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CN210183553U - Assembly tool of earphone loudspeaker and face lid - Google Patents

Assembly tool of earphone loudspeaker and face lid Download PDF

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Publication number
CN210183553U
CN210183553U CN201921677016.0U CN201921677016U CN210183553U CN 210183553 U CN210183553 U CN 210183553U CN 201921677016 U CN201921677016 U CN 201921677016U CN 210183553 U CN210183553 U CN 210183553U
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CN
China
Prior art keywords
earphone
jig
support
face cover
accommodating cavity
Prior art date
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Expired - Fee Related
Application number
CN201921677016.0U
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Chinese (zh)
Inventor
Xiangrong Lu
卢相荣
Chuan Xin
辛川
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Chongqing Xialang Technology Co Ltd
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Chongqing Xialang Technology Co Ltd
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Priority to CN201921677016.0U priority Critical patent/CN210183553U/en
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Publication of CN210183553U publication Critical patent/CN210183553U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an assembly jig for an earphone loudspeaker and a face cover, which comprises a support jig for bearing an earphone support of the earphone loudspeaker and a face cover jig capable of being covered on the support jig, wherein the face cover jig is provided with a face cover accommodating cavity for horizontally bearing an earphone face cover, the shape of the inner cavity of the face cover accommodating cavity is consistent with the appearance of the earphone face cover, and when the earphone face cover is horizontally placed into the face cover accommodating cavity, the earphone face cover is flush with the top of the face cover accommodating cavity; the front surface of the support jig is provided with a support convex ring, and the middle part of the support convex ring is provided with a support accommodating cavity for placing the bottom of an iron basin of the earphone support; the outer diameter of the supporting convex ring is smaller than the diameter of the earphone support, and the height of the supporting convex ring is matched with the depth of the earphone face cover, so that the earphone support placed on the supporting convex ring is assembled in place when the supporting convex ring completely penetrates into the earphone face cover. The utility model has the advantages of structural design is ingenious, operation convenient to use, makes earphone loudspeaker and earphone face lid install fast and targets in place, is favorable to improving assembly efficiency.

Description

Assembly tool of earphone loudspeaker and face lid
Technical Field
The utility model relates to an earphone loudspeaker assembly technical field, very much relate to an earphone loudspeaker and assembly tool of face lid.
Background
The earphone can be used for listening to music independently without influencing other people, so that the earphone is popular with people; the earphone mainly comprises a sound film, a voice coil and an earphone support, wherein the earphone support comprises an integral disc-shaped iron basin, a magnet is arranged in a concave part of the iron basin, and a circuit board is arranged on the back of the concave part; during assembly, as shown in fig. 1, the voice diaphragm 2 and the voice coil 1 are coaxially and correspondingly bonded to obtain a voice diaphragm assembly of the voice coil, and meanwhile, a lead of the voice coil 1 is led to a copper ring 21 along a diaphragm 22 of the voice diaphragm 2 to be bonded and led out; then buckling the side of the voice coil 1 of the voice coil-voice diaphragm assembly towards the side of the magnet on the earphone bracket, and bonding the copper ring 21 of the voice diaphragm on the voice coil-voice diaphragm assembly on the iron basin of the earphone bracket; as shown in fig. 1, the lead of the voice coil is led out from the notch of the iron basin and is welded on the circuit board of the earphone bracket, so that the initial assembly of the earphone speaker can be completed.
After the earphone speaker is assembled, the earphone speaker is required to be installed in the earphone face cover, and because the earphone wire is required to be connected with a circuit board on the earphone support in a welding mode, the position relation of the earphone speaker and the earphone face cover in the circumferential direction needs to be determined, and the requirement can be met by assembling through an assembling jig generally. However, because the assembled earphone speaker needs to be plugged into the earphone face cover, how to design a set of assembly jig which is convenient for plugging the earphone speaker into the earphone face cover becomes the problem to be solved urgently.
Disclosure of Invention
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: how to provide a structural design ingenious, operation convenient to use makes earphone loudspeaker and earphone face lid install fast and targets in place, is favorable to improving assembly efficiency's earphone loudspeaker and the assembly tool of face lid.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the assembly jig for the earphone loudspeaker and the face cover is characterized by comprising a support jig for supporting an earphone support of the earphone loudspeaker and a face cover jig capable of being covered on the support jig, wherein the face cover jig is provided with a face cover accommodating cavity for horizontally supporting the earphone face cover, and the shape of an inner cavity of the face cover accommodating cavity is consistent with the appearance of the earphone face cover, so that when the earphone face cover is horizontally placed into the face cover accommodating cavity, the earphone face cover is flush with the top of the face cover accommodating cavity; the front surface of the support jig is provided with a support convex ring, and the middle part of the support convex ring is provided with a support accommodating cavity for placing the bottom of an iron basin of the earphone support; the outer diameter of the supporting convex ring is smaller than the diameter of the earphone support, and the height of the supporting convex ring is matched with the depth of the earphone face cover, so that the earphone support placed on the supporting convex ring is assembled in place when the supporting convex ring completely penetrates into the earphone face cover.
