CN211394659U - Short circuit, open circuit and cathode nodulation monitoring and alarming system in electrolytic process - Google Patents
Short circuit, open circuit and cathode nodulation monitoring and alarming system in electrolytic process Download PDFInfo
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- CN211394659U CN211394659U CN201922357703.0U CN201922357703U CN211394659U CN 211394659 U CN211394659 U CN 211394659U CN 201922357703 U CN201922357703 U CN 201922357703U CN 211394659 U CN211394659 U CN 211394659U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses an electrolysis process short circuit, open circuit and cathode nodulation monitoring and alarming system, which comprises a tank voltage data collector, a control circuit and an alarming device, wherein the tank voltage data collector is provided with a plurality of voltage acquisition channels, two signal input pins of each voltage acquisition channel are respectively correspondingly connected to two adjacent electrolysis polar plates and collect voltage data between two cells corresponding to the two electrolysis polar plates; the alarm device is provided with an alarm module corresponding to each voltage acquisition channel, and when the acquired voltage data between the cells exceeds a preset threshold value, the alarm module is used for giving an alarm prompt; the control circuit is used for realizing the collection and processing of voltage data between the grooves and controlling the alarm module to send out an alarm prompt. The effect is as follows: the short circuit, the open circuit and the cathode nodulation in the electrolytic process are monitored in real time and are abnormally alarmed, manual and quick positioning and cleaning are facilitated, the speed of fault treatment and cleaning is increased, and the electrolytic production efficiency is ensured.
Description
Technical Field
The utility model relates to an electrolysis technology, concretely relates to electrolysis process short circuit, open circuit and negative pole nodulation monitoring alarm system.
Background
Lead, bismuth, copper and other electrolysis workshops are in normal electrolysis process, often can take place the process short circuit, open circuit, and because various factors produce the influence to the metal ion and separate out on the negative pole, can produce foreign matter such as dendrite, nodulation, burr, if discover and handle in time, lead to positive pole short circuit phenomenon easily to influence electrolysis production efficiency, even cause the incident.
In the prior art, foreign matters are often eliminated by manually adopting a special tool for periodic cleaning, for example, a tool capable of cleaning short circuits of various foreign matters between a cathode and an anode of an electrolytic cell disclosed in Chinese patent 201420655121.5 is still lack of a relatively intelligent monitoring means in an industrial field.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model provides an electrolysis process short circuit, broken circuit and negative pole nodulation monitoring alarm system carries out real-time check through the cell voltage to the electrolysis trough, and the polar plate position of foreign matter appears in suggestion that can be accurate to the artifical rapid elimination of guide, the intelligence of lift system.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides an electrolysis process short circuit, broken circuit and negative pole nodulation monitoring alarm system which the key lies in, include with each electrolysis polar plate electric connection's in electrolysis trough (1) groove voltage data collection station (2), connect control circuit (3) on groove voltage data collection station (2) and with alarm device (5) that control circuit (3) link to each other, wherein:
the cell voltage data collector (2) is provided with a plurality of voltage collecting channels, two signal input pins of each voltage collecting channel are respectively and correspondingly connected to two adjacent electrolytic pole plates, and the voltage data between cells of the two corresponding electrolytic pole plates are collected;
an alarm module is arranged in the alarm device (5) corresponding to each voltage acquisition channel, and when the acquired voltage data between the grooves exceeds a preset threshold value, the alarm module is used for giving an alarm prompt;
the control circuit (3) is used for realizing the collection and processing of voltage data between the cells and controlling the alarm module to send out an alarm prompt.
Optionally, the control circuit (3) is connected with an upper computer (4), monitoring data can be uploaded to the upper computer in real time, relevant data storage and processing are achieved through more intelligent upper computer software, and processing capacity is improved.
Optionally, the cell voltage data collector (2) is provided with 12 voltage collecting channels, and corresponding voltage collecting channels or a plurality of cell voltage data collectors can be configured according to the number of the pole plates in the electrolytic cell.
Optionally, the alarm module arranged in the alarm device (5) is 12 LED alarm indicator lamps, a shared buzzer is further arranged in the alarm device (5), and when any one of the LED alarm indicator lamps gives a light alarm prompt, the buzzer gives a sound alarm prompt.
Optionally, the two adjacent electrolytic plates in the electrolytic cell (1) have the same distance and opposite polarities.
