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CN210679083U - General mould of prefabricated bottom plate processing of assembled superimposed sheet - Google Patents

General mould of prefabricated bottom plate processing of assembled superimposed sheet Download PDF

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Publication number
CN210679083U
CN210679083U CN201920644844.8U CN201920644844U CN210679083U CN 210679083 U CN210679083 U CN 210679083U CN 201920644844 U CN201920644844 U CN 201920644844U CN 210679083 U CN210679083 U CN 210679083U
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China
Prior art keywords
die
bottom die
mould
reinforcing
processing
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Expired - Fee Related
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CN201920644844.8U
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Chinese (zh)
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不公告发明人
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Shanghai Bansheng Technology Co ltd
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Shanghai Bansheng Technology Co ltd
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Priority to CN201920644844.8U priority Critical patent/CN210679083U/en
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Abstract

The utility model belongs to an assembly type building engineering technical field, concretely relates to general mould of prefabricated bottom plate processing of assembled superimposed sheet. The die consists of four side dies, the side dies can be used for processing bottom plates of laminated plates with different sizes through adjusting the positions of connecting points, the side dies consist of a separated top die, a first bottom die and a second bottom die, a reinforcing mesh is positioned between the top die and the first bottom die and between the top die and the second bottom die, and the top die and the first bottom die and the second bottom die are provided with rigid limiting plates, limiting strips and backing plates for fixing exposed reinforcing steel bars, so that the processing accuracy is ensured; and after the top die, the first bottom die and the second bottom die are combined, exposed steel bars of the steel bar mesh are compressed, and self-adaptive edge sealing and slurry plugging are realized through the elastic edge sealing strips. The utility model discloses mould strong adaptability, the reuse degree is high, prevents to leak thick liquid, and structural rigidity is big, easy dismounting, easy operation, energy-concerving and environment-protective.

