CN210641479U

CN210641479U - Corn peeling machine

Info

Publication number: CN210641479U
Application number: CN201921282116.3U
Authority: CN
Inventors: 王梦宇
Original assignee: Tangshan Ruhui Corn Product Technology Development Co ltd
Current assignee: Tangshan Ruhui Corn Product Technology Development Co ltd
Priority date: 2019-08-08
Filing date: 2019-08-08
Publication date: 2020-06-02
Anticipated expiration: 2029-08-08

Abstract

The utility model relates to a corn husker, it includes the frame and sets up the box in the frame, sets up the conveyer belt in the box and just to the spray set of conveyer belt. The utility model discloses have the effect of wasing, edulcoration to the maize.

Description

Corn peeling machine

Technical Field

The utility model belongs to the technical field of agricultural product processing machinery's technique and specifically relates to a maize decorticator is related to.

Background

Corn is used as a main food product and is a large variety in the market, and with the continuous deepening of the corn processing industry and the continuous expansion and extension of the industrial chain, a plurality of corn processing devices such as a corn husker are derived, and the corn husker can clean the corn husks, so that the corn husker is convenient to further process.

The utility model discloses a have the chinese utility model patent of grant bulletin number CN203467231U at present to disclose a maize decorticator, including hopper, rubber rubbing roller, drive mechanism and frame, two parallel rubber rubbing rollers rotate to be connected in the frame, set up two parallel muscle rollers between two rubber rubbing rollers, all set up spiral rib and rubber rubbing block on two muscle rollers, spiral rib on two muscle rollers revolves to opposite, and drive gear is connected to the roller that two muscle were rolled to intermeshing, sets up the hair-dryer below rubber rubbing roller. The transmission mechanism drives the rib roller to rotate, the rubber rubbing roller is attached to the rib roller and rotates along with the rib roller, when the corn is put on the rib roller, the corn husks are peeled off by the rubber rubbing block and the rubber rubbing roller and are blown out of the frame through the blower, and the peeled corn is transmitted out of the peeling machine through the spiral ribs.

The corn peeled by the corn peeling machine has more dust on the surface and impurities, and when the corn raw material needs to be washed and subjected to impurity removal in the corn product processing, the corn peeling machine cannot meet the processing requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a corn decorticator, it has the effect of wasing, edulcoration to the maize.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme: a corn husker comprises a rack and a box body arranged on the rack, wherein a husking device is arranged on the rack and comprises rubber rubbing rollers, rib rollers and a transmission mechanism, the two parallel rubber rubbing rollers are rotatably connected to the rack, the rubber rubbing rollers are formed by overlapping and sleeving rubber circular sheets with uniformly distributed gaps on a central shaft, the two parallel rib rollers which are in contact with the rubber rubbing rollers are arranged between the two rubber rubbing rollers, spiral ribs and rubber rubbing blocks are arranged on the two rib rollers, the spiral directions of the spiral ribs on the two rib rollers are opposite, gears are sleeved at one ends of the two rib rollers and are meshed with the two gears, the transmission mechanism drives one of the two rib rollers to rotate, a conveying belt and a spraying device which is opposite to the conveying belt are arranged in the box body, a water storage tank is arranged below the conveying belt, and a water outlet pipe is arranged at the bottom.

Through adopting above-mentioned technical scheme, a muscle roller of drive mechanism drive rotates, and another muscle roller is along with the meshing transmission antiport of gear, and rubber rubbing block rubs the maize crust at the rotatory in-process of muscle roller, and the spiral rib is along with the rotation of muscle roller with the maize from going into hopper transmission to belt cleaning device entry. The rubber rubbing roller is contacted with the rib roller, is driven to rotate and reversely rotates relative to the adjacent rib roller, and the rubber round sheets with uniformly distributed notches on the rubber rubbing roller rub the surface of the corn, so that the corn husks are peeled off. The peeled corns are cleaned by the spraying device and are conveyed out of the box body by the conveyor belt, the cleaned waste water is collected in the water storage tank, and the waste water is discharged out of the water storage tank through the water outlet pipe. After the corn is peeled, the corn is cleaned, so that the next processing step is facilitated.