The utility model has the advantages that:
in view of electrolysis process short circuit, the influence of opening circuit and negative plate nodulation to tank voltage, the utility model discloses a tank voltage data collection station monitors each tank voltage in to the electrolysis trough, through configuration control circuit and alarm device, realizes industrial field real time monitoring and unusual warning, and the manual work of being convenient for is fixed a position the clearance fast, has promoted the speed of foreign matter clearance, ensures electrolysis production efficiency.
Drawings
Fig. 1 shows a schematic structural diagram of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1, an alarm system for monitoring short circuit, open circuit and cathode nodulation in an electrolysis process comprises a cell voltage data collector 2 electrically connected to each electrolysis plate in an electrolysis cell 1, a control circuit 3 connected to the cell voltage data collector 2, and an alarm device 5 connected to the control circuit 3, wherein in the embodiment shown in fig. 1:
one end of the electrolytic tank 1 is provided with a liquid inlet port, the other end of the electrolytic tank is provided with a liquid outlet port, 12 electrolytic pole plates are uniformly arranged on the electrolytic tank, and the distance between every two adjacent electrolytic pole plates is the same and the polarities are opposite.
The cell voltage data collector 2 is provided with 12 voltage collecting channels, two signal input pins of each voltage collecting channel are respectively and correspondingly connected to two adjacent electrolytic pole plates, and the voltage data between cells of the two corresponding electrolytic pole plates are collected;
in specific implementation, a signal acquisition line is connected to the part, which does not intrude into the electrolyte, of each polar plate through a signal clamp, and then the tail end of the signal acquisition line is divided into two paths to be respectively connected with a signal input interface corresponding to one voltage acquisition channel.
An alarm module is arranged in the alarm device 5 corresponding to each voltage acquisition channel, and when the acquired voltage data between the grooves exceeds a preset threshold value, the alarm module is used for giving an alarm prompt;
as can be seen from fig. 1, the alarm module arranged in the alarm device 5 is 12 LED alarm indicator lamps, and the alarm device 5 is also provided with a shared buzzer, and when any one of the LED alarm indicator lamps gives a light alarm prompt, the buzzer gives a sound alarm prompt.
Based on the corresponding relation of the cathode plates, the corresponding pole plate position can be marked below each LED alarm indicator lamp through the identification module, for example, the first LED alarm indicator lamp corresponds to the left side surface of the first cathode plate, the second LED alarm indicator lamp corresponds to the right side surface of the first cathode plate, and the like in sequence, each LED alarm indicator lamp in the alarm device 5 corresponds to the installation position of each pole plate in the electrolytic bath, when the voltage of one bath is abnormal, the foreign matter in which cathode plate appears can be accurately indicated, and the manual quick positioning and cleaning are convenient;
the control circuit 3 is used for collecting and processing voltage data between the grooves and controlling the alarm module to send out an alarm prompt.
As an implementation mode, the data processing capacity of the control circuit 3 can be directly utilized to judge and process the cell voltage monitored by each channel, the system can set corresponding judgment threshold values in the control circuit 3 according to the experience parameters of the electrolytic cell, when the collected cell voltage exceeds a preset threshold value, the occurrence of the nodulation can be determined, and therefore the corresponding LED alarm indicator lamp is controlled to give out a light alarm, and the buzzer gives out an alarm sound.
As another embodiment, the control circuit 3 is connected with an upper computer 4, the upper computer 4 can adopt an industrial computer, the control circuit 3 uploads the collected data to the upper computer 4, whether the nodulation phenomenon occurs is judged based on the data storage and processing capacity of the upper computer 4, so that a corresponding control instruction is sent to the control circuit 3, and the control circuit 3 controls a corresponding LED alarm indicator lamp to give out light alarm.
It should be noted that, in any embodiment, as long as the system structure provided by the present invention is designed, the software parts involved in the system can be implemented by using the prior art, and do not involve the improvement of the method itself.