Description

General mould of prefabricated bottom plate processing of assembled superimposed sheet
Technical Field
The utility model belongs to an assembly type building engineering technical field, concretely relates to general mould of prefabricated bottom plate processing of assembled superimposed sheet.
Background
The steel mould is needed in the factory processing process of the fabricated building components, wherein the prefabricated laminated slab bottom plate mould is generally made of steel sections such as angle steel and the like to form a side mould, and a mould table is used as a bottom mould. In the actual course of working, the overhanging reinforcing bar of prefabricated superimposed sheet bottom plate need be worn out from the mould, and conventional solution is angle steel side forms and cuts the U-shaped groove, and overhanging reinforcing bar passes from the U-shaped groove, adopts flexible material shutoff U-shaped groove again. The prior art has the following defects: 1. the sizes of the mould and the component are required to be completely consistent, and the plate moulds with different sizes cannot be used universally; 2. the U-shaped groove of the die needs to be accurately arranged corresponding to the position of the reinforcing steel bar, so that the repeated utilization degree of the die is low; 3. after the side die is grooved, the rigidity is greatly reduced, the side die is easy to deform, and the machining precision is difficult to ensure; and 4, plugging of the U-shaped groove is time-consuming and labor-consuming, is difficult to implement effectively, causes serious slurry leakage during component pouring, influences the component processing quality, increases the difficulty in removing the formwork and enables the formwork to be damaged more easily. Due to the reasons, in the process of machining the bottom plate of the prefabricated laminated slab, the mold is low in repeated utilization rate, high in cost and serious in steel waste, and the energy-saving and environment-friendly advantages of the prefabricated building cannot be fully exerted.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a general mould of prefabricated bottom plate processing of assembled superimposed sheet.
The technical scheme of the utility model is that: a general mold for processing a prefabricated bottom plate of an assembled laminated slab comprises a top mold, a first bottom mold, a second bottom mold and connecting bolts; the top die, the first bottom die and the second bottom die are formed by combining steel and elastic materials, the top die, the first bottom die and the second bottom die are in threaded connection, the reinforcing mesh is embedded in the top die after installation, the exposed reinforcing mesh of the reinforcing mesh is clamped to position the reinforcing mesh after the top die is combined with the first bottom die and the second bottom die, and the elastic edge sealing strips are tightly attached.
Based on the technical characteristics: the elastic edge banding strips are arranged in a full-length mode, after the top die, the first bottom die and the second bottom die are tightly pressed through the connecting bolts, the elastic edge banding strips can self-adaptively block gaps among exposed reinforcing steel bars of the reinforcing steel bar net, when concrete is poured, the whole length of the die is free of a grout leakage seam, the die recovers to an initial state after being dismantled, and the die can be repeatedly used.
Based on the technical characteristics: and the limiting plate of the top die, the limiting strips of the first bottom die and the second bottom die and the base plate are adopted to limit the exposed reinforcing steel bars of the reinforcing mesh, so that the accurate positioning of the reinforcing steel bars in the laminated slab is ensured.
Based on the technical characteristics: the positions of the upper reinforcing mesh can be adjusted by adopting different sizes of the base plates, and the reinforcing mesh is suitable for reinforcing meshes consisting of reinforcing steel bars with different diameters.
Based on the technical characteristics: the four-side top die can be fixedly connected with any part of the middle part of the adjacent top die through the end connecting piece to form a rectangular die with adjustable size, and the rectangular die can be repeatedly used after being disassembled.
Based on the technical characteristics: the top die, the first bottom die and the second bottom die are of bilateral symmetry structures, and both side surfaces can be used as the inner sides of the dies.
Based on the technical characteristics: the first bottom die and the second bottom die can be replaced and used after the elastic edge sealing strips are replaced.
The beneficial effects of the utility model include:
the utility model has the advantages that mould reuse rate is high, and applicable assembled superimposed sheet prefabricated bottom plate in various reinforcing bar modes of arranging processes need not set up the mould notch for every reinforcing bar, does not need to set up the shutoff strip in addition.
Drawings
Fig. 1 is an overall installation diagram of the present invention.
Fig. 2 is an assembled cross-sectional view of the top mold and the first bottom mold.
FIG. 3 is a cross-sectional view of the exposed portions of the assembled reinforcing bars of the top mold and the first bottom mold.
Fig. 4 is a cross-sectional view of the connecting member assembly of the top mold and the first bottom mold.
FIG. 5 is an assembled cross-sectional view of the top mold and the second bottom mold.
FIG. 6 is a cross-sectional view of the exposed portions of the assembled reinforcing bars of the top mold and the second bottom mold.
Fig. 7 is a cross-sectional view of the connecting member assembly of the top mold and the second bottom mold.
FIG. 8 is a longitudinal section of the elastic sealing strip assembled on the top mold and the first bottom mold.
FIG. 9 is a longitudinal section of the limiting plate assembled with the top mold and the first bottom mold.
FIG. 10 is a longitudinal sectional view of the elastic sealing strip assembled on the top mold and the second bottom mold.
FIG. 11 is a longitudinal section of the limiting plate assembled on the top die and the second bottom die.