The utility model discloses further set up to: the spraying device comprises a water inlet pipe and a spraying head, the water inlet pipe extends into the top cover of the box body, and the spraying head is communicated with the water inlet pipe.

Through adopting above-mentioned technical scheme, the inlet tube is intake, and the shower head drenches the water in the inlet tube on the maize of conveyer belt.

The utility model discloses further set up to: the conveyer belt includes the cylinder, and the one end of the axle of each cylinder sets up the gear, and the gear engagement has the chain, and one of them cylinder is connected with drive cylinder pivoted second motor.

Through adopting above-mentioned technical scheme, the motor drives a cylinder and rotates, and the gear linkage chain on this cylinder drives other gear rotations, and other gears drive the axle rotation at its place, epaxial connection cylinder, so when the motor was opened, the cylinder rotated together, sent the export from the conveyer belt entry with the maize.

The utility model discloses further set up to: the top of the water storage tank is provided with a funnel, and the opening of the funnel is opposite to the conveying belt and is the same as the conveying belt in size.

Through adopting above-mentioned technical scheme, the flare opening is the same with the conveyer belt size, will collect completely from the waste water of conveyer belt upflow down, collects in the water storage tank, avoids waste water outflow decorticator.

The utility model discloses further set up to: the funnel top sets up the baffle, the equipartition small opening on the baffle.

Through adopting above-mentioned technical scheme, when wasing the maize, probably fall out the kernel of corn on the maize, for accepting garrulous kernel of corn, avoid falling into storage water tank or decorticator inside, set up the baffle and hold the piece, convenient clearance just reduces the loss of skinning. The leakage hole is arranged on the clapboard so that the waste water can smoothly flow into the water storage tank.

The utility model discloses further set up to: the transmission mechanism is installed at one end of the rack and comprises a first motor, a belt and a driven wheel, the first motor is connected with the belt, the belt is sleeved on the driven wheel, and the driven wheel is connected with a shaft of one of the two rib rollers.

By adopting the technical scheme, the shaft of the motor drives the belt to move, the belt drives the driven wheel to rotate, the driven wheel enables the shaft of the rib roller to rotate, and the rib roller also rotates, so that the transmission mechanism provides power for the peeling device.

The utility model discloses further set up to: the peeling device also comprises a leaf outlet bottom cover which is positioned below the rubber rubbing roller and the rib roller and inclines to one side of the box body.

By adopting the technical scheme, the corn husks are dropped on the leaf outlet bottom cover and are discharged out of the husking machine along with the inclined leaf outlet bottom cover, so that the corn husks can be continuously discharged, and the corn husks are prevented from being blocked under the rubber rubbing roller and the rib roller.

The utility model discloses further set up to: the peeling device further comprises a fan cover, the fan cover is arranged on the rack and located on one side where the higher side of the leaf outlet bottom cover is located, the fan cover is connected with the transmission mechanism, and the fan cover is opposite to the inclined plane of the leaf outlet bottom cover.

By adopting the technical scheme, the transmission mechanism drives the fan shaft of the fan cover to rotate, and air is exhausted from the fan cover. Because the blade discharging speed of the blade outlet bottom cover is lower, the air blowing port of the fan cover is over against the inclined plane of the blade outlet bottom cover, and the blade discharging speed is accelerated.

To sum up, the utility model discloses a beneficial technological effect does:

1. corn husks are rubbed off by a rubber rubbing roller and a rib roller which rotate in a peeling device and are discharged out of the peeling device through a leaf outlet bottom cover and a fan cover, and the peeled corns are conveyed into a cleaning device by spiral ribs;

2. the maize passes through conveyor belt discharge decorticator after spray set's washing, and waste water is retrieved into the storage water tank, and the crushed aggregates is collected to the baffle, washs dust, the piece on maize limit surface, conveniently carries out processing on next step.

