CN211082016U - Oil-gas separator, engine and vehicle - Google Patents

Abstract

The utility model relates to an oil and gas separator and engine, vehicle, this oil and gas separator includes the body, the body is injectd the oil-gas separation chamber and is provided with the air inlet with this oil-gas separation chamber intercommunication, the gas outlet, the oil-gas separation chamber forms into the U-shaped structure, and lower floor's separation chamber and upper strata separation chamber and the perpendicular transition separation chamber that communicates between lower floor's separation chamber and upper strata separation chamber including mutual parallel arrangement, lower floor's separation intracavity is provided with coarse separation structure and communicates with the air inlet, upper strata separation intracavity is provided with fine separation structure and communicates with the gas outlet, the gas outlet side of lower floor's separation chamber passes through transition separation chamber intercommunication with the side of admitting air of upper strata separation chamber. The oil-gas separation cavity is arranged into an upper layer and a lower layer by adopting a layered structure arrangement mode, the separation structures are arranged in a grading way from coarse to fine, a longer separation channel can be arranged in a compact space, and the structural form of the U-shaped oil-gas separation cavity is adopted, so that the separation efficiency can be further improved.

Description

Oil-gas separator, engine and vehicle

Technical Field

The disclosure relates to the technical field of oil-gas separation of engines, in particular to an oil-gas separator, an engine and a vehicle.

Background

Along with the development of engines, the emission requirements of the engines in China are improved more and more, people pay more and more attention to oil-gas separation systems of the engines, the requirements on oil-gas separation effects are more and more rigorous, and the oil-gas separator plays a role in improving the performance of the engines, improving the fuel economy and the like while meeting the emission requirements of regulations.

The oil-gas separator of the existing engine has the defects of difficult spatial arrangement, poor separation effect of the low-cost oil-gas separation device, complex structure and high cost of the oil-gas separation device with good separation effect. Therefore, the oil-gas separator which is simple in structure and good in separation effect has positive significance.

SUMMERY OF THE UTILITY MODEL

The oil-gas separator has the advantages of good separation effect, compact structure and simplicity.

In order to achieve the purpose, the utility model provides an oil-gas separator, which comprises a body, the body is injectd the oil-gas separation chamber and is provided with air inlet, the gas outlet with this oil-gas separation chamber intercommunication, the oil-gas separation chamber forms into U-shaped structure to lower floor's separation chamber and upper strata separation chamber and perpendicular intercommunication including mutual parallel arrangement are in lower floor's separation chamber with transition separation chamber between the upper strata separation chamber, lower floor's separation intracavity be provided with thick separation structure and with the air inlet intercommunication, upper strata separation intracavity be provided with fine separation structure and with the gas outlet intercommunication, the play gas side of lower floor's separation chamber with the side of admitting air of upper strata separation chamber passes through transition separation chamber intercommunication.

Optionally, a semi-fine separation structure is arranged in the transition separation cavity.

Optionally, the coarse separation structure includes a plurality of baffles arranged at intervals in a staggered manner in the oil-gas flow direction, the plurality of baffles are respectively mounted on the side wall of the lower separation chamber, one surface of the baffle facing the oil-gas flow direction is protruded to form a plurality of tooth-shaped ribs, and the plurality of tooth-shaped ribs have different protrusion heights.

Optionally, the fine separation structure includes an acceleration plate and a separation plate that are arranged at intervals along the oil-gas flow direction in sequence, a plurality of small holes for the oil gas to pass through are formed in the acceleration plate, and a plurality of protrusions are arranged on the separation plate at intervals on one surface facing the oil-gas flow direction.

Optionally, the body still be provided with the oil return structure of oil-gas separation chamber intercommunication, this oil return structure include with lower floor's separation chamber transition separation chamber all communicates first oil return structure and with the second oil return structure of upper strata separation chamber intercommunication.

Optionally, the first oil return structure is arranged on the gas outlet side of the lower separation cavity, the first oil return structure includes a first oil return pipeline arranged below the lower separation cavity, the first oil return pipeline is formed in a step shape to have an oil storage pipeline and an oil return pipeline, and the oil storage pipeline is located above the oil return pipeline and has a cross-sectional area larger than that of the oil return pipeline.