Reference numbers in the figures: the steel bar sealing device comprises a top die 1, a section steel 1-1, a limiting plate 1-2, a first elastic edge sealing strip 1-3, an end connecting piece 1-4, a chuck 1-5, a clamping bolt 1-6, a first bottom die 2, a first bottom plate 2-1, a first limiting strip 2-2, a second elastic edge sealing strip 2-3, a first nut 2-4, a second bottom die 3, a second bottom plate 3-1, a second limiting strip 3-2, a third elastic edge sealing strip 3-3, a second nut 3-4, a backing plate 3-5, a connecting bolt 4, a steel bar mesh 5, a lower steel bar 5-1 and an upper steel bar 5-2.
Detailed Description
The invention is further described below by way of examples.
The utility model provides a general mould of prefabricated bottom plate processing of assembled superimposed sheet comprises top mould 1, first die block 2, second die block 3, connecting bolt 4 and reinforcing bar net 5, and its installation back structure is as shown in figure 1.
The top die 1 comprises section steel 1-1, a limiting plate 1-2, a first elastic edge sealing strip 1-3, an end connecting piece 1-4, a chuck 1-5 and a clamping bolt 1-6, and is shown in fig. 2, 4, 8 and 9. Wherein the section steel 1-1 adopts a rectangular square pipe, and a hole site is reserved in the middle part for the connecting bolt 4, as shown in fig. 4 and 9; the limiting plates 1-2 are steel plates, are welded with the bottoms of the section steels 1-1, are disconnected at reserved hole positions of the connecting bolts 4 and are arranged in sections, as shown in the figures 2 and 9; the first elastic edge banding 1-3 is made of flexible materials (such as rubber), is bonded with the bottom surface of the section steel 1-1 and is arranged in a full-length mode, as shown in figures 2 and 8, the first elastic edge banding 1-3 is extruded by the steel bars to be locally contracted at the exposed part of the lower layer steel bars 5-1, as shown in figures 3 and 8, the rest parts are not extruded and still maintain the original shape, and after the first elastic edge banding is attached to the elastic edge banding of the bottom die, the top die 1 can be ensured to be sealed with the first bottom die 2 and the second bottom die 3, as shown in figures 8 and 10; the end connecting piece 1-4 is bent by adopting a steel plate and is welded with the periphery of the end part of the section steel 1-1, as shown in figures 8 and 10; the chuck 1-5 is combined with the clamping bolt 1-6, the clamping bolt 1-6 penetrates through the opening of the end connecting piece 1-4, and the chuck 1-5 and the side surface of the top die 1 in the other direction can be tightly propped by screwing the clamping bolt 1-6, so that the effect of connecting and fixing the dies in the two directions is achieved.
The first bottom die 2 is composed of a first bottom plate 2-1, a first limit strip 2-2, a second elastic edge sealing strip 2-3 and a first nut 2-4, as shown in fig. 2, 4, 8 and 9. Wherein the first bottom plate 2-1 is a steel plate, and the width of the first bottom plate is the same as that of the section steel 1-1; the first limiting strips 2-2 are steel strips, the total number of the first limiting strips is two, the first limiting strips are welded with the first bottom plate 2-1, and the sum A of the heights of the first bottom plate 2-1 and the first limiting strips 2-2 is the same as the thickness of the bottom concrete protective layer of the lower-layer steel bar 5-1; the second elastic edge banding 2-3 is made of flexible materials (such as rubber) and is bonded with the first bottom plate 2-1, as shown in figures 2 and 8, the second elastic edge banding 2-3 is extruded by the reinforcing steel bars to be locally contracted at the exposed part of the lower layer of the reinforcing steel bars 5-1, as shown in figures 3 and 8, the rest parts are not extruded and still maintain the original shape, and after the second elastic edge banding is jointed with the first elastic edge banding 1-3, the top die 1 and the first bottom die 2 can be ensured to be sealed, as shown in figure 8; the first nut 2-4 is embedded in the first base plate 2-1 and welded, and the first spacing bar 2-2 is broken at the corresponding position, as shown in fig. 4 and 9.
The second bottom die 3 is composed of a second bottom plate 3-1, a second limiting strip 3-2, a third elastic edge sealing strip 3-3, a second screw cap 3-4 and a cushion plate 3-5, as shown in fig. 5, 7, 10 and 11. The three parts of the second bottom plate 3-1, the second limiting strip 3-2 and the second screw cap 3-4 of the second bottom die 3 are the same as the three parts of the first bottom plate 2-1, the first limiting strip 2-2 and the first screw cap 2-4 of the first bottom die 2, and the parts can be replaced universally. The third elastic edge banding 3-3 is made of a flexible material (such as rubber) and is bonded with the first bottom plate 2-1, the thickness of the third elastic edge banding 3-3 is thicker than that of the second elastic edge banding 2-3, the difference is the diameter D1 of the lower layer steel bar 5-1, as shown in figures 5 and 10, the third elastic edge banding 3-3 is extruded by the steel bar at the exposed part of the upper layer steel bar 5-2 and is locally contracted, as shown in figures 6 and 10, the rest parts are not extruded and still maintain the original shape, and after being bonded with the first elastic edge banding 1-3, the top die 1 and the second bottom die 3 can be ensured to be sealed, as shown in figure 10; the backing plate 3-5 is inserted into the gap between the second limiting strips 3-2, the size of the upper edge exceeding the second limiting strips 3-2 is the diameter D1 of the lower layer steel bar 5-1, and the position of the upper layer steel bar 5-2 is controlled.
The connecting bolt 4 is a compression connecting piece between the top die 1 and the first bottom die 2 and the second bottom die 3, and is respectively connected and screwed with the first screw cap 2-4 and the second screw cap 3-4.
Wherein, the reinforcing mesh 5 consists of a lower layer reinforcing steel bar 5-1 and an upper layer reinforcing steel bar 5-2, the diameter of the lower layer reinforcing steel bar 5-1 is D1, and the diameter of the upper layer reinforcing steel bar is D2.
In conclusion, the top die 1 and the first bottom die 2 are combined to be suitable for the side dies at two exposed sides of the lower layer of steel bars 5-1; the top die 1 and the second bottom die 3 are combined to be suitable for two side dies with exposed upper-layer steel bars 5-2, as shown in figure 1.
The utility model discloses an installation as follows:
according to the size of the base plate of the laminated plate to be processed, a first bottom die 2, a second bottom die 3 and a reinforcing mesh 5 are respectively placed on four sides, wherein the first bottom die 2 is located at two ends of a lower layer of reinforcing steel bars 5-1, and the second bottom die 3 is located at two ends of an upper layer of reinforcing steel bars 5-2.
The top die 1 is placed at the position of the four sides corresponding to the first bottom die 2 and the second bottom die 3, the top die 1 is connected with the first bottom die 2 and the second bottom die 3 in pairs through end connectors 1-4, chucks 1-5 and clamping bolts 1-6, and meanwhile, the connecting bolts 4 are installed to connect the top die 1 with the first bottom die 2 and the second bottom die 3. And after the size is accurately measured, the connecting bolt 4 and the clamping bolts 1-6 are locked, and the integral installation of the die is completed.
After the die is integrally installed, the lower layer of steel bars 5-1 are clamped by the limiting plates 1-2 and the first limiting strips 2-2, and the distance from the bottom surfaces of the steel bars to the die table is equal to the thickness A of the concrete protective layer of the steel bars, as shown in figure 3; the upper layer of steel bars 5-2 are clamped by the limiting plates 1-2 and the backing plates 3-5, and the distance from the bottom surfaces of the steel bars to the die table is A + D1, as shown in FIG. 6; and pouring the bottom plate concrete of the laminated plate.
And after the bottom plate concrete of the laminated plate reaches the form removal strength, loosening the connecting bolts 4 and the clamping bolts 1-6, and removing the forms of all the parts.
The utility model discloses only through the size of adjustment third elasticity banding strip 3-3, backing plate 3-5, can match the steel reinforcement cage of different diameter reinforcing bars, reuse rate is high.
The utility model discloses a hookup location between the adjustment top mould 1 is applicable in the processing of various planar dimension's assembled superimposed sheet prefabricated bottom plate, and reuse rate is high.
The utility model discloses top mould 1, first die block 2, second die block 3 are symmetrical structure, but two-sided use convenient operation.
The utility model discloses first die block 2, second die block 3 structure are the same, only need to replace third elasticity banding strip 3-3 and can exchange the use, and backing plate 3-5 are movable fittings, can place in a flexible way.
In the embodiment 1, the section steel 1-1 of the top die 1 adopts a hollow square tube of 80mmX60mm, the wall thickness is 6mm, the length is 4.2m, and round holes with the diameter of 14mm are formed in the center of the bottom surface of the top surface every 0.5m and are used for penetrating and connecting bolts 4; the limiting plate 1-2 is made of a steel plate with the width of 17mm and the thickness of 6mm in a segmented mode, each segment is 470mm in length, and the limiting plate is welded between the two bolt holes; the first elastic edge banding 1-3 adopts two 21mmX21mm rubber strips, and the top surface of the first elastic edge banding is glued with the section steel 1-1; the end connecting piece 1-4 is formed by bending a steel plate with the width of 80mm and the thickness of 12mm, one side of the end connecting piece is welded with the section steel 1-1, the middle part of the other side of the end connecting piece is provided with a threaded hole, M16 internal threads and a chuck 1-5 are processed by a steel plate with the thickness of 6mm, the diameter of the steel plate is 50mm, and a clamping bolt 1-6 is an M16 bolt.
The first bottom plate 2-1 of the first bottom die 2 is a steel plate with the width of 60mm and the thickness of 8 mm; the first limiting strips 2-2 are two 6mm thick steel plates, the width of the first limiting strips is 7mm, the first limiting strips are manufactured in a segmented mode, the length of each segment is 470mm, the distance between the two steel plates is 6.5mm, and the outer sides of the first limiting strips are welded with the first bottom plate 2-1; the second elastic edge sealing strip 2-3 adopts two 21mmX11mm rubber strips, and the bottom surface of the second elastic edge sealing strip is glued with the first bottom plate 2-1; the first nuts 2-4 are M12 nuts with a thickness of 15mm welded on the axis of the first base plate 2-1 at a distance of 0.5M and aligned with the openings of the section steel 1-1, and the corresponding openings of the base plate are embedded in the nuts and welded.
The second bottom plate 3-1, the second limiting strip 3-2 and the second screw cap 3-4 of the second bottom die 3 are all the same as the first bottom plate 2-1, the first limiting strip 2-2 and the first screw cap 2-4 of the first bottom die 2; the third elastic edge banding 3-3 adopts two 21mmX19mm rubber strips, and the bottom surface of the third elastic edge banding is glued with the first bottom plate 2-1; the backing plate 3-5 is a steel plate with the thickness of 6mm, the width of the backing plate is 15mm, the backing plate is manufactured in a segmented mode, the length of each segment is 470mm, and the backing plate is inserted into a notch between the two second limiting strips 3-2 during installation.
The connecting bolt 4 is an M12 bolt, is 125mm long, is connected and screwed with the first nut 2-4 and the second nut 3-4 of the first bottom plate 2-1 and the second bottom plate 3-1, and tightly presses the top die 1, the first bottom die 2 and the second bottom die 3.
The lower layer steel bar 5-1 and the upper layer steel bar 5-2 of the steel bar mesh 5 are steel bars with the diameter of 8 mm.
The embodiment is suitable for processing the bottom plate of the prefabricated composite slab with the length and width of not more than 4m, and only needs to adjust the length of the die when used for processing plates with other sizes; all the parts can be connected by welding, sticking and bolts; referring to fig. 1 to 11, those skilled in the art of machining and mounting can easily perform the operation.
The above, only do the utility model discloses an embodiment, the utility model discloses a protection scope is not limited to this, and is any right the utility model discloses a technical scheme and design are adjusted and are changed, all should be covered within the protection scope.