Adopt above-mentioned structure, place the earphone support of the earphone loudspeaker who assembles at support holding intracavity, pack into the face lid with earphone face lid and hold the chamber, then cover the support tool and face lid tool each other and close, make the front of face lid tool laminate mutually with the front of support tool, like this, the support bulge loop on the support tool just can deepen the earphone face completely and cover in, will place the earphone loudspeaker assembly on supporting the bulge loop and target in place. The operation is convenient and fast, and the assembly efficiency is improved.
Furthermore, the outer side of the supporting convex ring is provided with two circular arc-shaped glue coating holes arranged along the circumferential direction, and the glue coating holes correspond to the edge of the earphone support.
During assembly, the support jig is covered and the surface cover jig is covered, and then the surface cover jig is glued between the earphone surface cover and the earphone through the gluing hole.
Furthermore, the upper side edge of the face cover accommodating cavity shrinks inwards, so that the earphone face cover can be tightly clamped in, and the bottom of the earphone face cover is provided with an ejection hole which is arranged in a penetrating manner.
Because the earphone face lid holds the chamber and can closely block into the face lid and hold the chamber, that is to say the two belongs to interference fit for when face lid tool moves on the assembly line, earphone face lid also is difficult for droing, thereby the face of being convenient for is covered tool upset lid and is closed on support tool. And when unloading, the earphone face cover can be ejected out from the ejection hole.
Furthermore, the edge of the face cover accommodating cavity is provided with a plurality of vent holes, and the vent holes are communicated with the side wall of the face cover accommodating cavity.
Therefore, when the earphone face cover is squeezed into the face cover accommodating cavity, air in a closed space formed between the earphone face cover and the arc of the side wall of the face cover accommodating cavity is conveniently discharged, the earphone face cover is conveniently pressed in place, and the assembling quality of the earphone support and the earphone face cover is ensured.
Furthermore, the bottom of the support accommodating cavity is provided with a limiting hole which is arranged in a penetrating way; one side of the bracket jig is also provided with an outward V-shaped relief opening, and the relief opening is arranged in a penetrating manner along the thickness direction of the bracket jig and is communicated with the bracket accommodating cavity and the limiting hole; the shape of the limiting hole is consistent with that of the circuit board of the earphone bracket, so that when the circuit board of the earphone bracket is embedded into the limiting hole, the wiring end of the circuit board faces the opening side of the position giving opening; the depth of the holding cavity of the support is matched with the depth of the iron basin of the earphone support, so that when the iron basin of the earphone support is completely put in, the circuit board of the earphone support can be embedded into the limiting hole.
Furthermore, the supporting convex ring is also provided with a positioning column matched with the round hole at the edge of the earphone bracket.
Although the circuit board of the earphone bracket can be circumferentially positioned by utilizing the limiting hole, in actual production, the appearance deviation of the circuit board is large, so that the circuit board can rock in the limiting hole to influence assembly and welding. By adopting the structure, the earphone bracket can be more accurately positioned through the matching of the positioning column and the round hole at the edge of the earphone bracket, the circuit board is prevented from shaking in the limiting hole, and the assembly quality is favorably ensured.
Furthermore, still have on the support tool along the support holds the circumference equipartition setting of chamber location magnet, location magnet is located earphone support's iron basin coverage.
Furthermore, the back of the support jig is also provided with two lead clamping devices which are used for fixing and clamping the lead and are arranged corresponding to the support accommodating cavity, and the two lead clamping devices are positioned on one side of the support accommodating cavity away from the position-giving opening and are respectively positioned on two sides of the support accommodating cavity.
Furthermore, lead wire joint connector includes that two are outstanding to be set up the string post at the support tool back to and articulate two hang the joint extension spring on the post, make the lead wire of earphone voice coil loudspeaker voice coil can the joint be in between two adjacent coil spring wires of joint extension spring.
Furthermore, two still have the top braced block that the salient set up between the hanging post, the top braced block is located the bottom of joint extension spring makes the middle part kickup of joint extension spring is the arch.
To sum up, the utility model has the advantages of structural design is ingenious, and operation convenient to use makes earphone loudspeaker and earphone face lid install fast and targets in place, is favorable to improving assembly efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a sound membrane of an earphone.
Fig. 2 is a schematic structural diagram of a conventional earphone holder.
Fig. 3 is a schematic structural diagram of a voice coil jig (indicated at 304 in the figure as the lead holder mounting position).
Fig. 4 is a schematic structural view of the lead holder of fig. 3.
Fig. 5 is a schematic back structure diagram of the voice coil fixture.
Fig. 6 is a schematic structural view of the sound film fixture.
Fig. 7 is a schematic back structure view of the sound film fixture.
Fig. 8 is a schematic structural view of the sound film ejecting jig.
Fig. 9 is a schematic structural view of a bracket fixture.
