CN211465332U - Rotary clamping device for pipe fitting welding - Google Patents
Rotary clamping device for pipe fitting welding Download PDFInfo
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- CN211465332U CN211465332U CN201922166056.5U CN201922166056U CN211465332U CN 211465332 U CN211465332 U CN 211465332U CN 201922166056 U CN201922166056 U CN 201922166056U CN 211465332 U CN211465332 U CN 211465332U
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- 238000003466 welding Methods 0.000 title claims abstract description 34
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 210000004907 gland Anatomy 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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Abstract
本实用新型涉及一种管件焊接用旋转夹紧装置,包括底座,底座顶部固定有左支撑板、右支撑板,左支撑板转动安装有左支撑轴,左支撑轴内套有支撑杆,左支撑轴的右端设有蝶形螺栓一,右支撑板转动安装有右支撑轴,右支撑轴和支撑杆的内端均固定有支撑盘,支撑盘的内侧设有圆形凹槽,支撑盘的外侧设有蝶形螺栓二,左支撑轴和右支撑轴上均固定有皮带轮一,左支撑板和右支撑板的下端转动安装有转轴,转轴两端均固定有皮带轮二,两侧的皮带轮二通过皮带分别连接两侧的皮带轮一。本实用新型通过驱动电机带动转轴和皮带轮转动,带动夹持对焊管件的支撑盘同步旋转,方便了对管的焊接,提高了焊接效率和焊接质量,可以防止管件发生相对转动,焊接更方便。
The utility model relates to a rotary clamping device for pipe fitting welding, comprising a base, a left support plate and a right support plate are fixed on the top of the base, a left support shaft is rotatably installed on the left support plate, a support rod is sleeved inside the left support shaft, and a left support The right end of the shaft is provided with a butterfly bolt 1. The right support plate is rotated and installed with a right support shaft. The inner ends of the right support shaft and the support rod are fixed with a support plate. The inner side of the support plate is provided with a circular groove, and the outer side of the support plate There are two butterfly bolts, the first pulley is fixed on the left support shaft and the right support shaft, the lower ends of the left support plate and the right support plate are rotatably installed with a rotating shaft, the two ends of the rotating shaft are fixed with a second pulley, and the second pulley on both sides passes through. The belts are respectively connected to the pulleys on both sides. The utility model drives the rotating shaft and the pulley to rotate through the driving motor, and drives the support plate holding the butt welded pipe fittings to rotate synchronously, which facilitates the welding of the pipes, improves the welding efficiency and welding quality, prevents the relative rotation of the pipe fittings, and makes welding more convenient.
Description
技术领域technical field
本实用新型属于管件焊接技术领域,具体涉及一种管件焊接用旋转夹紧装置。The utility model belongs to the technical field of pipe fitting welding, in particular to a rotary clamping device for pipe fitting welding.
背景技术Background technique
在自来水供水设备的生产中会经常应用到连接输水管件,有时需要对两个管件进行焊接,目前在对两个管件进行焊接时,一般是把管件放在V型的支撑块上,然后进行焊接,焊接时需要人工转动管件,费工费时,且不能连续转动,严重影响焊接效率和焊接质量。In the production of tap water supply equipment, it is often used to connect water pipe fittings, and sometimes two pipe fittings need to be welded. When welding, the pipe fittings need to be manually rotated during welding, which is labor-intensive and time-consuming, and cannot be rotated continuously, which seriously affects the welding efficiency and welding quality.
实用新型内容Utility model content
本实用新型的目的是提供一种管件焊接用旋转夹紧装置,可以解决目前管件焊接时,需要人工转动管件,费工费时,且不能连续转动,严重影响焊接效率和焊接质量。The purpose of the utility model is to provide a rotary clamping device for pipe fitting welding, which can solve the problem that the current pipe fitting welding requires manual rotation of the pipe fitting, which is labor-intensive and time-consuming, and cannot be rotated continuously, which seriously affects the welding efficiency and welding quality.