Drawings

Fig. 1 is a schematic view of the overall structure of the present embodiment.

Fig. 2 is a schematic structural view of the peeling apparatus in this embodiment.

Fig. 3 is a schematic structural view of the transmission mechanism in the present embodiment.

FIG. 4 is a schematic view of the structure of the rubber disk in this embodiment.

Fig. 5 is a schematic view of the overall structure of the cleaning apparatus in this embodiment.

Fig. 6 is a schematic structural diagram of the spraying device in the present embodiment.

Fig. 7 is a schematic view of the structure of the conveyor belt in this embodiment.

Fig. 8 is a plan view of the cleaning apparatus in this embodiment.

Fig. 9 is a sectional view taken along line a-a in fig. 8.

Fig. 10 is a schematic structural view of the separator in this embodiment.

In the figure, 1, a frame; 2. a box body; 3. a peeling device; 31. a feed hopper; 32. rubber rubbing rollers; 321. a first rubbing roller; 322. a second rubbing roller; 323. a rubber wafer; 33. a rib roller; 331. a first rib roller; 332. a second rib roller; 333. a spiral rib; 334. a rubber rubbing block; 34. a leaf outlet bottom cover; 35. a fan guard; 36. an outlet of the peeling device; 4. a transmission mechanism; 41. a first motor; 42. a belt; 43. a driven wheel; 44. a first gear; 45. a second gear; 5. a cleaning device; 51. a top cover; 52. a spraying device; 521. a water inlet pipe; 522. a shower head; 53. a conveyor belt; 531. a drum; 532. a third gear; 533. a chain; 534. a second motor; 54. a water storage tank; 541. a funnel; 542. a water outlet pipe; 543. a valve; 55. a partition plate; 551. a leak hole; 552. a handle; 56. an inlet of a cleaning device; 57. an outlet of the cleaning device; 6. and (4) a discharge port.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a corn peeling machine, including frame 1, box 2, peeling apparatus 3 and belt cleaning device 5, box 2 installs in frame 1, and peeling apparatus 3 and belt cleaning device 5 all set up in frame 1 to install in box 2, peel the process before belt cleaning device 5.

Referring to fig. 1 and 2, the peeling apparatus 3 includes a feeding hopper 31, two rubber rubbing rollers 32, a rib roller 33 and a transmission mechanism 4, the feeding hopper 31 is disposed at one end of the box 2, the two rubber rubbing rollers 32 are disposed in parallel on the frame 1, the rubber rubbing rollers 32 are formed by overlapping rubber discs 323 with uniformly distributed gaps on a mandrel (refer to fig. 4), and can rotate around the mandrel, and are a first rubbing roller 321 and a second rubbing roller 322 respectively. Two parallel rib rollers 33 are arranged between the two rubber rubbing rollers 32 and are respectively a first rib roller 331 and a second rib roller 332, spiral ribs 333 and rubber rubbing blocks 334 are arranged on the surfaces of the first rib roller 331 and the second rib roller 332, the spiral ribs 333 rotate along with the rib rollers 33 to play a transmission role, and the rubber wafers 323 and the rubber rubbing blocks 334 rub the surfaces of the corn husks to rub the corn husks. One end of the first rib roller 331 is sleeved with the first gear 44, one end of the second rib roller 332 is sleeved with the second gear 45, and the first gear 44 is meshed with the second gear 45.

Referring to fig. 2 and 3, the transmission mechanism 4 is mounted on the frame 1 at the end of the feeding hopper 31, and includes a first motor 41, a belt 42 and a driven wheel 43, the first motor 41 drives the driven wheel 43 to rotate through the belt 42, the driven wheel 43 drives the first rib roller 331, the first rib roller 331 drives the first gear 532 to rotate, the first gear 532 drives the second gear 532 to rotate in the opposite direction, so that the first rib roller 331 and the second rib roller 332 rotate outward away from the middle line where the two contact. The two rubber rubbing rollers 32 are in contact with the adjacent rib rollers 33, and both of them rotate in the opposite direction to the rib rollers 33.