Fig. 10 is an enlarged schematic view of the circle in fig. 9.
Fig. 11 is a schematic back structure view of the rack fixture.
Fig. 12 is an enlarged schematic view of the circle in fig. 11.
Fig. 13 is a schematic structural view of a wiring guide jig.
Fig. 14 is a schematic structural view of the surface cover jig.
Fig. 15 is a schematic structural view of the discharging jig.
Detailed Description
The present invention will be described in further detail with reference to examples.
In the specific implementation: as shown in fig. 3 to 15, an earphone and speaker combination assembly fixture includes a voice coil fixture 3, a voice diaphragm fixture 4 and a support fixture 5, wherein the voice coil fixture 3 is provided with a voice coil bearing part for horizontally bearing an earphone voice coil 1; the voice film jig 4 is provided with a voice film bearing part for horizontally bearing the earphone voice film 2, and the voice film jig 4 can be covered on the voice coil jig 3, so that the earphone voice film 2 borne on the voice film jig 4 is coaxially attached to the earphone voice coil 1 borne on the voice coil jig 3; the support jig 5 is provided with a support bearing part for horizontally bearing the earphone support, and the support jig 5 can cover the sound film jig 4, so that the copper ring 21 of the earphone sound film 2 on the sound film jig 4 is attached to the iron basin of the earphone support on the support jig 5 in the same axis.
During assembly, horizontally supporting the earphone voice coil 1 on the voice coil supporting part of the voice coil jig 3, and enabling the lead end of the earphone voice coil 1 to face upwards; horizontally supporting an earphone sound film 2 on a sound film supporting part of a sound film jig 4, gluing an annular position, corresponding to an earphone voice coil 1, on the earphone sound film 2, covering the sound film jig 4 and a voice coil jig 3 mutually to enable the earphone voice coil 1 to be adhered to glue on the earphone sound film 2, and taking down the voice coil jig 3 upwards after the glue is solidified to enable the earphone voice coil 1 to be separated from the voice coil jig 3; and then horizontally placing the earphone bracket on a bracket placing part of the bracket jig 5, gluing the annular position corresponding to the copper ring 21 of the earphone sound film 2 on the iron basin of the earphone bracket, covering the sound film jig 4 and the bracket jig 5 mutually to ensure that the copper ring 21 of the earphone sound film 2 is attached to the glue on the iron basin of the earphone bracket, and finishing the preliminary assembly of the loudspeaker after the glue is solidified.
By adopting the assembling method, the voice coil jig, the voice film jig and the support jig are matched with each other, so that stable and reliable matching relations are formed between the voice coil and the voice film and between the voice film and the support, the assembling difficulty and the technical requirements on operators are reduced, the consistency of the assembling quality is effectively ensured, and the assembling efficiency is improved.
In implementation, as shown in fig. 3 and 5, the voice coil bearing part is an annular convex edge 302 which is arranged on the front surface of the voice coil jig 3 and is used for sleeving the earphone voice coil, a C-shaped semi-annular vent 303 is arranged at the peripheral position of the annular convex edge 302, the inner diameter of the semi-annular vent 303 is matched with the outer diameter of the annular convex edge 302, and the outer diameter is larger than the outer diameter of the copper ring 21 of the earphone sound film 2; the voice coil jig 3 is further provided with a lead wire holder 304 which is arranged corresponding to the annular convex edge 302 and used for clamping a lead wire of the earphone voice coil, wherein the lead wire holder 304 is positioned outside the semi-annular ventilation opening 303, so that the lead wire of the earphone voice coil 1 sleeved on the annular convex edge 302 can radially cross the semi-annular ventilation opening 303 and is clamped on the lead wire holder 304. During assembly, after the earphone voice coil 1 is horizontally placed on the voice coil bearing part of the voice coil jig 3, the lead of the earphone voice coil 1 is pulled out along the radial direction and clamped on the lead clamp 304 for positioning, the voice diaphragm jig 4 and the voice coil jig 3 are mutually covered and combined to enable the back of the voice coil jig 3 to face upwards, glue is applied to the joint of the lead of the earphone voice coil 1 and the copper ring 21 through the semi-annular ventilation opening 303, and white oil is coated on the lead and the diaphragm 22 along the lead.
The semi-annular ventilation opening is arranged, so that air circulation in the sound film jig and the voice coil jig can be promoted, the drying speed of glue is accelerated, and the assembly efficiency is improved. In addition, the outer diameter of the semi-annular ventilation opening is larger than that of the copper ring, and the semi-annular ventilation opening is C-shaped, so that the semi-annular ventilation opening has a larger operation space, glue is conveniently applied between the lead and the copper ring, and white oil is conveniently applied between the lead and the diaphragm. Through setting up the great semicircular vent in space, even if be convenient for beat the operation of gluing and coating white oil, can reduce the whole weight of voice coil loudspeaker voice coil tool again, realize the lightweight.
