse moving plate 67 and a longitudinal moving plate 68; a transverse motor 69 and a longitudinal motor 610 are mounted on the fixed chassis 61, sliding rails 611 are mounted on the fixed chassis 61 and the longitudinal moving plate 68, the longitudinal moving plate 68 is slidably mounted on the sliding rails 611 on the fixed chassis 61, and the transverse moving plate 67 is slidably mounted on the sliding rails 611 on the longitudinal moving plate 68; a ball nut 612 is arranged on the transverse moving plate 67, and a transverse screw rod 613 is connected to the transverse motor 69 and the ball nut 612; the longitudinal moving plate 68 is also provided with a ball nut 612, the ball nut 612 is provided with a longitudinal screw 614, one end of the longitudinal screw 614 is connected with a synchronizing wheel 609, and the longitudinal screw 614 is in transmission connection with a longitudinal motor 610 through a synchronizing belt and the synchronizing wheel 609; a plurality of manipulator mechanisms 615 and induction switches 616 are arranged on the transverse moving plate 67; when in work: the operation control system controls the transverse motor 69 to drive the transverse moving plate 67 to move along the sliding rail 611, when the manipulator mechanism 615 on the transverse moving plate 67 moves to the rotor, the motor 618 drives the manipulator fixing frame 620 to move downwards, then the manipulator 621 clamps the rotor, then the transverse moving plate 67 moves rightwards, then the longitudinal motor 610 drives the longitudinal moving plate 68 to move forwards along the sliding rail 611, and the manipulator 621 places the rotor on the station base 627 on the deburring mechanism 63;

referring to fig. 6, the manipulator mechanism 615 of the present invention includes a manipulator support 617, a motor 618 is installed on the manipulator support 617, an upper lead screw 619 is connected to the motor 618, a manipulator fixing frame 620 is connected to the other end of the upper lead screw 619 and the other end of the lower lead screw 619, the manipulator fixing frame 620 is slidably connected to the manipulator support 617, and a manipulator 621 is installed on the manipulator fixing frame 620;

referring to fig. 7-8, the deburring mechanism 63 of the present invention comprises a station fixing frame 622, a pressurizing cylinder 623 and a guide post 624 are mounted on the station fixing frame 622, an upper station mold 625 is mounted on the pressurizing cylinder 623 and the guide post 624, a mold core 626 is mounted on the upper station mold 625, and a station base 627 is mounted on a fixed bottom frame 61 at the bottom of the station fixing frame 622; the station fixing frame 622 is further provided with a moving cylinder 628 and a moving slide rail 629, the moving slide rail 629 is provided with a clamping cylinder 630 in a sliding manner, the moving cylinder 628 is connected with the clamping cylinder 630, and the clamping cylinder 630 is provided with a clamping claw 631; the moving cylinder 628 and the clamping cylinder 630 are mounted on the station fixing frame 622, the moving cylinder 628 drives the clamping cylinder 630 to move, the clamping claw 631 on the clamping cylinder 630 clamps the rotor seat 55, and the rotor seat is moved to the chain 54 moving in the opposite direction to move in a return path; when in work: when the rotor on the rotor seat 55 is taken away, the operation control system controls the positioning cylinder 510 to drive the positioning rod 511 to move downwards, the rotor seat 55 continues to move along the chain 54, then the clamping cylinder 630 controls the clamping claw 631 to clamp the rotor seat 55, then the moving cylinder 628 drives the clamping cylinder 630 and the rotor seat 55 to move to the position above the chain 54 in the opposite movement direction, then the clamping cylinder 630 is released, and the rotor seat 55 is placed on the chain 54 to reciprocate; then, starting a pressurizing cylinder 623 on the deburring mechanism 63 to drive the station upper die 625 and the die core 626 to move downwards, removing burrs on the rotor, and returning the pressurizing cylinder 623 to the original position after the burrs are removed;

referring to fig. 9-10, the sanding mechanism 64 of the present invention comprises a sanding fixing frame 632, wherein the sanding fixing frame 632 is provided with a sanding motor 633 and a sanding light guide rail 634, the sanding guide rail 634 is slidably provided with a sanding moving plate 635, the sanding moving plate 635 is provided with a sanding pressing plate frame 636 and a boring and milling power head 637, the sanding moving plate 635 is provided with a sanding ball nut 638, and the sanding motor 633 and the sanding ball nut 638 are connected with a sanding lead screw 639; a sanding upper die 640 is mounted on the sanding platen frame 636, and a sanding station lower die 641 is further mounted on the fixed underframe 61; a sanding mechanism 64 is also arranged below the fixed underframe 61, and the sanding mechanism 64 above the fixed underframe 61 is symmetrical to the sanding mechanism 64 below the fixed underframe; the two sanding mechanisms 64 are arranged on the fixed underframe 61, and the two sanding mechanisms 64 are symmetrical with each other, so that when the rotor is sanded, the upper sanding mechanism 64 and the lower sanding mechanism 64 are used for simultaneously sanding, the integrity of rotor sanding is ensured, turning, clamping and sanding are not needed, the efficiency is high, and the sanding integrity is good; when in work: the operation control system controls two mutually symmetrical sanding mechanisms 64 arranged on the fixed underframe 61 to be synchronously started, the sanding motor 633 drives the sanding movable plate 635 and a sanding platen frame 636 and a boring and milling power head 637 arranged on the sanding movable plate 635 to move towards the rotor, the inner hole of the rotor is polished by the boring and milling power head 637, and the rotor returns to the original position after finishing;

referring to fig. 11 to 13, the reaming mechanism 65 of the present invention includes a reaming fixing frame 642, a reaming motor 643 is installed on the reaming fixing frame 642, a reaming guide rail 644 is installed on the reaming fixing frame 642, a reaming moving plate 645 is installed on the reaming guide rail 644 in a sliding manner, a reaming boring and milling power head 646 and a reaming ball nut 647 are installed on the reaming moving plate 645, and a reaming screw 648 is installed between the reaming motor 643 and the reaming ball nut 647; the fixed underframe 61 is also provided with a reaming base 649, a material returning guide pillar 650, a jacking cylinder 651 and a reaming cylinder 652, the reaming cylinder 652 is connected with the reaming base 649, the material returning guide pillar 650 is provided with a pliers mounting plate 653, the pliers mounting plate 653 is provided with a material returning pliers 654, and the jacking cylinder 651 is connected with the pliers mounting plate 653; the reaming fixing frame 642 is also provided with a CCD camera 7171; when in work: the operation control system controls the starting of the reaming mechanism 65, the reaming motor 643 drives the reaming moving plate 645 and the reaming and boring power head 646 installed on the reaming moving plate 645 to move downwards, and the reaming and boring power head 646 reams the rotor; after reaming is finished, the rotor on each station is moved to the next station through the manipulator 621;

referring to fig. 14, the positioning mechanism 66 of the present invention includes a positioning fixing frame 655 and a rotor positioning cylinder 656 installed on the positioning fixing frame 655, wherein an upper mold 657 is installed on the rotor positioning cylinder 656, a positioning base 658 is installed on the fixing base frame 61, and a positioning lower mold 659 is installed on the positioning base 658; through the arrangement of the positioning cylinder 510, the positioning rod 511 is arranged on the positioning cylinder 510, and in the preprocessing mechanism 6, through the arrangement of the deburring mechanism 63, the reaming mechanism 65 and the sanding mechanism 64 and the arrangement of the transmission mechanism 62, the transmission mechanism 62 drives the rotor to automatically clamp the rotor to the deburring mechanism 63, the reaming mechanism 65 and the sanding mechanism 64, so as to perform deburring, polishing, reaming and other processing operations, thereby realizing a mechanical and automatic operation assembly line, avoiding manual clamping and manual operation, and improving the production efficiency; through the arrangement of the positioning mechanism 66, after the rotor is pretreated, balance blocks are to be assembled at the two ends of the rotor, and the upper die 657 is controlled to move downwards through the rotor positioning cylinder 656, so that the point position hole on the rotor is positioned, the rotor and the balance block assembling mechanism are accurately positioned, and the phenomenon that the rotor is not aligned accurately during subsequent assembly, so that the next procedure cannot be carried out is avoided; during operation, the rotor positioning cylinder 656 is started to drive the upper die 657 to move downwards to position the rotor, so that the rotor is convenient for the next procedure to be matched and processed, and after the positioning is finished, the rotor is moved to the balance block assembling mechanism 7 by the mechanical arm 621.