Claims (7)

1. The utility model provides a general mould of prefabricated bottom plate processing of assembled superimposed sheet which characterized in that: comprises a top die (1), a first bottom die (2), a second bottom die (3) and a connecting bolt (4); top mould (1) with first die block (2) with second die block (3) are formed by steel and elastic material combination, and the fixed mode of installation is threaded connection between each part, and the mould after the installation is accomplished inlays reinforcing bar net (5) in the centre, top mould (1) with first die block (2) after second die block (3) make up, press from both sides tightly the reinforcing bar net that exposes of reinforcing bar net (5), elasticity banding strip is closely laminated.
2. The universal mold for processing the prefabricated base plate of the fabricated composite slab as claimed in claim 1, wherein: the elasticity banding strip leads to long setting, compresses tightly through connecting bolt (4) the top mould with first die block (2) with behind second die block (3), but elasticity banding strip shutoff self-adaptation the reinforcing bar net exposes the space between the reinforcing bar, and the mould full length does not have the grout leakage seam when pouring concrete, resumes initial condition after the mould is demolishd, repeatedly usable.
3. The universal mold for processing the prefabricated base plate of the fabricated composite slab as claimed in claim 1, wherein: and limiting the exposed reinforcing steel bars of the reinforcing mesh by using the limiting plate of the top die, the limiting strips of the first bottom die (2) and the second bottom die (3) and the base plates (3-5), so that the accurate positioning of the reinforcing steel bars in the laminated slab is ensured.
4. The universal mold for processing the prefabricated base plate of the fabricated composite slab as claimed in claim 3, wherein: the positions of the reinforcing mesh on the upper layer can be adjusted by adopting different sizes of the base plates (3-5), and the reinforcing mesh is suitable for reinforcing meshes consisting of reinforcing steel bars with different diameters.
5. The universal mold for processing the prefabricated base plate of the fabricated laminate as claimed in claim 1, wherein: the four sides of the top die can be fixedly connected with any part of the middle part of the adjacent top die through end connecting pieces to form a rectangular die with adjustable size, and the rectangular die can be repeatedly used after being disassembled.
6. The universal mold for processing the prefabricated base plate of the fabricated laminate as claimed in claim 1, wherein: the top die (1), the first bottom die (2) and the second bottom die (3) are of bilateral symmetry structures, and both side surfaces can be used as the inner sides of the dies.
7. The universal mold for processing the prefabricated base plate of the fabricated laminate as claimed in claim 1, wherein: the first bottom die (2) and the second bottom die (3) can be replaced and used after the elastic edge sealing strips are replaced.
CN201920644844.8U 2019-05-08 2019-05-08 General mould of prefabricated bottom plate processing of assembled superimposed sheet Expired - Fee Related CN210679083U (en)