In specific implementation, the annular convex edge 302 of the voice coil fixture 3 has an inner vent 305 coaxially disposed therein, and the joint between the annular convex edge 302 and the voice coil fixture 3 further has a strip-shaped vent 306 circumferentially disposed therein. Therefore, air in the inner area of the earphone voice coil can be communicated with the outside through the inner vent, and glue on the inner side of the earphone voice coil is convenient to dry quickly. In addition, the strip-shaped ventilation openings are formed in the connecting positions of the annular convex edges and the voice coil jig, so that air circulation of the outer area of the voice coil of the earphone can be further improved.
As shown in fig. 5, the back surface of the voice coil fixture 3 has a protrusion portion formed by protruding and arranged along the edge, and the height of the protrusion portion is greater than that of the earphone voice coil 1. Because the jut height is greater than the height of earphone voice coil for the voice coil tool is when stacking, and the middle part region of jut forms the space that can hold the earphone voice coil.
As shown in fig. 4, an installation groove is formed outside the semi-annular ventilation opening 303, the lead wire holder 304 includes a fixed shaft installed in the installation groove in a transverse direction and two rubber rings sleeved on the fixed shaft, and the two rubber rings are tightly attached to each other so that the lead wire of the earphone voice coil 1 can be clamped in.
Because the rubber ring has elasticity, the lead of the voice coil of the earphone can be conveniently clamped into the gap between the two rubber rings. Because the clamping force acting on the lead is the elasticity between the two rubber rings, and the rubber rings do not bear external pressure, the clamping force is very small, the lead is conveniently pulled out easily after the assembly is finished, and the damage caused by pulling the lead is avoided.
During implementation, as shown in fig. 6 and 7, the sound film holding part is a circular clamping groove 402 provided on the front surface of the sound film jig 4 and used for placing the sound film of the earphone, the inner diameter of the circular clamping groove 402 is matched with the diameter of the copper ring 21 of the sound film of the earphone, the shape of the inner cavity of the circular clamping groove 402 is matched with the shape of the sound film of the earphone, and the height of the edge of the circular clamping groove 402 is matched with the thickness of the copper ring 21, so that the sound film of the earphone can be fixedly clamped into the circular clamping groove 402. During assembly, the earphone sound film 2 is fixedly clamped into the circular clamping groove 402 of the sound film jig 4, and then the sound film jig 4 is covered on the horizontally placed voice coil jig 3 in a turnover manner; before glue is applied to the joint of the lead and the copper ring 21, the covered voice film jig 4 and the voice coil jig 3 are integrally turned over, so that the back of the voice coil jig 3 faces upwards.
Because the internal diameter of circular draw-in groove and the external diameter phase-match of copper ring for behind the circular draw-in groove of earphone sound membrane card income, can circumference evenly atress ground fixed joint in the circular draw-in groove, thereby can avoid dropping at sound membrane tool upset in-process, make things convenient for the lid of sound membrane tool and voice coil tool to close the operation, reduce the degree of difficulty of operation, improve the quality of assembly. And the height of the edge of circular draw-in groove matches with the thickness phase-match of copper ring for behind the sound membrane tool is gone into to earphone sound membrane card, can flush with the surface of sound membrane tool, be convenient for earphone voice coil loudspeaker voice coil and earphone sound membrane contact each other.
In implementation, as shown in fig. 9, the support receiving portion is a support receiving cavity 502 disposed on the front surface of the support fixture 5 and used for receiving the bottom of the iron basin of the earphone support. During assembly, after the voice coil jig 3 and the sound film jig 4 are separated, the earphone support is placed into the support accommodating cavity 502, the annular position corresponding to the copper ring 21 of the sound film 2 of the earphone is glued on the iron basin of the earphone support, and then the sound film jig 4 is covered on the support jig 5.
Because the copper ring joint of earphone sound membrane is in circular draw-in groove, the top of earphone sound membrane can not be caused to the upset sound membrane tool, and the earphone voice coil loudspeaker voice coil passes through the glue bonding with the earphone sound membrane, consequently directly closes the sound membrane tool lid on the support tool, can avoid the earphone support to cover and close the in-process aversion.
In implementation, as shown in fig. 9 and 11, the bottom of the support accommodating cavity 502 has a through-disposed limiting hole 503, one side of the support fixture 5 further has an outward-disposed relief opening 504 in a V-shape, and the relief opening 504 is through-disposed along the thickness direction of the support fixture 5 and is communicated with the support accommodating cavity 502 and the limiting hole 503; the shape of the limiting hole 503 is consistent with that of the circuit board of the earphone holder, so that when the circuit board of the earphone holder is embedded into the limiting hole, the wiring end of the circuit board faces the opening side of the position-giving opening 504; the depth of the support accommodating cavity 502 is matched with the depth of an iron basin of the earphone support, so that when the iron basin of the earphone support is completely put in, a circuit board of the earphone support can be embedded into the limiting hole 503. During assembly, cover sound membrane tool 4 and support tool 5 back, whole upset makes the back of support tool 5 is up, with the lead wire of earphone voice coil loudspeaker voice coil from support tool 5 the mouth of stepping down be connected to the wiring end of circuit board to accomplish the welding of lead wire.