本实用新型管件焊接用旋转夹紧装置,包括底座,底座为框架板,底座通过地脚螺栓固定在地面上,底座的左右两端顶部分别固定有左支撑板、右支撑板,左支撑板上部通过轴承转动安装有左支撑轴,轴承的内侧设有轴承压盖,轴承压盖固定在左支撑板上,轴承与左支撑轴为过盈配合,左支撑轴内套有支撑杆,左支撑轴的右端设有用于锁紧支撑杆的蝶形螺栓一,右支撑板的上部通过轴承转动安装有右支撑轴,轴承的内侧设有轴承压盖,轴承压盖固定在右支撑板上,轴承与右支撑轴为过盈配合,右支撑轴和支撑杆的内端均固定有支撑盘,支撑盘的内侧设有与管件外壁配合的圆形凹槽,支撑盘的外侧设有蝶形螺栓二,圆形凹槽的中间固定有与管件内孔配合的支撑柱,支撑柱、圆形凹槽与左支撑轴和右支撑轴同轴,两侧的圆形凹槽的底面相互平行,左支撑轴和右支撑轴上均固定有皮带轮一,左支撑板和右支撑板的下端通过轴承转动安装有转轴,轴承的内侧设有轴承压盖,两侧的轴承压盖分别固定在右支撑板和左支撑板上,左侧轴承与转轴为过盈配合,转轴两端均固定有皮带轮二,两侧的皮带轮二通过皮带分别连接两侧的皮带轮一,转轴的右端通过联轴器固定连接有驱动电机,驱动电机为步进电机或超低速电机。The utility model is a rotary clamping device for pipe fitting welding, which comprises a base, the base is a frame plate, the base is fixed on the ground by anchor bolts, the tops of the left and right ends of the base are respectively fixed with a left support plate and a right support plate, and the upper part of the left support plate The left support shaft is installed through the rotation of the bearing. The inner side of the bearing is provided with a bearing gland, which is fixed on the left support plate. The bearing and the left support shaft are in an interference fit. The right end is provided with a butterfly bolt for locking the support rod. The upper part of the right support plate is rotated and installed with a right support shaft. The inner side of the bearing is provided with a bearing gland, which is fixed on the right support plate. The right support shaft is an interference fit, the inner end of the right support shaft and the support rod are fixed with a support plate, the inner side of the support plate is provided with a circular groove that matches the outer wall of the pipe fitting, and the outer side of the support plate is provided with two butterfly bolts. The middle of the circular groove is fixed with a support column matched with the inner hole of the pipe fitting. The support column and the circular groove are coaxial with the left support shaft and the right support shaft. The bottom surfaces of the circular grooves on both sides are parallel to each other, and the left support shaft A pulley is fixed on the right support shaft and the left support plate. The lower ends of the left support plate and the right support plate are rotated and installed with a rotating shaft. The inner side of the bearing is provided with a bearing gland, and the bearing glands on both sides are respectively fixed on the right support plate and the left support plate. On the support plate, the left bearing and the rotating shaft are in an interference fit. Both ends of the rotating shaft are fixed with two pulleys. The second pulleys on both sides are connected to the first pulleys on both sides through belts. The right end of the rotating shaft is fixedly connected with a drive motor through a coupling. , the drive motor is a stepper motor or an ultra-low speed motor.
优选地,两侧的支撑盘通过螺纹分别与支撑杆和右支撑轴连接,支撑盘设有多对,各对支撑盘的圆形凹槽和支撑柱的直径均不相等。可以通过更换不同的支撑盘来适用于不同直径的管件焊接。Preferably, the support discs on both sides are respectively connected with the support rod and the right support shaft through threads, the support discs are provided with multiple pairs, and the diameters of the circular grooves and the support columns of each pair of support discs are not equal. It can be applied to welding of pipe fittings of different diameters by changing different support discs.
优选地,驱动电机底部固定有安装板,安装板左端固定在右支撑板上,安装板的底部固定有加强板,加强板的另一端与底座固定,安装方便,稳固。Preferably, the bottom of the drive motor is fixed with a mounting plate, the left end of the mounting plate is fixed on the right support plate, the bottom of the mounting plate is fixed with a reinforcing plate, the other end of the reinforcing plate is fixed with the base, and the installation is convenient and stable.
优选地,所述支撑杆为方形杆,左支撑轴的内孔为方形,支撑杆的右端固定有与支撑盘螺纹连接的螺柱,防止支撑杆与左支撑轴发生相对转动。Preferably, the support rod is a square rod, the inner hole of the left support shaft is a square shape, and the right end of the support rod is fixed with a stud threadedly connected with the support plate to prevent the support rod and the left support shaft from rotating relative to each other.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
通过驱动电机带动转轴和皮带轮转动,从而带动夹持对焊管件的支撑盘同步旋转,大大方便了对管的焊接,提高了焊接效率和焊接质量,并且两焊接管同步运动,可以防止发生相对转动,焊接更方便,焊接质量更好。By driving the motor to drive the shaft and the pulley to rotate, the support plate holding the butt welded pipe fittings is driven to rotate synchronously, which greatly facilitates the welding of the pipes, improves the welding efficiency and welding quality, and the two welded pipes move synchronously, which can prevent relative rotation. , the welding is more convenient and the welding quality is better.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为支撑杆的左视结构示意图;Fig. 2 is the left view structural schematic diagram of the support rod;
图3为支撑盘的结构示意图;Fig. 3 is the structural representation of the support plate;
图中:1、支撑杆;2、皮带轮一;3、左支撑板;4、左支撑轴;5、蝶形螺栓一;6、支撑盘;7、圆形凹槽;8、管件,9、支撑柱;10、蝶形螺栓二;11、右支撑轴,12、右支撑板, 13、皮带,14、皮带轮二,15、转轴,16、驱动电机,17、安装板,18、加强板,19、底座。In the figure: 1. Support rod; 2. Pulley 1; 3. Left support plate; 4. Left support shaft; 5.