Further: as shown in fig. 1 and fig. 15 to 23, the counterweight assembling mechanism 7 includes a counterweight underframe 71, a lower counterweight mounting mechanism 72 mounted on the counterweight underframe 71, an upper counterweight mounting mechanism 73, a press-fitting mechanism 74, and a removing mechanism 75; the lower balance weight mounting mechanism 72 comprises a mechanism bottom plate 76 and a positioning table 77, wherein a lower balance weight motor 78 and a first slide rail 79 are mounted on the mechanism bottom plate 76, a first screw rod 710 is connected to the lower balance weight motor 78, a lower balance weight ball nut 711 is mounted on the first screw rod 710, a lower balance weight cylinder frame 712 is mounted on the lower balance weight ball nut 711, and the lower balance weight cylinder frame 712 is slidably connected with the first slide rail 79; a lower balance weight cylinder 713 is arranged on the lower balance weight cylinder frame 712, and a sucker 714 is arranged on the lower balance weight cylinder 713; the upper balance weight mounting mechanism 73 comprises an upper balance weight fixing seat 715, a first upper balance weight positioning seat 716 and an oil slinger positioning seat 717; an upper balance block motor 718 and a second guide rail 719 are mounted on the upper balance block fixing seat 715; an upper balance block moving plate 720 is slidably mounted on the second guide rail 719, an upper balance block screw 721 is mounted on the upper balance block motor 718, an upper balance ball nut 722 is mounted on the upper balance block screw 721, and the upper balance ball nut 722 is connected with the upper balance block moving plate 720; a first upper balance block cylinder 724 and an oil throwing cap cylinder 725 are arranged on the upper balance block moving plate 720; a balance weight manipulator 726 is arranged on each of the first upper balance weight cylinder 724 and the oil throwing cap cylinder 725; a push block 727, a first upper balance block pushing cylinder 728 and a first upper balance block ejecting cylinder 729 are mounted on the first upper balance block positioning seat 716; the first upper balance block pushing cylinder 728 is connected with a pushing block 727; the oil throwing cap positioning seat 717 is fixed on the balance block chassis 71; the oil throwing cap positioning seat 717 is provided with an oil throwing cap pushing cylinder 730, a second pushing block 731 and an oil throwing cap rotating cylinder 732; the oil throwing cap pushing cylinder 730 is connected with the second pushing block 731; the crimping mechanism 74 comprises an upper fixed seat 733 and a lower fixed seat 734; an upper riveting cylinder 735 and a lower riveting cylinder 736 are respectively arranged on the upper fixing seat 733 and the lower fixing seat 734; an upper riveting fixing plate 737 and a lower riveting fixing plate 738 are respectively arranged on the upper riveting cylinder 735 and the lower riveting cylinder 736; the taking-out mechanism 75 comprises a taking-out fixing seat 739 and a pushing fixing seat 740, wherein a third guide rail 741 and a taking-out transverse motor 742 are mounted on the taking-out fixing seat 739; a taking-out longitudinal fixing seat 743 is slidably mounted on the third guide rail 741, a taking-out transverse ball nut 744 is mounted on the taking-out longitudinal fixing seat 743, and a taking-out transverse screw 745 is mounted on the taking-out transverse motor 742 and the taking-out transverse ball nut 744; the taking-out longitudinal fixing seat 743 is provided with a taking-out longitudinal motor 746 and a fourth guide rail 747, the fourth guide rail 747 is provided with a sliding plate 748 in a sliding manner, the taking-out longitudinal motor 746 is connected with a taking-out longitudinal screw 749, the taking-out longitudinal screw 749 is provided with a taking-out longitudinal ball nut 750, and the taking-out longitudinal ball nut 750 is fixedly connected with the sliding plate 748; a rotary cylinder 751 is arranged on the sliding plate 748, and a product fixing frame 752 is arranged on the rotary cylinder 751; a taking-out pushing cylinder 753 is installed on the pushing fixing seat 740, and a pushing plate 754 is installed on the taking-out pushing cylinder 753; a plurality of turntable hooks 755 are further mounted on the balance block underframe 71, a turntable 756 is mounted on the turntable hooks 755, a separator 757 is mounted on the turntable 756, and the other end of the separator 757 is fixedly mounted on the balance block underframe 71; the turntable 756 is provided with a plurality of product fixing seats 758; the lower balance block cylinder 713 is used for sucking the lower balance block by the sucking disc 714, and the lower balance block motor 78 is used for driving the lower balance block cylinder 713 to install the lower balance block, so that manual installation can be replaced, and the production efficiency is improved; the first upper balance block pushing cylinder 728 and the oil throwing cap pushing cylinder 730 respectively push the push block 727 and the second push block 731 to move, so that automatic feeding can be realized; the upper balance block and the lower balance block are riveted through the upper riveting cylinder 735 and the lower riveting cylinder 736 simultaneously, so that the production efficiency can be improved, safety accidents of workers during riveting can be prevented, and the safety is improved; by the arrangement of the taking-out mechanism 75, the rotor with the balance weight mounted thereon is taken out from the balance weight assembling mechanism 7 and moved to the next process; when in work: the first vibrating disk 759 is controlled by the operation control system to vibrate to convey the lower balance weight arranged in the first vibrating disk 759 to the positioning table 77, then the lower balance weight cylinder 713 drives the sucker 714 to move downwards, the sucker 714 sucks the lower balance weight and then moves upwards, the lower balance weight motor 78 drives the lower balance weight cylinder frame 712 to move along the first slide rail 79 to be above the product fixing seat 758 on the rotary disc 756, then the lower balance weight cylinder 712 drives the sucker 714 to place the lower balance weight on the product fixing seat 758, then the rotary disc 756 rotates to rotate the product fixing seat 758 to the product placing position, the rotor is placed on the product fixing seat 758 with the lower balance weight through the balance weight manipulator 726, then the rotary disc 756 rotates to rotate the product to the upper balance weight mounting mechanism 73, the second vibrating disk 760 and the third vibrating disk 761 vibrate to convey the upper balance weight and the oil throwing cap to the first upper balance weight positioning seat 716 and the oil throwing cap positioning seat 717 respectively, the oil throwing cap rotating cylinder 732 is started to drive the oil throwing cap on the oil throwing cap positioning seat 717 to rotate, so that the position of the upper hole of the oil throwing cap is the same as the set position and then stops rotating, and the set position is photographed according to the CCD camera 7171 arranged on the reaming fixing frame 642 and then is compared with the pictures in the database; the first upper balance block cylinder 724 drives the balance block manipulator 726 to move downwards to take the balance block on the first upper balance block positioning seat 716, then the upper balance block motor 718 drives the first upper balance block cylinder 724 and the oil throwing cap cylinder 725 mounted on the upper balance block moving plate 720 to move along the second guide rail 719, the balance block is placed on the rotor, the oil throwing cap cylinder 725 drives the balance block manipulator 726 to move downwards at the same time, the balance block on the oil throwing cap positioning seat 717 is taken, the upper balance block moving plate 720 moves back, the balance block manipulator 726 also mounts the balance block on the rotor, then the rotary table 756 rotates to rotate the rotor to the crimping mechanism 74, the upper riveting cylinder 735 and the lower riveting cylinder 736 respectively drive the upper riveting fixing plate 737 and the lower riveting fixing plate 738 to rivet the upper balance block and the lower balance block on the rotor, after riveting is completed, the rotary table 756 rotates, the riveted rotor is rotated to the taking-out mechanism 75, the taking-out longitudinal motor 746 drives the rotary cylinder 751 to move longitudinally along the fourth guide rail 747, the rotary cylinder 751 fixes the product by using the product fixing frame 752, the taking-out pushing cylinder 753 pushes the rotor out of the product fixing seat 758 by using the pushing plate 754, and the transverse motor 742 drives the taking-out longitudinal fixing seat 743 to move transversely along the third guide rail 741 so as to move the rotor to the front of the laser machine 83 in the next process.

