CN211072212U - Special single-side welding machine for anode plate of electrostatic dust collector - Google Patents
Special single-side welding machine for anode plate of electrostatic dust collector Download PDFInfo
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- CN211072212U CN211072212U CN201921669694.2U CN201921669694U CN211072212U CN 211072212 U CN211072212 U CN 211072212U CN 201921669694 U CN201921669694 U CN 201921669694U CN 211072212 U CN211072212 U CN 211072212U
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Abstract
The utility model provides a special machine of electrostatic precipitator anode plate single face welding, it includes anode plate support bracket, multiple spot resistance spot welder, special machine gas circuit system, special machine water cooling system, overhauls the apron, special machine base, servo motor, P L C controller, servo motor gear, rack, linear guide slip table, linear guide, its characterized in that multiple spot resistance spot welder passes through rack and pinion's transmission, drives resistance welder relative movement on the special machine along the linear guide direction, treat that the welded anode plate is fixed motionless to realize the welding of all solder joints on the anode plate length direction.
Description
Technical Field
The utility model relates to a welding equipment of positive plate among electrostatic precipitator, concretely relates to electrostatic precipitator anode plate single face welds special plane.
Background
In the electrostatic dust collector in the environmental protection industry, an anode plate is frequently used, the structure of the anode plate is that a square tube is welded into a frame, two surfaces of the anode plate are covered with thin steel plates, and the connection between the steel plates and the frame is formed by resistance spot welding. In the welding process of the anode plate, a single-point cantilever type resistance spot welding machine is usually adopted for welding, the welding machine needs to weld by a manual method when in welding, only one spot can be welded at each time, the production efficiency is extremely low, the welding process is unstable, the product quality is difficult to ensure, the labor intensity of workers is high, the production cost is high, and the modern mass production cannot be met. Particularly in large project production processes, this welding process becomes a "bottleneck" process in the manufacture of products, the production of which cannot meet the requirements of production orders, and therefore must be replaced by new equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a welding special plane of semi-automatic electrostatic precipitator anode plate that a small investment, it is fast to take effect, and product quality is stable, and production efficiency is high for the not enough of above-mentioned existing equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a special machine of electrostatic precipitator anode plate single face welding, it includes anode plate support bracket, multiple spot resistance spot welder, special plane gas circuit system, special plane water cooling system, overhauls the apron, special plane base, servo motor, P L C controller, servo motor gear, rack, linear guide slip table, linear guide, its characterized in that multiple spot resistance spot welder passes through the transmission of servo motor gear and rack, slides along the linear guide direction and drives the relative movement of multiple spot resistance spot welder on the special plane, treats that the welded anode plate is fixed motionless to realize the welding of all solder joints in the anode plate length direction.
The special welding machine is provided with a special machine frame, and a rack and a linear guide rail are arranged on a frame base, so that the multipoint resistance spot welding machine can be ensured to freely move back and forth in the welding process.
All welding spots on the anode plate are welded by the multipoint resistance spot welding machine, the welding machine adopts a cantilever type structure, a servo motor is arranged on a base of a cantilever, a gear of the servo motor is arranged on the servo motor and connected with a rack on a special machine frame base, and a linear guide rail sliding table is arranged on the base of the cantilever and slides relative to a linear guide rail on the special machine frame base.
The special machine is provided with a special machine gas circuit system and a special machine water cooling system, the special machine gas circuit system provides gas source guarantee for each welding cylinder, an anode plate pressing device is provided, stability of air pressure is guaranteed, and the special machine water cooling system provides reliable circulating cooling water for the resistance welding gun head.
The special machine is provided with a P L C controller, and the welding work of the anode plate is completed through the combined action of all mechanisms between the electric component and the pneumatic component.