Optionally, the second oil return structure is including setting up the oil storage chamber between lower floor's separation chamber and the upper strata separation chamber to and the second that communicates with this oil storage chamber returns the oil pipe way, the upper strata separation chamber with the oil storage chamber intercommunication.

Optionally, an upper cover plate is arranged above the oil storage cavity, the fine separation structure is arranged between the upper cover plate and the top wall of the upper separation cavity, and a plurality of oil inlets are formed in the upper cover plate, so that the upper separation cavity is communicated with the oil storage cavity.

Optionally, a plurality of partition plates are arranged in the oil storage cavity to divide the oil storage cavity into a plurality of sub-chambers, and the sub-chambers are communicated with each other.

Optionally, a plurality of strip-shaped protrusions are arranged on the upper cover plate, and a flow guide channel is formed between every two adjacent strip-shaped protrusions.

Optionally, the second oil return pipeline is arranged below the oil storage cavity, and an umbrella-shaped valve is arranged at an oil return port at the lower end of the second oil return pipeline.

According to another aspect provided by the present disclosure, an engine is also provided, which includes the oil-gas separator disclosed above.

According to still another aspect of the present disclosure, there is also provided a vehicle including the engine disclosed above.

The beneficial effect of this technique: this oil and gas separator adopts layered structure's arrangement and makes the oil-gas separation chamber form into U-shaped structure, not only realizes arranging the oil-gas separation chamber two-layer about to by thick to fine hierarchical arrangement separation structure, with can realizing under the space of compactness, arrange out longer separation channel, can all need turn to 90 degrees when oil gas enters into every separation chamber again, can make the great oil droplet of particle diameter change the separation under the action of gravity like this, thereby can improve separation efficiency.

Additional features and advantages of the disclosure will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure without limiting the disclosure. In the drawings:

fig. 1 is a longitudinal sectional view of an oil separator provided in an embodiment of the present disclosure;

FIG. 2 is a cross-sectional view of a coarse separation structure in an oil separator provided by an embodiment of the present disclosure;

FIG. 3 is a cross-sectional view of a first oil return structure in an oil separator provided in an embodiment of the present disclosure;

FIG. 4 is a schematic diagram of a fine separation structure in an oil separator provided by an embodiment of the present disclosure;

FIG. 5 is a schematic structural diagram of an oil storage cavity in an oil separator provided by the embodiment of the disclosure;

fig. 6 is a structural diagram of a second oil return duct provided by an embodiment of the present disclosure.

Description of the reference numerals

1 main body 11, upper shell 12 and lower shell

2 air inlet 3, air outlet 4 and lower layer separation cavity

5 coarse separation structure 61 baffle plate of upper layer separation cavity 6

611 fine separation structure 71 acceleration plate with tooth-shaped convex ribs 7

72 the separation plate 711 small hole 721 is convex

8 first oil return structure of 9 semi-fine separation structures 10 of transition separation chamber

101 oil storage pipeline 102 oil return pipeline 20 second oil return structure

201 oil storage chamber 2011 subchamber 202 second oil return pipeline

203 upper cover plate 2031 oil inlet 30 baffle

40 umbrella valve 41 side wall 51 ceiling

50 third oil return pipeline 2032 strip-shaped bulge

Detailed Description

The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present disclosure, are given by way of illustration and explanation only, not limitation.

In the present disclosure, the use of directional words such as "up and down" generally refers to up and down in the vertical direction as shown in the drawing of fig. 1, unless stated to the contrary. The above directional terms are used only to explain and illustrate the present disclosure, and are not used to limit the scope of the present disclosure. Furthermore, terms such as "first," "second," and the like, are used herein to distinguish one element from another, and are not necessarily sequential or significant.

