CN211036421U - A dyeing device for garment processing - Google Patents
A dyeing device for garment processing Download PDFInfo
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- CN211036421U CN211036421U CN201921006060.9U CN201921006060U CN211036421U CN 211036421 U CN211036421 U CN 211036421U CN 201921006060 U CN201921006060 U CN 201921006060U CN 211036421 U CN211036421 U CN 211036421U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 39
- 230000035939 shock Effects 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 26
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 33
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 15
- 210000002268 wool Anatomy 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000009967 direct dyeing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种服装加工用染色装置,包括染缸和四个电动伸缩杆,所述染缸的底部外壁等距离设有减震座,且染缸的一侧外壁开有进料口,染缸对应进料口的另一侧外壁开有出料口,四个所述电动伸缩杆的顶部外壁设有同一个顶板,且染缸位于进料口上下的一侧外壁均设有分流管,两个分流管的相对一侧外壁均等距离开有通孔,所述染缸位于两个分流管两侧的外壁均设有风机,且两个风机的输风端均插接有风管。本实用新型通过设置有挤压辊、二号滑槽和弹簧杆,对染色后的布料进行挤压,将布料外壁携带的染料挤压流入染缸中,降低染料的损耗,同时弹簧杆的设置使得可以根据布料的厚度进行两个挤压辊之间的间距调节,增加装置的适用范围。
The utility model discloses a dyeing device for garment processing, comprising a dyeing vat and four electric telescopic rods. The bottom outer wall of the dyeing vat is provided with shock-absorbing seats at equal distances, and one outer wall of the dyeing vat is provided with a feeding port, which corresponds to the dyeing vat. The outer wall of the other side of the feeding port is provided with a discharging port, the top outer walls of the four electric telescopic rods are provided with the same top plate, and the outer walls of the dye vat located on the upper and lower sides of the feeding port are provided with shunt pipes. The outer wall of the opposite side of the pipe is provided with through holes at equal distances, the outer walls of the dye vat located on both sides of the two shunt pipes are provided with fans, and the air delivery ends of the two fans are plugged with air pipes. The utility model is provided with a squeezing roller, a No. 2 chute and a spring rod to squeeze the dyed cloth, and squeeze the dye carried by the outer wall of the cloth into the dyeing vat, thereby reducing the loss of the dye, and at the same time, the setting of the spring rod makes The distance between the two squeezing rollers can be adjusted according to the thickness of the fabric to increase the applicable range of the device.
Description
技术领域technical field
本实用新型涉及服装加工技术领域,尤其涉及一种服装加工用染色装置。The utility model relates to the technical field of garment processing, in particular to a dyeing device for garment processing.
背景技术Background technique
在服装加工生产中,使用的布料颜色各种各样,生产后的布料都需要经过染色才可以投入服装生产加工中,在进行布料染色时需要用到服装加工用布料染色装置。In garment processing and production, various colors of fabrics are used, and the produced fabrics need to be dyed before they can be put into garment production and processing. When dyeing fabrics, a fabric dyeing device for garment processing is required.
常用的布料染色方法是通过将布料放置于染缸中进行染色,但是这种染色方式会导致染色后的布料颜色出现不均匀,同时对于染料的消耗量较大,成本投入较大,同时生产后的布料表面一般都会存在有毛料,毛料的存在不经处理直接染色会使得使用后的染料中存在有毛料,降低染料的再次使用价值。The commonly used fabric dyeing method is to dye the fabric by placing it in a dye vat, but this dyeing method will lead to uneven color of the dyed fabric, and at the same time, the consumption of dyes is large, the cost investment is large, and the production There is generally wool on the surface of the fabric, and direct dyeing of the wool without treatment will result in the presence of wool in the dye after use, reducing the re-use value of the dye.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种服装加工用染色装置。The purpose of the utility model is to propose a dyeing device for garment processing in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种服装加工用染色装置,包括染缸和四个电动伸缩杆,所述染缸的底部外壁等距离设有减震座,且染缸的一侧外壁开有进料口,染缸对应进料口的另一侧外壁开有出料口,四个所述电动伸缩杆的顶部外壁设有同一个顶板,且染缸位于进料口上下的一侧外壁均设有分流管,两个分流管的相对一侧外壁均等距离开有通孔,所述染缸位于两个分流管两侧的外壁均设有风机,且两个风机的输风端均插接有风管,两个风管的另一端均插接于分流管的内壁,所述染缸的内壁设有四个一号滑槽,且四个一号滑槽的内壁均设有连接杆,四个连接杆的一端设于顶板的底部外壁,四个连接杆的另一端设有滤网。A dyeing device for garment processing comprises a dyeing vat and four electric telescopic rods, the bottom outer wall of the dyeing vat is provided with shock-absorbing seats at equal distances, and one outer wall of the dyeing vat is provided with a feeding port, and the other side of the dyeing vat corresponding to the feeding port is provided. One side outer wall is provided with a discharge port, the top outer walls of the four electric telescopic rods are provided with the same top plate, and the side outer walls of the dye vat located on the upper and lower sides of the feed port are provided with shunt pipes, and the opposite side of the two shunt pipes is provided. The outer wall is provided with through holes at equal distances, the outer walls of the dye vat located on both sides of the two shunt pipes are provided with fans, and the air delivery ends of the two fans are plugged with air pipes, and the other ends of the two air pipes are plugged. On the inner wall of the shunt pipe, the inner wall of the dye vat is provided with four No. 1 chutes, and the inner walls of the four No. 1 chutes are all provided with connecting rods. The other end of the connecting rod is provided with a filter screen.