Referring to fig. 1 and 3, the peeling device 3 further comprises a leaf outlet bottom cover 34 and a fan cover 35, the leaf outlet bottom cover 34 is a rectangular plate and is positioned below the rubber rubbing roller 32 and the rib roller 33 and inclined towards one side of the box body 2, and corn husks fall on the leaf outlet bottom cover 34 from the rubber rubbing roller 32 and the rib roller 33. The fan cover 35 is positioned at one side of the higher side of the leaf outlet bottom cover 34, the fan cover 35 drives the shaft to rotate through the belt 42, the fan is arranged in the fan cover 35 and rotates to exhaust air along with the shaft, the fan cover 35 is opposite to the inclined plane of the leaf outlet bottom cover 34 and blows corn husks out of the peeling machine, and the peeled corn is conveyed to the outlet 36 of the peeling device through the spiral ribs 333 on the rotating rib roller 33.

Referring to fig. 5, 8 and 9, the cleaning device 5 comprises a top cover 51, a spraying device 52 (see fig. 6) and a conveyor belt 53 (see fig. 7), an inlet 56 of the cleaning device is connected with an outlet 36 of the peeling device, and peeled corns directly enter the cleaning device 5 for processing. The top cover 51 is disposed on the cabinet 2, and the shower unit 52 is disposed in the top cover 51, and includes a water inlet pipe 521 and a shower head 522 disposed on the water inlet pipe 521, and the shower head 522 sprays water to the conveyor belt 53 located therebelow. The conveyor belt 53 is a row of conveyor belts 53 perpendicular to the rib rollers 33, the conveyor belts 53 include rollers 531, one end of the rollers 531 is provided with a third gear 532, the chain 533 drives the third gear 532 to transmit, and the gear 532 near the outlet 57 end of the cleaning device is provided with a second motor 534, so as to drive the chain 533 to transmit. Causing the drum 531 to convey the corn from the washer inlet 56 to the washer outlet 57.

The cleaning device 5 further comprises a water storage tank 54, wherein the water storage tank 54 is positioned below the conveyor belt 53 and receives the waste water after the corn is cleaned. Referring to fig. 5 and 10, a partition plate 55 is arranged at the top of the water storage tank 54, the partition plate 55 is inserted into the tank body 2, a handle 552 is arranged on the partition plate 55 and can be drawn out from one side of the tank body 2, a leakage hole 551 is arranged on the partition plate 55, the partition plate 55 is used for collecting corn kernels falling during cleaning, and waste water leaks into the water storage tank 54 from the leakage hole 551. Referring to fig. 8 and 9, the inlet of the water storage tank 54 is a quadrangular frustum pyramid shaped funnel 541, the larger opening side of the funnel 541 faces the partition plate 55 and has the same size and shape as the partition plate 55, and the smaller opening end of the funnel 541 is connected to the center of the top of the water storage tank 54; the outlet of the water storage tank 54 is a water outlet pipe 542 controlled by a valve 543, and the water outlet pipe 542 is arranged at the center of the bottom of the water storage tank 54. After the waste water leaks into the water storage tank 54 from the funnel 541, the waste water is temporarily stored in the water storage tank 54, and the waste water is discharged by the control valve 543.

Belt cleaning device 5's export setting the utility model discloses a discharge gate 6, discharge gate 6 are the cuboid tube-shape, just to the conveyer belt 53 tail end, and the maize directly delivers to discharge gate 6 from conveyer belt 53, and peeling machine is seen off with the maize to discharge gate 6.

The implementation principle of the embodiment is as follows: starting a first motor 41, wherein the first motor 41 drives a rubber rubbing roller 32 and a rib roller 33 to rotate, corn with skin is put into a peeling machine from a feed hopper 31, the corn skin is peeled off by a rubber wafer 323 and a rubber rubbing block 334 and is conveyed to an outlet 36 of a peeling device through a spiral rib 333; the corn husks fall onto the leaf outlet bottom cover 34, and the fan cover 35 blows the corn husks out of the husking machine.