According to an embodiment of the present disclosure, as shown in fig. 1 to 6, there is provided an oil-gas separator, including a body 1, the body 1 having an upper housing 11 and a lower housing 12 which are cooperatively installed, and particularly, the upper housing 11 may be welded to the lower housing 12, so as to ensure sealing performance, and the upper housing 11 and the lower housing 12 can facilitate respective molding before assembling, so as to facilitate design arrangement of an internal separation structure, and the body 1 defines an oil-gas separation chamber and is provided with a gas inlet 2 and a gas outlet 3 communicated with the oil-gas separation chamber, the oil-gas separation chamber is formed in a U-shaped structure and includes a lower separation chamber 4 and an upper separation chamber 5 which are arranged in parallel to each other and a transition separation chamber 8 vertically communicated between the lower separation chamber 4 and the upper separation chamber 5, a coarse separation structure 6 is arranged in the lower separation chamber 4 and is communicated with the gas inlet 2, the upper-layer separation cavity 5 is internally provided with a fine separation structure 7 and is communicated with the gas outlet 3, and the gas outlet side of the lower-layer separation cavity 4 is communicated with the gas inlet side of the upper-layer separation cavity 5 through the transition separation cavity 8.

The specific separation process is as follows: the mixed oil gas flows along the direction (also referred to as oil gas flowing direction) guided by the solid arrow in fig. 1, enters the lower-layer separation cavity 4 from the gas inlet 2, firstly separates oil drops with larger particle size through the coarse separation structure 6, then the oil gas continuously flows to the upper-layer separation cavity 5 through the transition separation cavity 8, reaches the fine separation structure 7, and further separates the oil drops with smaller particle size, so as to improve the separation efficiency, and make the separated gas cleaner. And finally the separated gas flows out from the gas outlet 3 to the engine air inlet system to enter the combustion chamber for re-combustion.

That is, this disclosure adopts layered structure's arrangement, arranges oil-gas separation chamber for two-layer about to by thick to fine hierarchical arrangement separation structure, with can realize arranging out longer separation channel under compact space, thereby can improve separation efficiency. Moreover, in the present disclosure, the oil-gas separation chamber is integrally formed into a U-shaped structure, so that oil gas needs to turn 90 degrees when entering into each separation chamber, and oil drops with larger particle sizes can be separated more easily under the action of gravity.

Wherein, the coarse separation structure 6 may have any suitable configuration, in the embodiment of the present disclosure, as shown in fig. 2, the coarse separation structure 6 includes a plurality of baffles 61 arranged at intervals along the oil gas flow direction, and the plurality of baffles 61 are respectively mounted on the side wall 41 of the lower separation chamber 4. Therefore, oil gas with high flow velocity continuously collides with each baffle 61 in the flowing process, oil drops in the oil gas are separated in the collision process, and gradually converge into heavier oil drops, and the oil drops converge and flow back to the oil pan under the action of gravity. In addition, the baffle 61 may be installed in a friction welding or clamping groove manner, and different installation forms may be specifically selected according to installation requirements of different machine types, which is not limited in this disclosure.

Further, in order to separate more oil drops, in the embodiment of the present disclosure, a plurality of tooth-shaped ribs 611 are formed on a surface of the baffle 61 facing the oil-gas flowing direction in a protruding manner, and the plurality of tooth-shaped ribs 611 have different protruding heights. That is, the baffle 61 is convexly provided with a plurality of irregular tooth-shaped ribs 611 facing the flow direction of the oil gas to increase the collision area, so that the oil droplets in the oil gas can be better separated at the time of collision. In addition, as an alternative, the side wall 41 of the lower separation chamber 4 may also be provided with an indented ridge 611 as described above to enable more oil droplets to adhere.

Similarly, the fine separation structure 7 may have any suitable configuration, and in the specific embodiment of the present disclosure, as shown in fig. 4, the fine separation structure 7 includes an acceleration plate 71 and a separation plate 72 that are sequentially arranged at intervals along the oil-gas flowing direction, the acceleration plate 71 is opened with a plurality of small holes 711 for the oil-gas to pass through, and a plurality of protrusions 721 are arranged on one surface of the separation plate 72 facing the oil-gas flowing direction at intervals.