Further: as shown in fig. 1 and fig. 24-25, first vibration plate 759 is connected to lower balance weight mounting mechanism 72, and second vibration plate 760 and third vibration plate 761 are connected to upper balance weight mounting mechanism 73; a vibration disc support 762 is arranged at the bottom of the first vibration disc 759, the second vibration disc 760 and the third vibration disc 761; a video detection mechanism 763 is arranged on each of the first vibration disc 759, the second vibration disc 760 and the third vibration disc 761, the video detection mechanism 763 comprises a camera 764, a light source 765 and a video detection cylinder 766, and a pushing block 767 is arranged on the video detection cylinder 766; through vibrating dish 759, all install video detection mechanism 763 on No. two vibrating dish 760 and No. three vibrating dish 761, in the course of the work, through camera 764 to vibrating dish 759, the transfer passage on No. two vibrating dish 760 and No. three vibrating dish 761 carries out real-time detection, when having a plurality of balancing pieces of appearance emergence superpose the condition of clapping, control video detection cylinder 766 starts, video detection cylinder 766 releases and promotes piece 767, push out transfer passage to vibrating dish inside through promoting piece 767 with superpose balancing piece, make it carry out vibration transmission again, guarantee that the balancing piece keeps single output all the time when the output, can not have a plurality of balancing pieces to export under the superpose condition, thereby can guarantee that follow-up process can normally work.

Further: as shown in fig. 1 and fig. 26 to 29, the coding conveying mechanism 8 includes a conveying support 81, a material channel 82 and a laser 83 are installed on the conveying support 81, and a material receiving mechanism 84, a material blocking mechanism 85 and a plurality of proximity switches 86 are also installed on the material channel 82; the material channel 82 is also provided with a plurality of material guide strips 87; the material receiving mechanism 84 comprises a bracket cylinder 88, the bracket cylinder 88 is arranged on the material channel 82, and a bracket 89 is arranged on the bracket cylinder 88; the material blocking mechanism 85 comprises a blocking cylinder fixing frame 810 and a blocking cylinder 811 arranged on the blocking cylinder fixing frame 810, the blocking cylinder 811 is divided into a first blocking cylinder 812 and a second blocking cylinder 813, and a blocking rod 814 is arranged on the blocking cylinder 811; through the arrangement of the code printing output mechanism 8, the rotors provided with the balance blocks are moved to the position above the material channel 82 through the taking-out mechanism 7 in the previous working procedure, and code printing is carried out through the laser machine 83, so that code printing identification can be carried out on each rotor; then, the rotor is temporarily positioned in the material channel 82 through the material blocking mechanism 85, and the rotor is singly output to the feeding mechanism 9 at each time through the matched use of the material blocking mechanism 85 and the proximity switch 86, so that the phenomenon that a plurality of rotors are directly stacked in the feeding mechanism 9, and the feeding mechanism 9 cannot normally work is avoided; the material guide strips 87 are arranged on the material channel 82, so that the rotor can roll on the material channel 82 conveniently; when in work: after laser coding of a laser machine on the coding output mechanism 8 is controlled by an operation control system, a rotor is placed on a bracket 89, then a bracket cylinder 88 drives the bracket 89 to move downwards, so that the rotor is placed on a material channel 82, at the moment, a proximity switch 86 senses the rotor and transmits a signal to a blocking cylinder 810, a second blocking cylinder 813 drives a blocking rod 814 to move upwards so as to block the rotor to move forwards continuously, and when a subsequent rotor is released, a first blocking cylinder 712 is started to block the subsequent rotor through the blocking rod 814; the second blocking cylinder 813 drives the blocking rod 8114 to return to the original position;

as shown in fig. 1 and fig. 30 to 32, the feeding mechanism 9 includes a support 91, and a stroke control mechanism 92, a loading and unloading assembly 93 and a rotating mechanism 94 connected to the stroke control mechanism 92 are mounted on the support 91; the stroke control mechanism 92 comprises a stroke fixing frame 95, a stroke guide rail 96, a servo motor 97 and a rotary sleeve 98 are mounted on the stroke fixing frame 95, the servo motor 97 and the rotary sleeve 98 are driven by a synchronous belt, a rotary mechanism fixing frame 99 is slidably mounted on the stroke guide rail 96, and a stroke screw 910 is mounted between the rotary sleeve 98 and the rotary mechanism fixing frame 99; a rotating sleeve 911 and a stepping motor 912 are installed on the rotating mechanism fixing frame 99, a rotating shaft 913 is installed on the rotating sleeve 911, and the stepping motor 912 is connected with the rotating sleeve 911 through a synchronous belt in a transmission manner; a linear bar 914 is arranged at the other end of the rotating shaft 913; a rotor fixing frame 915 is further installed on the supporting piece 91, a feeding and discharging assembly 93 is installed on the rotor fixing frame 915, the feeding and discharging assembly 93 comprises a top plate 916, a sliding groove 917 is formed in the top plate 916, a drawing plate 918 is installed in the sliding groove 917, a block 919 is installed on the drawing plate 918, a through hole 920 matched with the straight bar 914 is formed in the block 919, an air cylinder 921 is further installed on the top plate 916, and the air cylinder 921 is fixedly connected with the drawing plate 918; a feeding induction switch 922 is also arranged on the rotor fixing frame 915; through the arrangement of the rotating mechanism 94, the rotor rotates while being shaped, so that the rotor can be shaped uniformly, and the coaxiality of the rotor and the two balancing blocks at the two ends is ensured; through the arrangement of the air cylinder 921, the drawing plate 918 and the block 919, the linear bar 914 can be completely inserted into the rotor when inserted into the rotor, so that the linear bar 914 is completely contacted with the rotor, the position of the rotor during subsequent shaping is ensured, the rotor can be driven to rotate during rotation, shaping work is completed, a blanking and material blocking effect can be achieved during blanking, and the shaped rotor is prevented from being brought back by the linear bar; when in work: the rotor moves to a rotor fixing frame 915 on the feeding mechanism 9, the stroke control mechanism 92 is started, the servo motor 97 drives the rotary sleeve 98 to rotate, so as to drive the rotary mechanism fixing frame 99 to move forwards, so as to drive the rotary shaft 913 and the linear bar 914 to be inserted into the inner hole of the rotor and push the rotor to move forwards, after the rotor is blocked by the block 919, the linear bar 914 continues to move forwards, the linear bar 914 passes through the through hole 920 until the linear bar 914 passes through the whole rotor, then the rotor is driven to move backwards slightly, then the cylinder 921 is started, the drawing plate 918 and the block 919 are driven to move backwards, then the linear bar 914 and the rotor continue to move forwards until the rotor moves to a shaping lower die 928 on a punch 923, then the punch 923 is started to shape, meanwhile, the stepping motor 912 drives the rotary shaft 913 to move through synchronous belt transmission, the rotary shaft 913 drives the linear bar, the linear bar 914 drives the rotor to rotate, so that the rotor rotates while being stamped and shaped, and uniform shaping of the rotor is guaranteed; after shaping is completed, the air cylinder 921 is started again to drive the drawing plate 918 and the stopper 919 to move forwards, then the servo motor 97 is started to drive the linear bar 914 to return to the original position, and the shaped rotor is stopped by the stopper 919 during returning so as to be separated from the linear bar 914;