Corn enters the conveyor belt 53 of the cleaning device 5 from the outlet 36 of the peeling device, the roller 531 drives the chain 533 to drive the corn to be conveyed to the discharge hole 6 from the inlet 56 of the cleaning device through the second motor 534, in the process, the spray header 522 on the top cover 51 sprays water to the corn, the waste water after washing the corn flows into the funnel 541 through the leakage hole 551 on the partition plate 55, the funnel 541 recovers the waste water and collects the waste water in the water storage tank 54, when the water storage tank 54 is full of water, the valve 543 is opened to discharge the water out of the water storage tank 54, and when the water is completely discharged, the valve 543 is closed.

When the inserting plate 55 has too many impurities and corn kernels, the drainage effect of the cleaning device 5 is affected, the handle 552 is held by hand, the partition plate 55 is drawn out, and the impurities and the corn kernels on the partition plate 55 are collected and processed and then inserted back into the box body 2.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A corn husker comprises a machine frame (1) and a box body (2) arranged on the machine frame (1), and is characterized in that a husking device (3) is arranged on the machine frame (1), the husking device (3) comprises rubber rubbing rollers (32), rib rollers (33) and a transmission mechanism (4), the two parallel rubber rubbing rollers (32) are rotatably connected to the machine frame (1), the rubber rubbing rollers (32) are formed by overlapping and sleeving rubber circular sheets (323) with uniformly distributed gaps on a mandrel, the two parallel rib rollers (33) in contact with the rubber rubbing rollers (32) are arranged between the two rubber rubbing rollers (32), spiral ribs (333) and rubber rubbing blocks (334) are arranged on the two rib rollers (33), the spiral ribs (333) on the two rib rollers (33) rotate in opposite directions, one ends of the two rib rollers (33) are sleeved with gears, the two gears are meshed, the transmission mechanism (4) drives one of the two rib rollers (33) to rotate, a conveyor belt (53) and a spraying device (52) opposite to the conveyor belt (53) are arranged in the box body (2).

2. The corn husker according to claim 1, characterized in that the spraying device (52) comprises a water inlet pipe (521) and a spraying head (522), the water inlet pipe (521) extends into the top cover (51) of the box body (2), and the spraying head (522) is communicated with the water inlet pipe (521).

3. A corn husker as claimed in claim 1, characterized in that the conveyor belt (53) comprises a plurality of rollers (531), and one end of the shaft of each roller (531) is provided with a gear, which engages with a chain (533), wherein one of the rollers (531) is connected to a second motor (534) for driving the roller (531) to rotate.

4. The corn husker according to claim 1, wherein a water storage tank (54) is arranged below the conveyor belt (53), a funnel (541) is arranged at the top of the water storage tank (54), and the opening of the funnel (541) is opposite to the conveyor belt (53) and is the same as the conveyor belt (53).

5. A corn husker as claimed in claim 4, characterized in that a partition plate (55) is arranged on the top of the hopper (541), and the partition plate (55) is provided with a plurality of holes (551).

6. The corn husker according to claim 1, characterized in that the transmission mechanism (4) is installed at one end of the frame (1) and comprises a first motor (41), a belt (42) and a driven wheel (43), wherein the first motor (41) is connected with the belt (42), the belt (42) is sleeved on the driven wheel (43), and the driven wheel (43) is connected with a shaft of one of the two rib rollers (33).

7. A corn husker as claimed in claim 1, characterized in that the husking means (3) further comprises a leaf outlet cover (34) which is arranged below the rubber rubbing roller (32) and the rib roller (33) and inclined towards one side of the box body (2).

8. The corn husker according to claim 7, characterized in that the husking device (3) further comprises a fan cover (35), the fan cover (35) is positioned on the side of the higher side of the leaf outlet bottom cover (34), the fan cover (35) is connected with the transmission mechanism (4), and the fan cover (35) is opposite to the inclined surface of the leaf outlet bottom cover (34).