Specifically, the oil gas first passes through the small holes 711 of the acceleration plate 71, the flow velocity of the oil gas increases due to the relatively reduced flow cross-sectional area of the oil gas, and then the oil gas accelerates to impinge on the protrusions 721 of the separation plate 72, and finally oil droplets adhere to the protrusions 721 to be separated. Wherein the protrusions 721 may have any form of structure and shape, alternatively, the protrusions 721 may have a cylindrical shape and are uniformly arranged on the separation plate 72.

It should be noted here that the increase of the oil-gas flow speed increases the flow speed of oil drops carried in oil-gas, but the speed increase of larger oil drops is smaller than that of smaller oil drops, and because of this difference, in the process that oil-gas flows out from the small hole 711 in the acceleration plate 71 with acceleration, oil drops with different particle sizes collide and combine into oil drops with large particle sizes, which is more favorable for adhering to the separation plate 72, and can separate most of oil drops carried in oil-gas, thereby further improving the oil-gas separation efficiency.

In addition, in the specific embodiment provided by the present disclosure, the number, the aperture, the arrangement of the small holes 711, the spacing distance between the accelerating plate 71 and the separating plate 72, and the like may be set according to the actual separation characteristics, so as to meet the requirements of different models. Furthermore, several groups of fine separation structures 7 can be selectively arranged in the existing space according to the separation requirement in the upper layer separation cavity 5, and the disclosure is not limited thereto.

In order to further refine the separation and realize the layer-by-layer hierarchical arrangement separation structure, in the specific embodiment of the present disclosure, as shown in fig. 1, a semi-fine separation structure 9 is disposed in the transition separation cavity 8.

Therefore, mixed oil gas enters the oil-gas separator from the gas inlet 2, and enters the lower-layer separation cavity 4 through the coarse separation structure 6 after turning 90 degrees, and oil drops with larger particle sizes are separated due to the dual functions of oil-gas turning and collision; then, the oil gas continuously turns 90 degrees and ascends to enter a transition separation cavity 8 and passes through a semi-fine separation structure 9, and oil drops with smaller particle sizes are separated out under the action of acceleration collision and gravity; and then, the oil gas continuously goes upward and turns to 90 degrees again to enter the upper layer separation cavity 5, the oil gas is further refined and separated through the fine separation structure 7, finally, the separated gas enters the gas inlet system from the gas outlet 3, and the separated oil drops are converged to the oil pan.

In the present disclosure, the structure of the semi-fine separation structure 9 may be any form, and in the present disclosure, the semi-fine separation structure 9 is the same as the structure of the fine separation structure 7 mentioned above, and has a separation plate and an acceleration plate, and the fine separation structure 7 is distinguished from the semi-fine separation structure 9 only in the manners of the aperture, number, and arrangement of the small holes 711 on the acceleration plate 71, and the distance between the acceleration plate 71 and the separation plate 72, so as to change the separation characteristic thereof. Therefore, the oil-gas separator provided by the disclosure is provided with three-stage separation structures of coarse separation, semi-fine separation and fine separation in a grading manner, so that oil drops with different particle sizes can be better separated, and the separation efficiency is improved. Moreover, in the present disclosure, the oil-gas separation chamber is integrally formed into a U-shaped structure, so that oil gas needs to turn 90 degrees when entering into each separation chamber, and oil drops with larger particle sizes can be separated more easily under the action of gravity. Of course, in other embodiments, the separation structure may be arranged in a proper stage according to the actual separation requirement, and the disclosure is not limited thereto.

In order to timely return oil from oil drops separated by oil gas and return the oil to the oil pan, in the specific embodiment of the present disclosure, as shown in fig. 1, the body 1 is further provided with an oil return structure communicated with the oil-gas separation chamber, the oil return structure includes a first oil return structure 10 communicated with the lower separation chamber 4 and the transition separation chamber 8 and a second oil return structure 20 communicated with the upper separation chamber 5, and the specific oil return direction is the direction of a hollow arrow shown in fig. 1.