进一步的,所述染缸的底部内壁设有超声波振荡器,且染缸靠近底端的一侧外壁设有出料管,出料管的外壁设有出料阀。Further, the inner wall of the bottom of the dye vat is provided with an ultrasonic oscillator, and the outer wall of one side of the dye vat close to the bottom end is provided with a discharge pipe, and the outer wall of the discharge pipe is provided with a discharge valve.
进一步的,所述染缸位于超声波振荡器上方的两侧内壁均设有支撑板。Further, support plates are provided on both inner walls of the dye vat above the ultrasonic oscillator.
进一步的,两个所述支撑板的相对一侧外壁通过轴承固定有一号转轴,且一号转轴的外壁调节有传动辊。Further, a No. 1 rotating shaft is fixed on the opposite side outer walls of the two supporting plates through bearings, and a transmission roller is adjusted on the outer wall of the No. 1 rotating shaft.
进一步的,所述染缸靠近出料口的两侧外壁均设有二号滑槽,且两个二号滑槽的内壁均滑动连接有两个滑块,位于同一个二号滑槽内的两个滑块的相对一侧外壁设有弹簧杆。Further, the outer walls on both sides of the dye vat close to the discharge port are provided with No. 2 chute, and the inner walls of the two No. A spring rod is arranged on the outer wall on the opposite side of each sliding block.
进一步的,两个所述滑块的外壁通过轴承固定有二号转轴,且二号转轴的外壁套接有挤压辊。Further, the outer walls of the two sliding blocks are fixed with the No. 2 rotating shaft through bearings, and the outer walls of the No. 2 rotating shaft are sleeved with a squeeze roller.
进一步的,所述超声波振荡器和风机均连接有开关,且开关连接有电源。Further, both the ultrasonic oscillator and the fan are connected with a switch, and the switch is connected with a power source.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、通过设置有超声波振荡器和传动辊,使得布料存在于染缸中的环境和时间相同,使得染色后的布料颜色均匀,超声波振荡器在进行布料的染色时使得染料渗入布料内,提高染色效果。1. By setting an ultrasonic oscillator and a transmission roller, the cloth exists in the dyeing vat in the same environment and time, so that the color of the dyed cloth is uniform. The ultrasonic oscillator makes the dye penetrate into the cloth when dyeing the cloth to improve the dyeing effect. .
2、通过设置有风机、分流管、滤网,风机和分流管在布料染色前对其进行表面毛料的处理,滤网的设置对染色结束后染缸中的毛料进行处理,提高染料的再次使用价值。2. By setting the fan, shunt pipe and filter screen, the fan and the shunt pipe are used to treat the surface wool before the fabric is dyed, and the filter screen is set to treat the wool in the dyeing vat after dyeing, so as to improve the reuse value of the dye. .
3、通过设置有挤压辊、二号滑槽和弹簧杆,对染色后的布料进行挤压,将布料外壁携带的染料挤压流入染缸中,降低染料的损耗,同时弹簧杆的设置使得可以根据布料的厚度进行两个挤压辊之间的间距调节,增加装置的适用范围。3. The dyed fabric is squeezed by being provided with a squeezing roller, a No. 2 chute and a spring bar, and the dye carried by the outer wall of the fabric is squeezed into the dye vat to reduce the loss of dye. At the same time, the setting of the spring bar makes it possible to Adjust the distance between the two squeeze rollers according to the thickness of the fabric to increase the applicable range of the device.