Adopt above-mentioned structure, set up on the support tool and let the position mouth, when making support and sound membrane voice coil loudspeaker voice coil subassembly assemble, can be directly on the circuit board at the earphone support back with the lead wire of voice coil loudspeaker voice coil, be in the lid with sound membrane tool and support tool and close the positioned state under, accomplish the welding of lead wire and circuit board, compare with prior art, need not to wait that glue between copper ring and the iron basin is dry, dismantle earphone support and sound membrane voice coil loudspeaker voice coil subassembly from the tool and then carry out the welding of secondary clamping, the process of secondary clamping has been reduced, just can accomplish the welding of lead wire at the dry in-process of glue, the process of both simplifying, and the production cost is reduced, the efficiency of the assembly that can improve greatly again.
Still have on the support tool 5 along the support holds the positioning magnet that the circumference equipartition of chamber 502 set up, positioning magnet is located earphone support's iron basin coverage.
Because the iron basin of earphone support is the ferromagnetic material preparation, the equipartition sets up location magnet in iron basin coverage, can utilize the magnetic force of magnet to make earphone support place more steadily and hold the intracavity at the support, improves the stability of location, guarantees assembly quality.
In implementation, as shown in fig. 11 and 12, the back surface of the bracket fixture 5 further has two lead wire clamping devices 505, which are arranged corresponding to each of the bracket accommodating cavities 502 and used for fixedly clamping the lead wires, and the two lead wire clamping devices 505 are located on one side of the bracket accommodating cavity 502 departing from the let position opening and are located on two sides of the bracket accommodating cavity 502 respectively. During assembly, before welding the leads, the two leads of the voice coil of the earphone are respectively clamped to the two lead clamping devices 505, so that the two leads penetrate through the wiring end of the circuit board, then welding is carried out, and after welding, redundant leads are cut off.
Like this, hold the lead wire joint ware on chamber both sides at the support through setting up and fix the lead wire, lead wire process terminal department simultaneously for the workman can directly weld convenient and fast to the wiring end. And because earphone support, earphone voice coil loudspeaker voice coil and voice diaphragm subassembly at this moment are pressed from both sides by voice diaphragm tool and support tool in the middle of for the position relation between earphone support, earphone voice coil loudspeaker voice coil and the voice diaphragm subassembly is reliable and stable, can avoid the lead wire at the in-process of joint to the lead wire joint ware of joint, stimulates the earphone voice coil loudspeaker voice coil, causes the mounted position to remove, thereby effectively guarantees the quality of assembly.
The lead wire clamping device 505 comprises two hanging columns 551 which are arranged on the back of the bracket jig 5 in a protruding mode, and clamping tension springs (not shown in the figure) hung on the two hanging columns; and the lead wire of the voice coil of the earphone is clamped between two adjacent coil spring wires of the clamping tension spring.
Because the clamping tension spring is provided with the tightly attached multi-coil spring wires, any two adjacent spring wires can be used for clamping the lead wire, and during operation, the lead wire only needs to be pulled to the clamping tension spring by a worker and pressed in, special alignment is not needed, the operation difficulty is reduced, and the assembly efficiency is improved.
Two still have the top brace piece 552 of outstanding setting between the string post 551, top brace piece 552 is located the bottom of joint extension spring makes the middle part kickup of joint extension spring is the arch.
Like this, upwards push up into the arch through the middle part of top braced block with the joint extension spring for form small gap between the adjacent two rings of spring wires in joint extension spring top, it is lighter to go into the lead wire card, avoids joint in-process lead wire to be broken or the card is disconnected, operates more swiftly.
In implementation, as shown in fig. 6 and 7, the sound diaphragm fixture 4 further has discharge holes 403 uniformly distributed along the circumferential direction of the circular clamping groove 402, and the discharge holes 403 penetrate through the edge of the circular clamping groove 402 and intersect with the circular clamping groove 402; as shown in fig. 8, the sound film ejection device further includes a sound film ejection jig 6, and the sound film ejection jig 6 is provided with an ejection column corresponding to the discharge hole 403; during assembly, the discharge holes on the back of the sound film jig 4 are sleeved on the top columns of the sound film ejection jig 6 in a one-to-one correspondence mode, and the sound film jig 4 is pressed downwards to enable the sound films of the earphones to be ejected out of the circular clamping grooves.
When unloading, aim at the fore-set on the ejecting tool of sound membrane with the discharge opening on the sound membrane tool, push down the sound membrane tool, because circular draw-in groove and discharge opening run through mutually for the fore-set passes ejecting card copper ring on circular draw-in groove edge behind the discharge opening, thereby accomplishes unloading of earphone sound membrane, because copper ring mainly used supports the diaphragm, intensity is higher relatively, and the ejecting copper ring of fore-set can avoid damaging the earphone sound membrane, guarantees assembly quality.