In other words, this disclosure adopts two oil return structures, satisfies timely oil return, prevents that fluid from being blown out. And as an alternative, the first oil return structure 10 may be communicated with the transition separation chamber 8 at the same time, so as to meet the oil return requirement of the semi-fine separation structure 9, and a specific embodiment will be described in detail below. The first oil return structure 10 and the second oil return structure 20 may be configured in any form as long as oil return of the corresponding separation chamber can be satisfied.

As shown in fig. 3, in the specific embodiment of the present disclosure, the first oil return structure 10 is disposed on the gas outlet side of the lower separation chamber 4, and the first oil return structure 10 includes a first oil return pipeline disposed below the lower separation chamber 4, so that oil droplets adhered to the baffle 61 by collision are collected into the first oil return pipeline due to the action of gravity and collected into the oil pan through the first oil return pipeline. Further, in order to ensure smooth oil return, the first oil return pipe is formed in a stepped shape to have an oil storage pipe 101 and an oil return pipe 102, and the cross-sectional area of the oil storage pipe 101 is larger than that of the oil return pipe 102. Moreover, the height of the first oil return pipeline can be further calculated for the separation pressure loss through a formula P ═ rho ghP, so that smooth oil return is ensured; the width of the oil return opening 103 is calculated through oil film tension, so that the oil return opening 103 keeps forming an oil film and oil gas backflow is prevented.

Further, in order to realize oil return of oil drops in the semi-fine separation structure 9, as shown in fig. 2, in an embodiment of the present disclosure, a third oil return pipeline 50 is formed by extending a lower end of the transition separation cavity 8, and the third oil return pipeline 50 is responsible for guiding separated oil drops to flow back to the first oil return pipeline 10, and finally the oil drops are collected into the oil pan by the first oil return pipeline 10.

As shown in fig. 5 and 6, in the specific embodiment of the present disclosure, the second oil return structure 20 includes an oil storage chamber 201 disposed between the lower separation chamber 4 and the upper separation chamber 5, and a second oil return pipe 202 communicated with the oil storage chamber 201, and the upper separation chamber 5 is communicated with the oil storage chamber 201; and an upper cover plate 203 is arranged above the oil storage cavity 201, the fine separation structure 7 is arranged between the upper cover plate 203 and the top wall 51 of the upper separation cavity 5, and the upper cover plate 203 is provided with a plurality of oil inlet holes 2031, so that the upper separation cavity 5 is communicated with the oil storage cavity 201.

Therefore, oil drops separated by the fine separation structure 7 flow into the oil storage cavity 201 through the oil inlet 2031, the upper cover plate 203 separates the upper separation cavity 5 from the oil storage cavity 201 and plays a role in sealing the oil storage cavity 201, the oil drops in the oil storage cavity 201 are prevented from being blown by circulating oil gas, and after the oil reaches a certain height, the oil returns through the second oil return pipeline 202 and flows into the oil pan.

In order to guide the oil to smoothly and quickly flow into the oil storage chamber 201, as an alternative embodiment, a plurality of strip-shaped protrusions 2032 are provided on the upper cover plate 203, and a flow guide channel is formed between adjacent strip-shaped protrusions 2032 to guide oil drops to the second oil return pipe 202.

In order to prevent the oil from shaking when the oil storage capacity is large, in a specific embodiment of the present disclosure, a plurality of partition plates 30 are disposed inside the oil storage chamber 201 to partition the oil storage chamber 201 into a plurality of sub-chambers 2011, and the sub-chambers 2011 are adjacent to each other.

As shown in fig. 6, in the embodiment of the present disclosure, the second oil return pipe 202 is disposed below the oil storage chamber 201, and an umbrella-shaped valve 40 is disposed at an oil return port at a lower end of the second oil return pipe 202. By adopting the umbrella-shaped valve 40, the occupied space for arrangement can be reduced, and the compactness is met. When the umbrella-shaped valve 40 is closed, oil gas can be prevented from flowing backwards; when the oil level in the oil storage chamber 201 reaches a certain height, the umbrella valve 40 is opened, and the oil can smoothly flow into the oil pan.

On the basis of the technical scheme, the invention further provides an engine which comprises the oil-gas separator and a vehicle comprising the engine.

The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.

It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, various possible combinations will not be separately described in this disclosure.