To sum up, the utility model provides an electrolysis process short circuit, broken circuit and negative pole nodulation monitoring alarm system monitors each cell voltage in to the electrolysis trough through cell voltage data collection station, disposes control circuit and alarm device simultaneously, realizes industrial site real time monitoring and unusual warning, and the artifical clearance of fixing a position fast of being convenient for has promoted the speed of foreign matter clearance, ensures electrolysis production efficiency.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (5)
1. The utility model provides an electrolysis process short circuit, broken circuit and negative pole nodulation monitoring alarm system which characterized in that, include with each electrolysis polar plate electric connection's in electrolysis trough (1) groove voltage data collection station (2), connect control circuit (3) on groove voltage data collection station (2) and with alarm device (5) that control circuit (3) link to each other, wherein:
the cell voltage data collector (2) is provided with a plurality of voltage collecting channels, two signal input pins of each voltage collecting channel are respectively and correspondingly connected to two adjacent electrolytic pole plates, and the voltage data between cells of the two corresponding electrolytic pole plates are collected;
an alarm module is arranged in the alarm device (5) corresponding to each voltage acquisition channel, and when the acquired voltage data between the grooves exceeds a preset threshold value, the alarm module is used for giving an alarm prompt;
the control circuit (3) is used for realizing the collection and processing of voltage data between the cells and controlling the alarm module to send out an alarm prompt.
2. The short circuit, open circuit and cathode nodulation monitoring and alarm system of claim 1, characterized in that the control circuit (3) is connected with an upper computer (4).
3. The short-circuit, open-circuit and cathode nodulation monitoring and alarm system in the electrolytic process according to claim 1 or 2, characterized in that the cell voltage data collector (2) is provided with 12 voltage collecting channels.
4. The short circuit, open circuit and cathode nodulation monitoring and alarm system of claim 3, characterized in that the alarm module arranged in the alarm device (5) is 12 LED alarm indicator lamps, and a shared buzzer is also arranged in the alarm device (5), and when any one LED alarm indicator lamp gives a light alarm prompt, the buzzer gives an audible alarm prompt.
5. The short circuit, open circuit and cathode nodulation monitoring and alarm system of claim 1, characterized in that the distance between two adjacent electrolysis plates in the electrolysis cell (1) is the same and the polarity is opposite.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922357703.0U CN211394659U (en) | 2019-12-25 | 2019-12-25 | Short circuit, open circuit and cathode nodulation monitoring and alarming system in electrolytic process |
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| CN201922357703.0U CN211394659U (en) | 2019-12-25 | 2019-12-25 | Short circuit, open circuit and cathode nodulation monitoring and alarming system in electrolytic process |
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| CN211394659U true CN211394659U (en) | 2020-09-01 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113073361A (en) * | 2021-03-10 | 2021-07-06 | 谷泽竑 | Electrolytic polar plate short-circuit early warning detection method and device and electrolytic system |
| CN113388861A (en) * | 2021-06-10 | 2021-09-14 | 阳光电源股份有限公司 | Electrolytic cell system, hydrogen production power supply and output to ground short-circuit detection circuit thereof |
| CN113604815A (en) * | 2021-07-29 | 2021-11-05 | 中国船舶重工集团公司第七一八研究所 | Voltage monitoring system and voltage acquisition method for small chamber of electrolytic cell of water electrolysis hydrogen production equipment |
| CN114672852A (en) * | 2022-05-12 | 2022-06-28 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short-circuit treatment method |
-
2019
- 2019-12-25 CN CN201922357703.0U patent/CN211394659U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113073361A (en) * | 2021-03-10 | 2021-07-06 | 谷泽竑 | Electrolytic polar plate short-circuit early warning detection method and device and electrolytic system |
| WO2022188684A1 (en) * | 2021-03-10 | 2022-09-15 | 谷泽竑 | Short circuit early warning detection method and device for electrolysis electrode plate, and electrolysis system |
| CN113388861A (en) * | 2021-06-10 | 2021-09-14 | 阳光电源股份有限公司 | Electrolytic cell system, hydrogen production power supply and output to ground short-circuit detection circuit thereof |
| CN113388861B (en) * | 2021-06-10 | 2022-04-08 | 阳光电源股份有限公司 | Electrolytic cell system, hydrogen production power supply and output to ground short-circuit detection circuit thereof |
| CN113604815A (en) * | 2021-07-29 | 2021-11-05 | 中国船舶重工集团公司第七一八研究所 | Voltage monitoring system and voltage acquisition method for small chamber of electrolytic cell of water electrolysis hydrogen production equipment |
| CN113604815B (en) * | 2021-07-29 | 2022-07-26 | 中国船舶重工集团公司第七一八研究所 | Voltage monitoring system and voltage acquisition method for small chamber of electrolytic cell of water electrolysis hydrogen production equipment |
| CN114672852A (en) * | 2022-05-12 | 2022-06-28 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short-circuit treatment method |
| CN114672852B (en) * | 2022-05-12 | 2024-04-16 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short circuit treatment method |
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