As shown in fig. 6, the intersection of the circular clamping groove 402 and the discharge hole 403 has a weakening groove 404 formed by expanding outward in the circumferential direction of the circular clamping groove 402, and the plurality of weakening grooves 404 divide the edge of the circular clamping groove 402 into a plurality of sections.
Therefore, the clamping length between the circular clamping groove and the copper ring of the earphone sound film is shortened through the weakening groove, so that the clamping force acting on the copper ring can be reduced, the earphone sound film is easier to eject, the earphone sound film is further prevented from being damaged in the ejecting process, and the assembling quality is ensured.
The width of the intersection of the circular clamping groove 402 and the discharge hole 403 is matched with the width of the copper ring 21. Like this for after the ejection of compact hole is passed to the fore-set, can not push up on the diaphragm, thereby avoid the damage of diaphragm, thereby guarantee the quality of assembly.
In implementation, as shown in fig. 13, the voice film sound-absorbing device further includes a wiring guide jig 7, where the wiring guide jig 7 includes a guide bottom plate 71 and a guide support plate 72, one side of the guide bottom plate 71 has an installation seat protruding upwards, and the height of the installation seat is greater than that of the voice film jig; the guide support plate 72 is horizontally installed on the installation seat, a guide pressing plate 73 extends outwards from one side of the guide support plate 72 facing the direction of the middle of the guide bottom plate 71, the front end of the guide pressing plate 73 is a line pressing portion 74 with the width smaller than the minimum width of a stepping opening on the support jig, the distance from the line pressing portion 74 to the guide bottom plate 71 is matched with the distance from an earphone support on the support jig to the outer side of the sound film jig, and when the sound film jig is placed on the guide bottom plate 71, the line pressing portion of the guide pressing plate can extend into the stepping opening of the support jig and abut against the outer side of the earphone support. During assembly, before welding the lead, the covered bracket jig 5 and the voice film jig 4 are placed on the guide bottom plate 71, the abdicating opening of the bracket jig 5 is aligned with the guide pressing plate 73 on the guide support plate 72 and slides in towards the direction of the guide pressing plate 73, and the lead is abutted to the outer side of the earphone bracket by the pressing part 74 on the guide pressing plate 73.
Like this, press the lead wire pressure of earphone voice coil loudspeaker voice coil in earphone bracket's outside through line ball portion, also make the lead wire along earphone bracket's profile wiring promptly, avoid the lead wire to erect in earphone bracket's the outside straight, reduce the stress that acts on the lead wire after the assembly, reduce the lead wire and break the risk, guarantee the quality of assembly. And the subsequent coating of the fixing glue is convenient.
Guide bottom plate 71 is located mount pad length direction's both sides have the guide block of outstanding formation, two the distance of guide block and the length phase-match of sound membrane tool, and deviate from the one end of mount pad outwards expands the spigot surface that forms the loudspeaker shape.
Like this, can aim at the position mouth of letting on guide clamp plate and the support tool more fast through the spigot surface of guide block and tubaeform, improve work efficiency.
The front end of the wire pressing part 74 is arc-shaped, and the diameter of the wire pressing part is consistent with the outer diameter of the earphone bracket.
Therefore, when the wire pressing part is pressed against the outer side of the earphone bracket, the arc shape of the front end is better matched with the outer side of the earphone bracket, and therefore the lead wire can be ensured to be arranged along the outline of the earphone bracket.
The thickness of the wire pressing part 74 is matched with the height of an iron basin of the earphone bracket.
Therefore, the line pressing part is not higher than the circuit board of the earphone bracket during line pressing, and the welding operation is convenient.
The guide pressing plate 73 is integrally triangular and is matched with the abdicating opening of the bracket jig in shape.
The guide base plate 71 and the guide support plate 72 are both made of aluminum alloy, at least two first attracting magnets are arranged on the mounting seat, second attracting magnets which correspond to the first attracting magnets are arranged on the guide support plate 72, and the guide support plate 72 is detachably attracted on the mounting seat of the guide base plate 71.
Therefore, different guide support plates can be replaced for earphone supports with different external dimensions.
In implementation, as shown in fig. 14, the earphone face cover fixture further comprises a face cover fixture 8 capable of being covered on the support fixture 5, wherein a face cover accommodating cavity 801 for horizontally accommodating an earphone face cover is arranged on the face cover fixture 8, and the shape of an inner cavity of the face cover accommodating cavity 801 is consistent with the appearance of the earphone face cover, so that when the earphone face cover is horizontally placed in the face cover accommodating cavity 801, the earphone face cover is flush with the top of the face cover accommodating cavity; the front surface of the support jig 5 is provided with a supporting convex ring 506, and the outer diameter of the supporting convex ring 506 is smaller than the diameter of the earphone support; the support accommodating cavity 502 is located in the support convex ring 506, so that the earphone support can be installed in place when the support jig 5 is covered on the surface cover jig 8. During assembly, the sound film jig is firstly dismounted, and then the support jig is covered on the surface cover jig.