In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.

Claims (10)

1. An oil-gas separator is characterized by comprising a body (1), wherein the body (1) is limited with an oil-gas separation cavity, and is provided with an air inlet (2) and an air outlet (3) which are communicated with the oil-gas separation cavity, the oil-gas separation cavity is formed into a U-shaped structure, and comprises a lower layer separation cavity (4) and an upper layer separation cavity (5) which are arranged in parallel and a transition separation cavity (8) which is vertically communicated between the lower layer separation cavity (4) and the upper layer separation cavity (5), a coarse separation structure (6) is arranged in the lower layer separation cavity (4) and is communicated with the air inlet (2), a fine separation structure (7) is arranged in the upper layer separation cavity (5) and is communicated with the air outlet (3), the gas outlet side of the lower-layer separation cavity (4) is communicated with the gas inlet side of the upper-layer separation cavity (5) through the transition separation cavity (8).

2. Oil separator according to claim 1, characterized in that a semi-fine separation structure (9) is arranged inside the transitional separation chamber (8).

3. Oil-gas separator according to claim 1, characterized in that the coarse separation structure (6) comprises a plurality of baffles (61) arranged at intervals along the oil-gas flow direction, the baffles (61) are respectively mounted on the side wall (41) of the lower separation chamber (4), one surface of the baffle (61) facing the oil-gas flow direction is formed with a plurality of tooth-shaped ribs (611) in a protruding manner, and the tooth-shaped ribs (611) have different protruding heights;

optionally, the fine separation structure (7) includes an acceleration plate (71) and a separation plate (72) that are sequentially arranged along the oil-gas flow direction at intervals, a plurality of small holes (711) for the oil-gas to pass through are opened on the acceleration plate (71), and a plurality of protrusions (721) are arranged on one surface of the separation plate (72) facing the oil-gas flow direction at intervals.

4. An oil-gas separator as claimed in any one of claims 1 to 3, wherein the body (1) is further provided with an oil return structure communicated with the oil-gas separation chamber, and the oil return structure comprises a first oil return structure (10) communicated with the lower-layer separation chamber (4) and the transition separation chamber (8) and a second oil return structure (20) communicated with the upper-layer separation chamber (5).

5. Oil separator according to claim 4, characterized in that the first oil return structure (10) is arranged at the gas outlet side of the lower separation chamber (4), the first oil return structure (10) comprises a first oil return duct arranged below the lower separation chamber (4), the first oil return duct is formed in a step shape to have an oil storage duct (101) and an oil return duct (102), the oil storage duct (101) is located above the oil return duct (102) and has a cross-sectional area larger than the cross-sectional area of the oil return duct (102).

6. Oil separator according to claim 4, characterized in that the second oil return structure (20) comprises an oil storage chamber (201) arranged between the lower separation chamber (4) and the upper separation chamber (5), and a second oil return pipe (202) communicating with the oil storage chamber (201), the upper separation chamber (5) communicating with the oil storage chamber (201);

optionally, an upper cover plate (203) is arranged above the oil storage cavity (201), the fine separation structure (7) is arranged between the upper cover plate (203) and the top wall (51) of the upper separation cavity (5), and a plurality of oil inlets (2031) are formed in the upper cover plate (203), so that the upper separation cavity (5) is communicated with the oil storage cavity (201).

7. An oil separator as claimed in claim 6, wherein a plurality of partition plates (30) are arranged inside the oil storage chamber (201) to divide the oil storage chamber (201) into a plurality of sub-chambers (2011), and adjacent sub-chambers (2011) are communicated with each other;

optionally, a plurality of strip-shaped protrusions (2032) are arranged on the upper cover plate (203), and a flow guide channel is formed between every two adjacent strip-shaped protrusions (2032).

8. Oil separator according to claim 6, characterized in that the second oil return pipe (202) is arranged below the oil storage chamber (201), and an umbrella valve (40) is arranged at the lower oil return port of the second oil return pipe (202).

9. An engine comprising an oil separator as claimed in any one of claims 1 to 8.

10. A vehicle characterized by comprising the engine of claim 9.

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