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CN201920644844.8U CN210679083U (en) 2019-05-08 2019-05-08 General mould of prefabricated bottom plate processing of assembled superimposed sheet

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Application Number Priority Date Filing Date Title
CN201920644844.8U CN210679083U (en) 2019-05-08 2019-05-08 General mould of prefabricated bottom plate processing of assembled superimposed sheet

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340474A (en) * 2018-04-25 2018-07-31 泰州龙祥现代建筑发展有限公司 A kind of precast prestressed concrete exterior wall cladding process units and production installation method
CN111546468A (en) * 2020-06-15 2020-08-18 安徽建工建筑工业有限公司 Combined adjustable laminated plate die
CN112809893A (en) * 2021-01-20 2021-05-18 中国十七冶集团有限公司 Forming die of cross beam prefabricated part and mounting and using method thereof
CN113070984A (en) * 2021-03-23 2021-07-06 山东泰迅装配式建筑科技有限公司 Universal laminated plate mold and using method
CN113524402A (en) * 2021-07-01 2021-10-22 上海三凯工程咨询有限公司 Combined type laminated plate mold and laminating method thereof
CN114293771A (en) * 2022-01-13 2022-04-08 华汇工程设计集团股份有限公司 U type leak protection thick liquid banding template device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340474A (en) * 2018-04-25 2018-07-31 泰州龙祥现代建筑发展有限公司 A kind of precast prestressed concrete exterior wall cladding process units and production installation method
CN108340474B (en) * 2018-04-25 2024-08-13 泰州龙祥现代建筑发展有限公司 Prefabricated prestressed concrete outer wall cladding production device and production and installation method
CN111546468A (en) * 2020-06-15 2020-08-18 安徽建工建筑工业有限公司 Combined adjustable laminated plate die
CN111546468B (en) * 2020-06-15 2021-07-30 安徽建工建筑工业有限公司 Combined adjustable laminated plate die
CN112809893A (en) * 2021-01-20 2021-05-18 中国十七冶集团有限公司 Forming die of cross beam prefabricated part and mounting and using method thereof
CN113070984A (en) * 2021-03-23 2021-07-06 山东泰迅装配式建筑科技有限公司 Universal laminated plate mold and using method
CN113524402A (en) * 2021-07-01 2021-10-22 上海三凯工程咨询有限公司 Combined type laminated plate mold and laminating method thereof
CN113524402B (en) * 2021-07-01 2022-03-15 上海三凯工程咨询有限公司 Combined type laminated plate mold and laminating method thereof
CN114293771A (en) * 2022-01-13 2022-04-08 华汇工程设计集团股份有限公司 U type leak protection thick liquid banding template device

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Granted publication date: 20200605