as shown in fig. 1 and 33, the shaping mechanism 10 includes a punch 923 and a die holder 924 mounted on the punch 923, the die holder 924 is divided into an upper die holder 925 and a lower die holder 926, and the die holder 924 is mounted with an upper shaping die 927 and a lower shaping die 928;

as shown in fig. 34 to 35, the output mechanism 11 comprises an output support 929 and an output frame 930 mounted on the output support 929, a roller motor 931 is mounted on the output frame 930, and a conveyor belt is mounted on the roller motor 931; a pin cylinder fixing frame 932 is further installed on the output frame 930, a pin cylinder 933 is installed on the pin cylinder fixing frame 932, and a rotor fixing block 934 is installed on the pin cylinder 933; the output frame 930 is further provided with a bogie 935, the bogie 935 is provided with a steering motor 936, a steering roller 937 and a steering fixing cylinder 938, and the steering motor 936 and the steering roller 937 are in transmission connection through a synchronous belt; a steering stop 939 is also arranged on the steering frame 935; the output frame 930 is also provided with a material pushing cylinder 940 and an inductor 941; through the arrangement of the bogie 935, the rotor is pushed onto the steering roller 937 through the material pushing cylinder 940, and is limited through the steering fixing cylinder 938, so that the rotor is prevented from being pushed out of the bogie 935 by the material pushing cylinder 940, and the steering roller 937 is driven to rotate through the steering motor 936, so that the rotor is driven to rotate to a set direction, and the purpose is to match the position of a balance block mounted on the rotor with the position of the balance compensation clamp 123 on the lathe 122, so as to ensure that the rotor can be correctly mounted on the lathe 122; when in work: when the rotor is conveyed to the shaping lower die 928 again, the shaped rotor is pushed to move to a conveyor belt on the output frame 930 and move to the position of the rotor fixing block 934, the pushing cylinder 940 is controlled to be started by the operation control system to push the rotor to the steering roller 937, and then the steering motor 936 is started to drive the steering roller 937 to rotate, so that the rotor is driven to rotate to the set position.

Further: as shown in fig. 1, 36-38, the finishing mechanism 12 includes a robot 942 and a lathe 943; a balance compensation clamp 944 is mounted on the lathe 943; the detection mechanism 13 comprises a detection chassis 945, wherein a detection platen 946 is installed on the detection chassis 945, a detection rack 947 is installed on the detection platen 946 in a sliding mode, and an outer diameter detection device 948 is installed on the detection rack 947; the detection platen 946 is further provided with a rotor leaning frame 949 and a detection motor 950, the detection frame 947 is provided with a detection nut sleeve 951, and a detection screw 952 is arranged between the detection motor 950 and the detection nut sleeve 951; by arranging the balance compensation clamp 944, the overall annular weight of the rotor is the same when the rotor is mounted on the lathe 122, and the problem that the coaxiality of the rotor is poor due to the deviation of the rotor during high-speed rotation caused by the weight of a balance block is avoided; through the arrangement of the detection mechanism 13, the outer diameter of the rotor after finish machining of the lathe 122 is detected, the detected size is automatically compared with a standard size, and the cutter compensation on the lathe 122 is automatically changed according to the compared structure, so that the outer diameter of each rotor is ensured to reach the standard, and the problem that the rotor is unqualified due to the abrasion of a cutter is avoided; when in work: when the bogie 939 is controlled by the operation control system to rotate the rotor to a set position, the rotor is mounted on a balance compensation clamp 123 on a lathe 122 through a manipulator robot 121 for finish machining, and after machining is finished, the rotor is moved to a detection mechanism 13 through the manipulator robot 121; the outer diameter of the rotor is subjected to size detection through the detection mechanism 13, and the cutter compensation of the lathe 122 is automatically changed according to the size detection result.

Further: as shown in fig. 1, 39-43, the polishing mechanism 14 includes a polishing base 141, a polishing machine 142 mounted on the polishing base 141, a rotor transmission mechanism 143, and a total stroke control mechanism 144; the total stroke control mechanism 144 includes a detection stroke control mechanism 145, a polishing stroke control mechanism 146, and a transmission stroke control mechanism 147; a polishing machine base 148 is arranged on the polishing machine 142, and a polishing floating joint 149 is arranged on the polishing machine base 148; the polishing stroke control mechanism 146 includes a polishing slide rail 1410 mounted on the polishing base frame 141 and a polishing cylinder 1411, the polisher base 148 is slidably mounted on the polishing slide rail 1410, and the polishing cylinder 1411 is connected to the polishing floating joint 149;

39-41, the RQA detection mechanism 15 includes a detector base plate 151, a detector mount 152 mounted on the detector base plate 151, and an RQA detector 153 mounted on the detector mount 152; the detector base plate 151 is provided with a detection slide rail 154, the detector fixing frame 152 is slidably arranged on the detector base plate 151, the detector fixing frame 152 is also provided with an adjusting rod 155, and the adjusting rod 155 is provided with a locking rod 156; the inspection stroke control mechanism 145 includes an inspection cylinder 157 mounted on the polishing base frame 141 and a floating joint 158 mounted on the inspection holder 152, the inspection cylinder 157 being connected to the floating joint 158; the position of the RQA detector 153 can be adjusted by using the adjusting rod 155 and the adjusted position of the adjusting rod 155 can be locked by using the locking rod 156 by installing the adjusting rod 155 on the detection fixing frame 152 and installing the locking rod 156 on the adjusting rod 155, so that the RQA detector 153 is prevented from moving during detection to cause inaccuracy of a detection result;