具体实施方式Detailed ways
下面对照附图,对本实用新型的具体实施方式作进一步详细的说明。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
如图1至图3所示的一种管件焊接用旋转夹紧装置,包括底座19,其特征在于:底座19 的左右两端顶部分别固定有左支撑板3、右支撑板12,左支撑板3上部转动安装有左支撑轴 4,左支撑轴4内套有支撑杆1,左支撑轴4的右端设有蝶形螺栓一5,右支撑板12的上部转动安装有右支撑轴11,右支撑轴11和支撑杆1的内端均固定有支撑盘6,支撑盘6的内侧设有与管件8外壁配合的圆形凹槽7,支撑盘6的外侧设有蝶形螺栓二10,圆形凹槽7的中间固定有与管件8内孔配合的支撑柱9,左支撑轴4和右支撑轴11上均固定有皮带轮一2,左支撑板3和右支撑板12的下端转动安装有转轴15,转轴15两端均固定有皮带轮二14,两侧的皮带轮二14通过皮带13分别连接两侧的皮带轮一2,转轴15的右端固定连接有驱动电机 16。As shown in Figures 1 to 3, a rotary clamping device for pipe fitting welding includes a
两侧的支撑盘6通过螺纹分别与支撑杆1和右支撑轴11连接,支撑盘6设有多对,各对支撑盘6的圆形凹槽7和支撑柱9的直径均不相等。The
驱动电机16底部固定有安装板17,安装板17左端固定在右支撑板12上,安装板17的底部固定有加强板18,加强板18的另一端与底座19固定。The bottom of the
所述支撑杆1为方形杆,左支撑轴4的内孔为方形,支撑杆1的右端固定有与支撑盘6 螺纹连接的螺柱。The
使用时,拧松蝶形螺栓一和蝶形螺栓二,把左边的支撑盘移动到最左侧,然后把两个管件的一个放在右侧支撑盘的圆形凹槽内,利用圆形凹槽的底面进行端部定位,支撑柱支撑管件内孔,然后拧上右侧的蝶形螺栓二,然后把另一个管件放在左侧支撑盘的圆形凹槽内,利用圆形凹槽的底面进行端部定位,支撑柱支撑管件内孔,然后拧上左侧的蝶形螺栓二,然后向右移动左侧的支撑盘,当两个管件内侧接触时拧紧蝶形螺栓一,然后打开驱动电机,带动两个管件同步旋转,这是就可以对焊缝进行焊接。焊接完成后可以拧松两侧的蝶形螺栓二,然后拧松蝶形螺栓一,向左侧移动左侧的支撑盘,使得管件脱离圆形凹槽和支撑柱,取下管件。When in use, loosen the
综上所述,本实用新型通过驱动电机带动转轴和皮带轮转动,从而带动夹持对焊管件的支撑盘同步旋转,大大方便了对管的焊接,提高了焊接效率和焊接质量,并且两焊接管同步运动,可以防止发生相对转动,焊接更方便,焊接质量更好。In summary, the utility model drives the rotating shaft and the pulley to rotate through the driving motor, thereby driving the support plate holding the butt welded pipe fittings to rotate synchronously, which greatly facilitates the welding of the pipes, improves the welding efficiency and welding quality, and the two welded pipes Synchronous movement can prevent relative rotation, more convenient welding, and better welding quality.
当然本装置也不限于生产供水设备时使用,只要是对管件进行对焊都可以应用此装置。Of course, the device is not limited to use in the production of water supply equipment, as long as the pipe fittings are butt welded.
在本实用新型的描述中,术语“内”、“外”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型而不是要求本实用新型必须以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, the orientation or positional relationship indicated by the terms "inner", "outer", "longitudinal", "horizontal", "upper", "lower", "top", "bottom", etc. The orientations or positional relationships shown in the figures are only for the convenience of describing the present invention rather than requiring the present invention to be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.
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CN201922166056.5U CN211465332U (en) | 2019-12-06 | 2019-12-06 | Rotary clamping device for pipe fitting welding |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115647709A (en) * | 2022-09-22 | 2023-01-31 | 安徽皖丰车业有限公司 | An electric tricycle anti-collision bracket welding device |
CN115740903A (en) * | 2022-09-22 | 2023-03-07 | 安徽皖丰车业有限公司 | Electric tricycle anticollision support shaping auxiliary assembly |
CN118180688A (en) * | 2024-05-16 | 2024-06-14 | 河北东风世景轨道有限公司 | Automatic welding device for reinforcing steel bars |
-
2019
- 2019-12-06 CN CN201922166056.5U patent/CN211465332U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115647709A (en) * | 2022-09-22 | 2023-01-31 | 安徽皖丰车业有限公司 | An electric tricycle anti-collision bracket welding device |
CN115740903A (en) * | 2022-09-22 | 2023-03-07 | 安徽皖丰车业有限公司 | Electric tricycle anticollision support shaping auxiliary assembly |
CN118180688A (en) * | 2024-05-16 | 2024-06-14 | 河北东风世景轨道有限公司 | Automatic welding device for reinforcing steel bars |
CN118180688B (en) * | 2024-05-16 | 2024-08-30 | 河北东风世景轨道有限公司 | Automatic welding device for reinforcing steel bars |
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Granted publication date: 20200911 |