By adopting the structure, the earphone bracket is lifted upwards through the supporting convex ring, so that when the face cover jig is buckled with the support jig, the support jig can send the earphone bracket into the face cover jig.
The outer side of the supporting convex ring 506 is provided with two circular arc-shaped gluing holes arranged along the circumferential direction, and the gluing holes correspond to the edge of the earphone bracket. During assembly, the support jig is covered and the surface cover jig is covered, and then the surface cover jig is glued between the earphone surface cover and the earphone through the gluing hole.
The supporting convex ring 506 is also provided with a positioning column 507 matched with the round hole at the edge of the earphone bracket. Therefore, the earphone support can be more accurately positioned through the matching of the positioning column and the round hole at the edge of the earphone support.
The bottom of the face cover accommodating cavity 801 is provided with an ejection hole 802 which is arranged in a penetrating way, and the edge of the upper side is inwards shrunk, so that the earphone face cover can be tightly clamped.
A plurality of vent holes 803 are arranged at the edge of the face cover accommodating cavity 801, and the vent holes 803 are communicated with the side wall of the face cover accommodating cavity 801.
Therefore, when the earphone face cover is squeezed into the face cover accommodating cavity, air in a closed space formed between the earphone face cover and the arc of the side wall of the face cover accommodating cavity is conveniently discharged, the earphone face cover is conveniently pressed in place, and the assembling quality of the earphone support and the earphone face cover is ensured.
In implementation, as shown in fig. 15, the automatic material discharging device further comprises a material discharging jig 9, wherein the material discharging jig 9 comprises a material discharging bottom plate 91 and a material discharging support plate 92, one side of the material discharging bottom plate 91 is provided with an installation platform which protrudes upwards, and the height of the installation platform is greater than that of the surface cover jig; the utility model discloses a support tool, including the support tool, the mount table, unloading extension board 92 horizontal installation on the mount table, unloading extension board 92 orientation one side of unloading bottom plate 91 middle part direction outwards extends and is formed with unloading clamp plate 93, the width of unloading clamp plate 93 is less than the minimum width of the mouth of stepping down on the support tool, the clamp plate 93 of unloading arrives the distance of unloading bottom plate 91 is greater than earphone support and goes up to the height at support tool and sound membrane tool, makes the clamp plate 93 of unloading can extend the top of the earphone support on the support tool.
Like this, when unloading, place the support tool 5 that the lid closed and face lid tool on bottom plate 91 of unloading, make support tool 5 step down the mouth and aim at the clamp plate 93 of unloading on the extension board of unloading, slide to the below of clamp plate 93 of unloading, handheld support tool 5 is towards the clamp plate 93 direction upset of unloading, takes off the support tool, just can accomplish the unloading of earphone support, and convenient operation is swift, is favorable to improving production efficiency. And because the clamp plate of unloading is used in the circuit board at the support back, the position that intensity is higher relatively on the earphone loudspeaker, so unload and can effectively avoid the damage to earphone loudspeaker to guarantee assembly quality.
During implementation, the bottom plate 91 of unloading is located mount pad length direction's both sides have the guide block of outstanding formation, two the distance of guide block and the length phase-match of face lid tool, and deviate from the outside expansion of one end of mount table forms the spigot surface of loudspeaker shape.
Like this, can aim at the pressure plate of unloading and the position mouth of letting on the support tool more fast through guide block and tubaeform spigot surface, improve work efficiency.
In practice, the discharging support plate 92 is detachably mounted on the mounting platform of the discharging bottom plate 91 through bolts.
In specific implementation, two ends of the voice coil jig 3 and the two ends of the support jig 5 are respectively provided with a first positioning boss A and a second positioning boss B which are different in shape; a first positioning groove C and a second positioning groove D which are respectively and correspondingly arranged with the first positioning boss A and the second positioning boss B are arranged at two ends of the sound film jig 4 and the face cover jig 8, so that when the voice coil jig 3 and the sound film jig 4 are mutually covered, the first positioning boss A and the second positioning boss B of the voice coil jig 3 are respectively inserted into the first positioning groove C and the second positioning groove D of the sound film jig 4 in a matching manner; when the sound film jig 4 and the support jig 5 are mutually covered, the first positioning boss A and the second positioning boss B of the support jig 5 are respectively inserted into the first positioning groove C and the second positioning groove D of the sound film jig 4 in a matching manner; when the support jig 5 and the surface cover jig 8 are mutually covered, the first positioning boss A and the second positioning boss B of the support jig 5 are respectively inserted into the first positioning groove C and the second positioning groove D of the surface cover jig 8 in a matching manner.