as shown in fig. 39-43, the rotor transmission mechanism 143 includes a transmission stroke fixing frame 159, a transmission stroke control mechanism 147 mounted on the transmission stroke fixing frame 159, a stroke sliding plate 1510, a synchronous motor 1511 mounted on the stroke sliding plate 1510, and a rotor rotating sleeve 1512; a stroke slide rail 1513 is arranged on the transmission stroke fixing frame 159, and the stroke slide plate 1510 is arranged on the transmission stroke fixing frame 159 in a sliding manner; the synchronous motor 1511 is in transmission connection with the rotor rotating sleeve 1512 through a synchronous belt; a travel sensing switch 1514 is also mounted on the transmission travel fixing frame 159; the transmission stroke control mechanism 147 includes a stroke motor 1515, a stroke ball nut 1516 mounted on a stroke sliding plate 1510, and a transmission stroke screw 1517 mounted on the stroke motor 1515 and the stroke ball nut 1516; a rotor fixing seat 1518 is arranged on the rotor rotating sleeve 1512; through the arrangement of the detection stroke control mechanism 145, the polishing stroke control mechanism 146 and the transmission stroke control mechanism 147, the detection stroke control mechanism 145 can control the RQA detector 153 to automatically detect the performance of the rotor; the polishing stroke control mechanism 146 can control the polishing machine 142 to automatically move to the polishing position or return to the original position when the rotor is polished; through the arrangement of the transmission stroke control mechanism 147, the rotor rotation mechanism 143 can be controlled to automatically move, so that the rotor can be controlled to move, and the polishing and detection work of the rotor can be automatically completed; the machine replaces the manual work to work, so that the labor force is saved, the efficiency is increased, and the cost is saved; when in work: the robot arm 121 is controlled by the operation control system to move the rotor to the rotor fixing seat 1518 on the polishing mechanism 14: then, the synchronous motor 1511 drives the rotor rotating sleeve 1512 to rotate through the transmission of the synchronous belt, then the detection cylinder 157 drives the detection fixing frame 152 to move along the detection sliding rail 154, and the detection fixing frame 152 drives the RQA detector 153 to detect the rotor; after the detection is completed, the detection fixing frame 153 is restored to the original position, then the polishing cylinder 157 drives the polishing machine fixing frame 152 to move along the polishing slide rail 1410, so as to drive the polishing machine 142 to move to the polishing set position, then the stroke motor 1515 drives the stroke sliding plate 1510 to move along the stroke slide rail 1513, the stroke sliding plate 1510 drives the synchronous motor 1511 and the rotor rotating sleeve 1512 to move along the stroke slide rail 1513, so as to drive the rotor and the polishing machine 142 to contact with each other for polishing, the original position is restored after the polishing is completed, and finally, according to the detection result, the manipulator robot 121 places the rotor in a qualified area and a unqualified area respectively.

As shown in fig. 1-43, the working process of the present invention is as follows: the on-off of motors, cylinders, sensors, cameras, lathes, punches, laser machines, manipulators, manipulator robots and the like in all mechanisms are controlled by the operation control system:

firstly, a rotor is placed on a rotor seat 55, and the rotor is conveyed to a pretreatment mechanism 6 through a feeding mechanism 5; the conveying motor 52 drives the chain wheel 53 to rotate, the chain wheel 53 drives the chain 54 to move, the chain 54 drives the rotor seat 55 placed on the conveying frame 51 to move, and when the rotor seat 55 moves to the positioning cylinder 510, the positioning cylinder 510 controls the positioning rod 211 to move upwards so that the rotor seat 55 is fixed to the positioning stop block 57;

then, the rotor is subjected to deburring, sanding and reaming treatment through a pretreatment mechanism 6, and then the rotor is moved to a positioning mechanism 66 to wait for balance block installation after the deburring, sanding and reaming treatment is completed; then, the transverse motor 69 drives the transverse moving plate 67 to move along the sliding rail 611, when the manipulator mechanism 615 on the transverse moving plate 67 moves to the rotor, the motor 618 drives the manipulator fixing frame 620 to move downwards, then the manipulator 621 clamps the rotor, then the transverse moving plate 67 moves rightwards, then the longitudinal motor 610 drives the longitudinal moving plate 68 to move forwards along the sliding rail 611, and the manipulator 621 places the rotor on the station base 627 on the deburring mechanism 63; at this time, after the rotor on the rotor seat 55 is taken away, the positioning cylinder 510 drives the positioning rod 511 to move downwards, the rotor seat 55 continues to move along the chain 54, then the clamping cylinder 630 controls the clamping claw 631 to clamp the rotor seat 55, then the moving cylinder 628 drives the clamping cylinder 630 and the rotor seat 55 to move to the position above the chain 54 in the opposite movement direction, then the clamping cylinder 630 is released, and the rotor seat 55 is placed on the chain 54 to reciprocate; at the moment, a pressurizing cylinder 623 on the deburring mechanism 63 is started to drive a station upper die 625 and a die core 626 to move downwards to remove burrs on the rotor, the pressurizing cylinder 623 returns to the original position after the burrs are removed, then a longitudinal moving plate 68 is driven to move backwards through a longitudinal motor 610, a transverse motor 69 drives a transverse moving plate 67 and a manipulator mechanism 615 to move leftwards, a plurality of manipulator mechanisms 615 arranged on the transverse moving plate 67 respectively take the rotor on the rotor seat 55 and the rotor in the deburring mechanism 63 and then move rightwards, the longitudinal motor 610 controls the longitudinal moving plate to move forwards, and the rotors are respectively placed in the deburring mechanism 63 and the sanding mechanism 64; at this time, the deburring mechanism 63 performs the same deburring work, the two mutually symmetrical sanding mechanisms 64 arranged on the fixed underframe 61 are also synchronously started, the sanding motor 633 drives the sanding moving plate 635 and the sanding pressing plate frame 636 and the boring and milling power head 637 arranged on the sanding moving plate 635 to move towards the rotor, the inner hole of the rotor is polished by the boring and milling power head 637, and the rotor returns to the original position after finishing; then, the rotor is moved to the next process step through the manipulator 621 in the same step, the reaming mechanism 65 is started, the reaming motor 643 drives the reaming moving plate 645 and the reaming boring and milling power head 646 mounted on the reaming moving plate 645 to move downwards, and the reaming process is performed on the rotor through the reaming boring and milling power head 646; after reaming is finished, the rotor on each station is moved to the next station through the manipulator 621; the reamed rotor moves into the positioning mechanism 66, the rotor positioning cylinder 656 is started to drive the upper die 657 to move downwards to position the rotor, so that the rotor is convenient for the transfer processing of the next procedure, and the manipulator 621 moves the rotor to the balance block assembling mechanism 7 after the positioning is finished;

then, balance block installation is carried out on the two ends of the rotor through a balance block assembling mechanism 7, and the rotor is moved to a code printing output mechanism 8 through a taking-out mechanism 75 after the balance block installation is finished; firstly, a first vibrating disk 759 vibrates to convey a lower balance weight arranged in the first vibrating disk 759 to a positioning table 77, then a lower balance weight cylinder 713 drives a sucker 714 to move downwards, the sucker 714 sucks the lower balance weight and then moves upwards, a lower balance weight motor 78 drives a lower balance weight cylinder frame 712 to move along a first slide rail 79 to be above a product fixing seat 758 on a rotary disc 756, then the lower balance weight cylinder 712 drives the sucker 714 to place the lower balance weight on the product fixing seat 758, then the rotary disc 756 rotates to rotate the product fixing seat 758 to a product placing position, a rotor is placed on the product fixing seat 758 with the lower balance weight through a balance weight manipulator 726, then the rotary disc 756 rotates to rotate a product to an upper balance weight mounting mechanism 73, a second vibrating disk 760 and a third vibrating disk 761 vibrate to convey the upper balance weight to a first upper balance weight positioning seat 716 and an oil throwing cap positioning seat 717 respectively, the first upper balance block cylinder 724 drives the balance block manipulator 726 to move downwards to take the balance block on the first upper balance block positioning seat 716, then the upper balance block motor 718 drives the first upper balance block cylinder 724 and the oil throwing cap cylinder 725 mounted on the upper balance block moving plate 720 to move along the second guide rail 719, the balance block is placed on the rotor, the oil throwing cap cylinder 725 drives the balance block manipulator 726 to move downwards at the same time, the balance block on the oil throwing cap positioning seat 717 is taken, the upper balance block moving plate 720 moves back, the balance block manipulator 726 also mounts the balance block on the rotor, then the rotary table 756 rotates to rotate the rotor to the crimping mechanism 74, the upper riveting cylinder 735 and the lower riveting cylinder 736 respectively drive the upper riveting fixing plate 737 and the lower riveting fixing plate 738 to rivet the upper balance block and the lower balance block on the rotor, after riveting is completed, the rotary table 756 rotates, the riveted rotor is rotated to the taking-out mechanism 75, the taking-out longitudinal motor 746 drives the rotary cylinder 751 to move longitudinally along the fourth guide rail 747, the rotary cylinder 751 fixes the product by using a product fixing frame 752, the taking-out pushing cylinder 753 pushes the rotor out of the product fixing seat 758 by using a pushing plate 754, and the transverse motor 742 drives the taking-out longitudinal fixing seat 743 to move transversely along the third guide rail 741 so as to move the rotor to the front of the laser machine 83 in the next process;