附图说明Description of drawings
图1为本实用新型提出的一种服装加工用染色装置的结构示意图;Fig. 1 is the structural representation of a kind of garment processing dyeing device proposed by the utility model;
图2为本实用新型提出的一种服装加工用染色装置的挤压辊结构示意图;Figure 2 is a schematic diagram of the structure of a squeezing roller of a dyeing device for garment processing proposed by the utility model;
图3为本实用新型提出的一种服装加工用染色装置的一号滑槽结构示意图。FIG. 3 is a schematic structural diagram of the No. 1 chute of a dyeing device for garment processing proposed by the utility model.
图中:1-染缸、2-减震座、3-超声波振荡器、4-电动伸缩杆、5-风机、6-风管、7-分流管、8-进料口、9-顶板、10-连接杆、11-一号滑槽、12-出料口、13-一号转轴、14-支撑板、15-出料阀、16-出料管、17-传动辊、18-滤网、19-二号滑槽、20-二号转轴、21-挤压辊、22-弹簧杆。In the picture: 1- dyeing vat, 2- shock absorber, 3- ultrasonic oscillator, 4- electric telescopic rod, 5- fan, 6- air duct, 7- shunt pipe, 8- feed port, 9- top plate, 10 -Connecting rod, 11-No.1 chute, 12-Discharge port, 13-No.1 shaft, 14-Support plate, 15-Discharge valve, 16-Discharge pipe, 17-Transmission roller, 18-Filter screen, 19-No.2 chute, 20-No.2 shaft, 21-Squeeze roller, 22-Spring rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、 “外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-3,一种服装加工用染色装置,包括染缸1和四个电动伸缩杆4,染缸1的底部外壁等距离通过螺钉固定有减震座2,且染缸1的一侧外壁开有进料口8,染缸1对应进料口8的另一侧外壁开有出料口12,四个电动伸缩杆4的顶部外壁通过螺钉固定有同一个顶板9,且染缸1位于进料口8上下的一侧外壁均通过螺钉固定有分流管7,两个分流管7的相对一侧外壁均等距离开有通孔,染缸1位于两个分流管7两侧的外壁均通过螺钉固定有风机5,且两个风机5的输风端均插接有风管6,两个风管6的另一端均插接于分流管7的内壁,染缸1的内壁通过螺钉固定有四个一号滑槽11,且四个一号滑槽11的内壁均设有连接杆10,四个连接杆10的一端通过螺钉固定于顶板9的底部外外壁,四个连接杆10的另一端通过螺钉固定有滤网18。1-3, a dyeing device for garment processing, including a dye vat 1 and four electric
本实用新型中,染缸1的底部内壁通过螺钉固定有超声波振荡器3,且染缸1靠近底端的一侧外壁通过螺钉固定有出料管16,出料管16的外壁通过螺钉固定有出料阀15,染缸1位于超声波振荡器3上方的两侧内壁均通过螺钉固定有支撑板14,两个支撑板14的相对一侧外壁通过轴承固定有一号转轴13,且一号转轴13的外壁调节有传动辊17,染缸1靠近出料口12的两侧外壁均通过螺钉固定有二号滑槽19,且两个二号滑槽19的内壁均滑动连接有两个滑块,位于同一个二号滑槽19内的两个滑块的相对一侧外壁通过螺钉固定有弹簧杆22,两个滑块的外壁通过轴承固定有二号转轴20,且二号转轴20的外壁套接有挤压辊21,超声波振荡器3和风机5均连接有开关,且开关连接有电源。In the utility model, the inner wall of the bottom of the dye vat 1 is fixed with an
工作原理:通过输送辊将布料输从进料口8输送进染缸1中,输送的过程中,启动风机5,通过风管6将风力输送至分流管7中,通过开有的通孔对布料表面的毛料进行吸收,启动超声波振荡器3,布料在染缸1中通过传动辊17进行限位,超声波振荡器3带动染缸1内的染料渗入布料中,提高染色效果,染色后的布料经过挤压辊21,上下设置的挤压辊21将布料携带的染料挤出,降低染料的损耗,通过收料辊进行染色后的布料收集,染色结束后,关闭风机5和超声波振荡器3,调节电动伸缩杆4,将滤网18从一号滑槽11底部滑上来,将滤网18表面的毛料进行清理,调节电动伸缩杆4将滤网18放至染缸1的底部,完成操作。Working principle: The cloth is transported from the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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