According to the product characteristic analysis of an anode plate, in order to meet the welding requirements of a product, the special welding machine for the anode plate of the electrostatic dust collector adopts a multi-point resistance spot welding machine to move, a welding workpiece is not moved, the multi-point resistance spot welding machine is driven by a driving servo motor, meanwhile, the multi-point resistance spot welding machine is driven to move relatively on the special welding machine along the direction of a linear guide rail under the control of P L C, the anode plate to be welded is fixed to realize the welding of all welding points in the length direction of the anode plate, 1, the moving structure of the multi-point resistance spot welding machine is driven by a gear rack, the driving motor for forward moving or backward moving of the multi-point resistance spot welding machine is driven by the gear rack, the anode plate is driven to move relatively, the anode plate to be welded is ensured to move freely, the welding points and the space between welding points is ensured to be welded by a special welding machine frame, welding points and a welding head space of the cantilever type resistance spot welding machine is controlled to be controlled by a special water cooling system, the special welding machine, the special water cooling system, the special welding machine is controlled to provide a special welding machine for controlling the welding machine, the welding head of the special welding machine, the special welding machine is controlled to move relatively to move along the special welding machine, the special welding head of the special welding machine, the special welding machine is controlled to move, the special welding machine, the special welding point, the special welding machine is controlled to move, the special welding machine, the special welding head of the special welding point, the special welding machine is controlled to move, the special welding machine, the special welding point, the special welding machine, the special welding point.
The beneficial effects of the utility model are that 1, this equipment has solved "bottleneck" process in the actual production, can deliver the product on schedule, satisfy customer's demand 2, this equipment is except going up unloading, all the other actions all adopt P L C controller control, realize welding process's automation completely, guarantee welded stability, promote product quality greatly 3, the full-automatic welding process that this equipment adopted, workman intensity of labour greatly reduced, the working condition is improved, improve operator's enthusiasm 4, the full-automatic welding that this equipment adopted, labor productivity has been improved, the intensity of labour has been reduced, product quality is stable, easily realize batch production, very good economic benefits has been created.
The present invention will be further explained with reference to the drawings attached to the specification.
Drawings
FIG. 1 is a schematic view of an anode plate of a welded part;
FIG. 2 is a top view of the welding special machine;
FIG. 3 is a cross-sectional view of a multipoint resistance spot welder;
FIG. 4 is an enlarged view of a driving mechanism of the welding special machine;
figure 5 is a block diagram of an anode plate of a welded part.
In the attached drawing, the device comprises an anode plate 1, an anode plate supporting bracket 2, a multipoint resistance spot welding machine 3, a special machine gas path system 4, a special machine water cooling system 5, an overhaul cover plate 6, a special machine base 7, a servo motor 8, a P L C controller 9, a servo motor gear 10, a servo motor gear 11, a rack 12, a linear guide rail sliding table 13 and a linear guide rail.
Detailed Description
As shown in figures 1, 2, 3, 4 and 5, the special single-side welding machine for the anode plate of the electrostatic dust collector comprises an anode plate supporting bracket 2, a multi-point resistance spot welding machine 3, a special air circuit system 4, a special water cooling system 5, an overhauling cover plate 6, a special machine base 7, a servo motor 8, a P L C controller 9, a servo motor gear 10, a rack 11, a linear guide rail sliding table 12 and a linear guide rail 13, wherein the multi-point resistance spot welding machine 3 drives the multi-point resistance spot welding machine 3 to move relatively on the special machine along the direction of the linear guide rail 13 through the transmission of the servo motor gear 10 and the rack 11, the anode plate 1 to be welded is fixed to realize the welding of all welding points in the length direction of the anode plate 1, the special machine frame on the special welding machine can ensure that the multi-point resistance spot welding machine 3 can move back and forth freely in the welding process, the rack 11 and the linear guide rail 13 are arranged on the frame base, all welding points on the anode plate 1 are welded by the multi-point resistance spot welding machine 3, the cantilever special welding machine adopts a cantilever gas source structure, the special air source is provided with the cantilever, the servo motor 8 arranged on the cantilever base, the servo motor 10, the servo motor is provided with the servo motor, the servo motor system, the linear guide rail sliding system is provided with a hydraulic cylinder, the linear guide rail sliding system is provided with a cylinder, the pneumatic cylinder, the pneumatic control system is provided with a special welding.