then after laser coding is carried out through a laser machine on the coding output mechanism 8, the rotor is placed on the bracket 89, then the bracket cylinder 88 drives the bracket 89 to move downwards, so that the rotor is placed on the material channel 82, at the moment, the proximity switch 86 senses the rotor and then transmits a signal to the blocking cylinder 810, the second blocking cylinder 813 drives the blocking rod 814 to move upwards so as to block the rotor to move forwards continuously, and when the subsequent rotor is placed down, the first blocking cylinder 712 is started, and the subsequent rotor is blocked through the blocking rod 814; after the second blocking cylinder 813 drives the blocking rod 8114 to return to the original position, the front rotor moves to a rotor fixing frame 915 on the feeding mechanism 9, the stroke control mechanism 92 is started, the servo motor 97 drives the rotary sleeve 98 to rotate, so as to drive the rotary mechanism fixing frame 99 to move forward, so as to drive the rotary shaft 913 and the linear bar 914 to be inserted into the inner hole of the rotor and push the rotor to move forward, when the rotor is blocked by the stopper 919, the linear bar 914 continues to move forward, the linear bar 914 passes through the through hole 920 until the linear bar 914 passes through the whole rotor, then the rotor is driven to move slightly backward, then the cylinder 921 is started, so as to drive the drawing plate 918 and the stopper 919 to move backward, then the linear bar 914 and the rotor continue to move forward, until the rotor of the punch press machine moves to the shaping lower die 928 on the punch press 923, then the rotor is started to shape, and simultaneously the stepping, the rotating shaft 913 drives the linear bar 914 to rotate, and the linear bar 914 drives the rotor to rotate, so that the rotor rotates while being stamped and shaped, and uniform shaping of the rotor is guaranteed; after shaping is completed, the air cylinder 921 is started again to drive the drawing plate 918 and the block 919 to move forwards, then the servo motor 97 is started to drive the linear bar 914 to return to the original position, the shaped rotor is blocked by the block 919 during returning to enable the shaped rotor to be separated from the linear bar 914, then the subsequent rotor is sent to the shaping lower die 928 again to push the shaped rotor to move to a conveying belt on the output frame 930 and move to the position of a rotor fixing block 934, then the material pushing air cylinder 940 is started to push the rotor to a steering roller 937, then the steering motor 936 is started to drive the steering roller 937 to rotate, and therefore the rotor is driven to rotate to a set position;

then when the rotor is rotated to a set position through the bogie 939, the rotor is mounted on the balance compensation fixture 123 on the lathe 122 through the manipulator robot 121 for finish machining, and after the machining is finished, the rotor is moved to the detection mechanism 13 through the manipulator robot 121;

then, the outer diameter of the rotor is subjected to size detection through the detection mechanism 13, and the cutter compensation of the lathe 122 is automatically changed according to the size detection result;

then the rotor is moved to a rotor fixing seat 1518 on the polishing mechanism 14 by the robot arm 121:

then, the synchronous motor 1511 drives the rotor rotating sleeve 1512 to rotate through the transmission of the synchronous belt, then the detection cylinder 157 drives the detection fixing frame 152 to move along the detection sliding rail 154, and the detection fixing frame 152 drives the RQA detector 153 to detect the rotor; after the detection is finished, the detection fixing frame 153 is restored to the original position, then the polishing cylinder 157 drives the polishing machine fixing frame 152 to move along the polishing slide rail 1410, so as to drive the polishing machine 142 to move to the polishing set position, then the stroke motor 1515 drives the stroke sliding plate 1510 to move along the stroke slide rail 1513, the stroke sliding plate 1510 drives the synchronous motor 1511 and the rotor rotating sleeve 1512 to move along the stroke slide rail 1513, so as to drive the rotor and the polishing machine 142 to contact with each other for polishing, the original position is restored after the polishing is finished, and finally, according to the detection result, the manipulator robot 121 places the rotor in a qualified area and a unqualified area respectively.

The scope of the present invention is not limited to the above embodiments and their variations. The present invention is not limited to the above embodiments, and other modifications and substitutions may be made by those skilled in the art.

Claims

1. A full-automatic production line for finish machining of rotors is characterized by comprising an operation control system, a pretreatment system (1), a shaping system (2), a finish machining system (3) and a polishing detection system (4); the pretreatment system (1) comprises a feeding mechanism (5), a pretreatment mechanism (6) in butt joint with the feeding mechanism and a balance block assembly mechanism (7) matched with the pretreatment mechanism (6); the shaping system (2) comprises a coding conveying mechanism (8), a feeding mechanism (9) in butt joint with the coding conveying mechanism (8), a shaping mechanism (10) for shaping the rotor and an output mechanism (11) in butt joint with the shaping mechanism (10) for facilitating the shaping of the rotor; the finish machining system (3) comprises a finish machining mechanism (12) and a detection mechanism (13) for finish machining the outer diameter of the rotor; the polishing detection system (4) comprises a polishing chassis (141), a polishing mechanism (14) and an RQA detection mechanism (15), wherein the polishing mechanism (14) and the RQA detection mechanism are arranged on the polishing chassis (141) and are used for polishing the outer surface of the rotor.

2. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the feeding mechanism (5) comprises a conveying frame (51) and a conveying motor (52) arranged on the conveying frame (51), a chain wheel (53) connected with the conveying motor (52) is arranged on the conveying frame (51), a chain (54) is arranged on the chain wheel (53), and a plurality of rotor seats (55) are arranged on the chain (54); the conveying frame (51) is further provided with a bottom frame (56), a positioning stop block (57), a conveying cylinder (58), a jacking cylinder (59) and a positioning cylinder (510), and the positioning cylinder (510) is provided with a positioning rod (511).

3. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the pretreatment mechanism (6) is connected with the feeding mechanism (5), and a conveying frame (51) is arranged on the feeding mechanism (5); the pretreatment mechanism (6) comprises a fixed bottom frame (61), and one end of the conveying frame (51) is connected with the fixed bottom frame (61); the fixed underframe (61) is sequentially provided with a deburring mechanism (63), a sanding mechanism (64), a reaming mechanism (65), a positioning mechanism (66) and a transmission mechanism (62); the transmission mechanism (62) comprises a transverse moving plate (67) and a longitudinal moving plate (68); a transverse motor (69) and a longitudinal motor (610) are mounted on the fixed chassis (61), sliding rails (611) are mounted on the fixed chassis (61) and the longitudinal moving plate (68), the longitudinal moving plate (68) is slidably mounted on the sliding rails (611) on the fixed chassis (61), and the transverse moving plate (67) is slidably mounted on the sliding rails (611) on the longitudinal moving plate (68); a ball nut (612) is mounted on the transverse moving plate (67), a transverse screw rod (613) is connected to the transverse motor (69), and the transverse screw rod (613) is matched with the ball nut; the longitudinal moving plate (68) is also provided with a ball nut (612), the ball nut (612) is provided with a longitudinal screw rod (614), one end of the longitudinal screw rod (614) is connected with a synchronizing wheel (609), and the longitudinal screw rod (614) is in transmission connection with a longitudinal motor (610) through a synchronous belt and the synchronizing wheel (609).

4. The full-automatic production line for rotor finishing according to claim 3, characterized in that: a plurality of manipulator mechanisms (615) and induction switches (616) are arranged on the transverse moving plate (67); the manipulator mechanism (615) comprises a manipulator support (617), a motor (618) is mounted on the manipulator support (617), a lead screw (619) is connected to the motor (618), a ball nut (612) is mounted on the lead screw (619), a manipulator fixing frame (620) is connected to the ball nut (612) mounted on the lead screw (619), the manipulator fixing frame (620) is connected with the manipulator support (617) in a sliding mode, and a manipulator (621) is mounted on the manipulator fixing frame (620);

the deburring mechanism (63) comprises a station fixing frame (622), a pressurizing cylinder (623) and a guide post (624) are mounted on the station fixing frame (622), an upper station die (625) is mounted on the pressurizing cylinder (623) and the guide post (624), a die core (626) is mounted on the upper station die (625), and a station base (627) is mounted on a fixing bottom frame (61) at the bottom of the station fixing frame (622); the station fixing frame (622) is further provided with a movable air cylinder (628) and a movable sliding rail (629), the movable sliding rail (629) is provided with a clamping air cylinder (630) in a sliding manner, the movable air cylinder (628) is connected with the clamping air cylinder (630), and the clamping air cylinder (630) is provided with a clamping claw (631);

the sanding mechanism (64) comprises a sanding fixing frame (632), a sanding motor (633) and a sanding guide rail (634) are mounted on the sanding fixing frame (632), a sanding moving plate (635) is mounted on the sanding guide rail (634) in a sliding manner, a sanding pressing plate frame (636) and a boring and milling power head (637) are mounted on the sanding moving plate (635), a sanding ball nut (638) is mounted on the sanding moving plate (635), and sanding screws (639) are connected to the sanding motor (633) and the sanding ball nut (638); a sanding upper die (640) is mounted on the sanding platen frame (636), and a sanding station lower die (641) is further mounted on the fixed underframe (61); a sanding mechanism (64) is also arranged below the fixed underframe (61), and the sanding mechanism (64) above the fixed underframe (61) and the sanding mechanism (64) below the fixed underframe are mutually symmetrical;

the reaming mechanism (65) comprises a reaming fixing frame (642), a reaming motor (643) is installed on the reaming fixing frame (642), a reaming guide rail (644) is installed on the reaming fixing frame (642), a reaming moving plate (645) is installed on the reaming guide rail (644) in a sliding mode, a reaming boring and milling power head (646) and a reaming ball nut (647) are installed on the reaming moving plate (645), and a reaming screw rod (648) is installed between the reaming motor (643) and the reaming ball nut (647); the fixed underframe (61) is further provided with a reaming base (649), a material returning guide post (650), a jacking cylinder (651) and a reaming cylinder (652), the reaming cylinder (652) is connected with the reaming base (649), the material returning guide post (650) is provided with a pliers mounting plate (653), the pliers mounting plate (653) is provided with a material returning pliers (654), and the jacking cylinder (651) is connected with the pliers mounting plate (653); the reaming fixing frame (642) is also provided with a CCD camera (7171);

positioning mechanism (66) contain location mount (655) and install rotor location cylinder (656) on location mount (655), install mould (657) on rotor location cylinder (656), install location base (658) on fixed chassis (61), install location lower mould (659) on location base (658).

5. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the balance weight assembling mechanism (7) comprises a balance weight underframe (71), a lower balance weight mounting mechanism (72) mounted on the balance weight underframe (71), an upper balance weight mounting mechanism (73), a pressing connection mechanism (74) and a taking-out mechanism (75); the lower balance block mounting mechanism (72) comprises a mechanism bottom plate (76) and a positioning table (77), a lower balance block motor (78) and a first sliding rail (79) are mounted on the mechanism bottom plate (76), a first screw rod (710) is connected to the lower balance block motor (78), a lower balance block ball nut (711) is mounted on the first screw rod (710), a lower balance block cylinder frame (712) is mounted on the lower balance block ball nut (711), and the lower balance block cylinder frame (712) is connected with the first sliding rail (79) in a sliding manner; a lower balance weight cylinder (713) is arranged on the lower balance weight cylinder frame (712), and a sucker (714) is arranged on the lower balance weight cylinder (713); the upper balance block mounting mechanism (73) comprises an upper balance block fixing seat (715), a first upper balance block positioning seat (716) and an oil throwing cap positioning seat (717); an upper balance block motor (718) and a second guide rail (719) are arranged on the upper balance block fixing seat (715); an upper balance block moving plate (720) is slidably mounted on the second guide rail (719), an upper balance block screw (721) is mounted on the upper balance block motor (718), an upper balance ball nut (722) is mounted on the upper balance block screw (721), and the upper balance ball nut (722) is connected with the upper balance block moving plate (720); a first upper balance block cylinder (724) and an oil throwing cap cylinder (725) are mounted on the upper balance block moving plate (720); the first upper balance block cylinder (724) and the oil throwing cap cylinder (725) are both provided with a balance block manipulator (726); a push block (727), a first upper balance block pushing cylinder (728) and a first upper balance block ejecting cylinder (729) are arranged on the first upper balance block positioning seat (716); the first upper balance block pushing cylinder (728) is connected with a pushing block (727); the oil throwing cap positioning seat (717) is fixed on the balance block chassis (71); an oil throwing cap pushing cylinder (730), a second pushing block (731) and an oil throwing cap rotating cylinder (732) are arranged on the oil throwing cap positioning seat (717); the oil throwing cap pushing cylinder (730) is connected with a second pushing block (731); the crimping mechanism (74) comprises an upper fixed seat (733) and a lower fixed seat (734); an upper riveting cylinder (735) and a lower riveting cylinder (736) are respectively arranged on the upper fixing seat (733) and the lower fixing seat (734); an upper riveting fixing plate (737) and a lower riveting fixing plate (738) are respectively arranged on the upper riveting cylinder (735) and the lower riveting cylinder (736); the taking-out mechanism (75) comprises a taking-out fixing seat (739) and a pushing fixing seat (740), and a third guide rail (741) and a taking-out transverse motor (742) are mounted on the taking-out fixing seat (739); a taking-out longitudinal fixing seat (743) is slidably mounted on the third guide rail (741), a taking-out transverse ball nut (744) is mounted on the taking-out longitudinal fixing seat (743), and a taking-out transverse screw (745) is mounted on the taking-out transverse motor (742) and the taking-out transverse ball nut (744); the taking-out longitudinal fixing seat (743) is provided with a taking-out longitudinal motor (746) and a fourth guide rail (747), the fourth guide rail (747) is provided with a sliding plate (748) in a sliding manner, the taking-out longitudinal motor (746) is connected with a taking-out longitudinal screw rod (749), the taking-out longitudinal screw rod (749) is provided with a taking-out longitudinal ball nut (750), and the taking-out longitudinal ball nut (750) is fixedly connected with the sliding plate (748); a rotary cylinder (751) is installed on the sliding plate (748), and a product fixing frame (752) is installed on the rotary cylinder (751); a taking-out pushing cylinder (753) is installed on the pushing fixing seat (740), and a pushing plate (754) is installed on the taking-out pushing cylinder (753); the balance block underframe (71) is also provided with a plurality of turntable hooks (755), each turntable hook (755) is provided with a turntable (756), each turntable (756) is provided with a separator (757), and the other end of each separator (757) is fixedly arranged on the balance block underframe (71); the turntable (756) is provided with a plurality of product fixing seats (758).