When the special welding machine is powered on, the P L C controller 9 is started, at the moment, the special welding machine starts the special machine gas circuit system 4 and the special machine water cooling system 5 to ensure the normal work of a welding cylinder and a spot welding head, a product to be welded is that an anode plate frame and a panel are placed on an anode plate supporting bracket 2, a positioning pin is inserted, a welding button is started, the special machine gas circuit system 4 presses an anode plate 1 by using the cylinder, the P L C gives an instruction to a driven servo motor 8, the multipoint resistance spot welding machine 3 moves to a zero point of the special welding machine under the control of a program, the special welding machine control system moves the multipoint resistance spot welding machine 3 to the anode plate 1 through the servo motor 8, when the multipoint resistance spot welding machine moves to a welding station, the P L C controller controls the multipoint resistance spot welding machine 3 to weld 7 welding spots in a first row, after welding, the welding cylinder returns, the multipoint resistance spot welding machine 3 moves one working step (namely, the welding spot welding point interval) is that the multipoint resistance spot welding machine 3 moves, the P L C controller controls the multipoint resistance spot welding machine 3 to weld a second row of 3, the multipoint resistance spot welding machine to weld a third row of the product, and the third row of welding point can be welded product, and the third row of the welding point can be welded is performed, and the third row of the welding point is performed, the third row of the welding point is performed by analogy can be performed, and the third row of the third row.
Claims (4)
1. The utility model provides a special machine of electrostatic precipitator anode plate single face welding, it includes anode plate support bracket, multiple spot resistance spot welder, special plane gas circuit system, special plane water cooling system, overhauls the apron, special plane base, servo motor, P L C controller, servo motor gear, rack, linear guide slip table, linear guide, its characterized in that multiple spot resistance spot welder passes through the transmission of servo motor gear and rack, slides along the linear guide direction and drives the relative movement of multiple spot resistance spot welder on the special plane, treats that the welded anode plate is fixed motionless to realize the welding of all solder joints in the anode plate length direction.
2. The special single-sided welding machine for the anode plate of the electrostatic precipitator in claim 1, wherein the special welding machine is provided with a special frame, and a rack and a linear guide rail are arranged on a base of the special frame, so that the multipoint resistance spot welding machine can move back and forth freely in the welding process.
3. The special single-sided welding machine for the anode plate of the electrostatic dust collector as claimed in claim 1, wherein all welding spots on the anode plate are welded by the multi-spot resistance spot welding machine, the welding machine is in a cantilever structure, a servo motor is arranged on a base of a cantilever, a gear of the servo motor is arranged on the servo motor and is connected with a rack on a base of a special machine frame, and a linear guide rail sliding table is arranged on the base of the cantilever and slides relative to a linear guide rail on the base of the special machine frame.
4. The special single-side welding machine for the anode plate of the electrostatic dust collector as claimed in claim 1, wherein a special air path system and a special water cooling system are arranged on the special machine, the special air path system provides air supply guarantee for each welding cylinder, an anode plate pressing device is provided to guarantee the stability of air pressure, and the special water cooling system provides reliable circulating cooling water for a resistance welding gun head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921669694.2U CN211072212U (en) | 2019-10-08 | 2019-10-08 | Special single-side welding machine for anode plate of electrostatic dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921669694.2U CN211072212U (en) | 2019-10-08 | 2019-10-08 | Special single-side welding machine for anode plate of electrostatic dust collector |
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| Publication Number | Publication Date |
|---|---|
| CN211072212U true CN211072212U (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921669694.2U Active CN211072212U (en) | 2019-10-08 | 2019-10-08 | Special single-side welding machine for anode plate of electrostatic dust collector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587099A (en) * | 2019-10-08 | 2019-12-20 | 艾尼科环保技术(安徽)有限公司 | Special single-side welding machine for anode plate of electrostatic dust collector |
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2019
- 2019-10-08 CN CN201921669694.2U patent/CN211072212U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587099A (en) * | 2019-10-08 | 2019-12-20 | 艾尼科环保技术(安徽)有限公司 | Special single-side welding machine for anode plate of electrostatic dust collector |
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