6. The full-automatic production line for rotor finishing according to claim 5, characterized in that: the lower balance block mounting mechanism (72) is connected with a first vibration disc (759), and the upper balance block mounting mechanism (73) is connected with a second vibration disc (760) and a third vibration disc (761); a vibration disc support (762) is arranged at the bottom of the first vibration disc (759), the second vibration disc (760) and the third vibration disc (761); all install video detection mechanism (763) on a vibration dish (759), No. two vibration dish (760) and No. three vibration dish (761), video detection mechanism (763) contain camera (764), light source (765) and video detection cylinder (766), install on video detection cylinder (766) and promote piece (767).

7. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the coding conveying mechanism (8) comprises a conveying support (81), a material channel (82) and a laser machine (83) are mounted on the conveying support (81), and a material receiving mechanism (84), a material blocking mechanism (85) and a plurality of proximity switches (86) are further mounted on the material channel (82); the material channel (82) is also provided with a plurality of material guide strips (87); the material receiving mechanism (84) comprises a bracket cylinder (88), the bracket cylinder (88) is installed on the material channel (82), and a bracket (89) is installed on the bracket cylinder (88); the material blocking mechanism (85) comprises a blocking cylinder fixing frame (810) and a blocking cylinder (811) arranged on the blocking cylinder fixing frame (810), the blocking cylinder (811) is divided into a first blocking cylinder (812) and a second blocking cylinder (813), and a blocking rod (814) is arranged on the blocking cylinder (811); the feeding mechanism (9) comprises a support (91), and a stroke control mechanism (92), a feeding and discharging assembly (93) and a rotating mechanism (94) connected with the stroke control mechanism (92) are mounted on the support (91); the stroke control mechanism (92) comprises a stroke fixing frame (95), a stroke guide rail (96), a servo motor (97) and a rotary sleeve (98) are mounted on the stroke fixing frame (95), the servo motor (97) and the rotary sleeve (98) are in synchronous belt transmission, a rotary mechanism fixing frame (99) is slidably mounted on the stroke guide rail (96), and a stroke screw rod (910) is mounted between the rotary sleeve (98) and the rotary mechanism fixing frame (99); a rotating sleeve (911) and a stepping motor (912) are installed on the rotating mechanism fixing frame (99), a rotating shaft (913) is installed on the rotating sleeve (911), and the stepping motor (912) is in transmission connection with the rotating sleeve (911) through a synchronous belt; a linear bar (914) is mounted at the other end of the rotating shaft (913); the supporting piece (91) is further provided with a rotor fixing frame (915), the rotor fixing frame (915) is provided with a feeding and discharging assembly (93), the feeding and discharging assembly (93) comprises a top plate (916), the top plate (916) is provided with a sliding groove (917), a drawing plate (918) is arranged in the sliding groove (917), a block (919) is arranged on the drawing plate (918), a through hole (920) matched with a straight bar (914) is formed in the block (919), the top plate (916) is further provided with an air cylinder (921), and the air cylinder (921) is fixedly connected with the drawing plate (918); a feeding induction switch (922) is also arranged on the rotor fixing frame (915); the shaping mechanism (10) comprises a punch press (923) and a die frame (924) arranged on the punch press (923), the die frame (924) is divided into an upper die frame (925) and a lower die frame (926), and an upper shaping die (927) and a lower shaping die (928) are arranged on the die frame (924); the output mechanism (11) comprises an output support (929) and an output frame (930) arranged on the output support (929), a roller motor (931) is arranged on the output frame (930), and a conveyor belt is arranged on the roller motor (931); a pin blocking cylinder fixing frame (932) is further installed on the output frame (930), a pin blocking cylinder (933) is installed on the pin blocking cylinder fixing frame (932), and a rotor fixing block (934) is installed on the pin blocking cylinder (933); the output frame (930) is further provided with a bogie (935), the bogie (935) is provided with a steering motor (936), a steering roller (937) and a steering fixed cylinder (938), and the steering motor (936) is in transmission connection with the steering roller (937) through a synchronous belt; a steering stop block (939) is further arranged on the steering frame (935); the output frame (930) is also provided with a material pushing cylinder (940) and an inductor (941).

8. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the finishing mechanism (12) comprises a manipulator robot (121) and a lathe (122); a balance compensation clamp (123) is arranged on the lathe (122); the detection mechanism (13) comprises a detection chassis (131), a detection bedplate (132) is installed on the detection chassis (131), a detection frame (133) is installed on the detection bedplate (132) in a sliding mode, and outer diameter detection equipment (134) is installed on the detection frame (133); the detection platform plate (132) is further provided with a rotor leaning frame (135) and a detection motor (136), the detection frame (133) is provided with a detection nut sleeve (137), and a detection screw rod (138) is arranged between the detection motor (136) and the detection nut sleeve (137).

9. The full-automatic production line for rotor finishing according to claim 1, characterized in that: the polishing mechanism (14) comprises a polishing chassis (141), a polishing machine (142) arranged on the polishing chassis (141), a rotor transmission mechanism (143) and a general stroke control mechanism (144); the total stroke control mechanism (144) comprises a detection stroke control mechanism (145), a polishing stroke control mechanism (146) and a transmission stroke control mechanism (147); a polishing machine base (148) is arranged on the polishing machine (142), and a polishing floating joint (149) is arranged on the polishing machine base (148); the polishing stroke control mechanism (146) comprises a polishing slide rail (1410) and a polishing cylinder (1411) which are installed on the polishing bottom frame (141), the polishing machine base (148) is installed on the polishing slide rail (1410) in a sliding mode, and the polishing cylinder (1411) is connected with a polishing floating joint (149); the RQA detection mechanism (15) comprises a detector bottom plate (151), a detector fixing frame (152) arranged on the detector bottom plate (151) and an RQA detector (153) arranged on the detector fixing frame (152); the detector bottom plate (151) is provided with a detection slide rail (154), the detector fixing frame (152) is slidably arranged on the detector bottom plate (151), the detector fixing frame (152) is also provided with an adjusting rod (155), and the adjusting rod (155) is provided with a locking rod (156); the detection stroke control mechanism (145) comprises a detection cylinder (157) arranged on the polishing bottom frame (141) and a floating joint (158) arranged on the detector fixing frame (152), wherein the detection cylinder (157) is connected with the floating joint (158); the rotor transmission mechanism (143) comprises a transmission stroke fixing frame (159), a transmission stroke control mechanism (147) arranged on the transmission stroke fixing frame (159), a stroke sliding plate (1510), a synchronous motor (1511) arranged on the stroke sliding plate (1510) and a rotor rotating sleeve (1512); a stroke sliding rail (1513) is installed on the transmission stroke fixing frame (159), and the stroke sliding plate (1510) is installed on the transmission stroke fixing frame (159) in a sliding manner; the synchronous motor (1511) is in transmission connection with the rotor rotating sleeve (1512) through a synchronous belt; a travel sensing switch (1514) is also mounted on the transmission travel fixing frame (159); the transmission stroke control mechanism (147) comprises a stroke motor (1515), a stroke ball nut (1516) arranged on a stroke sliding plate (1510) and a transmission stroke screw (1517) arranged on the stroke motor (1515) and the stroke ball nut (1516); and a rotor fixing seat (1518) is arranged on the rotor rotating sleeve (1512).