Because first location boss A and second location boss B's shape is different, first location boss A and second location boss B insert first constant head tank C and second constant head tank D in matching respectively moreover to can guarantee that voice coil loudspeaker voice coil tool and audio film tool can only cover according to the positional relationship that corresponds and close, thereby can avoid the assembly mistake, guarantee the quality of assembly.
Voice coil loudspeaker voice coil tool 3, sound membrane tool 4, support tool 5 and face lid tool 8 all adopt the aluminum alloy to make, and its edge all is provided with the magnet that the quantity is the same, the magnet magnetic pole direction on voice coil loudspeaker voice coil tool 3 and the support tool 5 is the same, the magnet magnetic pole direction on sound membrane tool 4 and the face lid tool 8 is the same, just the magnet magnetic pole direction on voice coil loudspeaker voice coil tool 3 and the support tool 5 with the magnet magnetic pole direction on sound membrane tool 4 and the face lid tool 8 is opposite, makes voice coil loudspeaker voice coil tool 3 and sound membrane tool 4 cover each other and close, sound membrane tool 4 with support tool 5 covers each other and close and when support tool 5 covers each other with the face lid tool 8, can avoid getting into next assembly station in-process dislocation each other and influence the assembly quality through the mutual actuation of magnet, guarantees the stability of assembly quality.
When the voice coil jig 3 and the support jig 5 are specifically implemented, the bottom of the voice coil jig 3 and the bottom of the support jig 5 are provided with a first positioning groove C and a second positioning groove D which are respectively and correspondingly arranged with the first positioning boss A and the second positioning boss B, so that when the voice coil jig 3 or the support jig is stacked, the first positioning boss A and the second positioning boss B of the voice coil jig or the support jig below are respectively inserted into the first positioning groove C and the second positioning groove D of the voice coil jig or the support jig above in a matching manner.
Because first location boss A and second location boss B's shape is different, first location boss A and second location boss B insert first constant head tank C and second constant head tank D in matching respectively moreover for the direction of putting things in good order of voice coil loudspeaker voice coil tool keeps unanimous, takes fast when being convenient for assemble, improves the efficiency of assembly.
And the bottoms of the first positioning groove C and the second positioning groove D are provided with exhaust holes which are communicated with each other. Like this, when first constant head tank C and second constant head tank D were inserted respectively to first constant head tank A and second location boss B in corresponding, the air in first constant head tank C and the second constant head tank D can be smoothly followed the exhaust hole and discharged, makes things convenient for first location boss A and second location boss B to smoothly insert more.
In this embodiment, the voice coil jig 3, the voice diaphragm jig 4, the support jig 5, and the face cover jig 8 are all in a strip shape.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The assembly jig for the earphone loudspeaker and the face cover is characterized by comprising a support jig (5) for bearing an earphone support of the earphone loudspeaker and a face cover jig (8) capable of being covered on the support jig (5), wherein a face cover accommodating cavity (801) for horizontally bearing the earphone face cover is formed in the face cover jig (8), the shape of an inner cavity of the face cover accommodating cavity (801) is consistent with the appearance of the earphone face cover, and when the earphone face cover is horizontally placed into the face cover accommodating cavity (801), the earphone face cover is flush with the top of the face cover accommodating cavity; the front surface of the support jig (5) is provided with a support convex ring (506), and the middle part of the support convex ring (506) is provided with a support accommodating cavity (502) for placing the bottom of an iron basin of the earphone support; the outer diameter of the supporting convex ring (506) is smaller than the diameter of the earphone support, and the height of the supporting convex ring is matched with the depth of the earphone face cover, so that the earphone support placed on the supporting convex ring (506) is assembled in place when the supporting convex ring (506) completely penetrates into the earphone face cover.
2. The jig for assembling an earphone speaker and a face cover as claimed in claim 1, wherein the outer side of the supporting convex ring (506) has two circular arc-shaped glue applying holes arranged along the circumferential direction, and the glue applying holes correspond to the edge of the earphone holder.
3. The jig for assembling an earphone speaker and a face cover as claimed in claim 1, wherein the upper side edge of the face cover accommodating cavity (801) is inwardly contracted to enable the earphone face cover to be tightly snapped in, and the bottom of the face cover accommodating cavity is provided with an ejection hole (802) arranged through.
4. The jig for assembling an earphone speaker and a face cover as claimed in any one of claims 1 to 3, wherein a plurality of vent holes (803) are disposed at the edge of the face cover accommodating cavity (801), and the vent holes (803) communicate with the side wall of the face cover accommodating cavity (801).
5. The jig for assembling a speaker and a cover of an earphone according to claim 1, wherein the bottom of the housing cavity (502) has a through hole (503); one side of the support jig (5) is also provided with a position-giving opening (504) which is arranged outwards in a V shape integrally, and the position-giving opening (504) penetrates through the support jig (5) along the thickness direction and is communicated with the support accommodating cavity (502) and the limiting hole (503); the shape of the limiting hole (503) is consistent with that of the circuit board of the earphone holder, so that when the circuit board of the earphone holder is embedded into the limiting hole, the wiring end of the circuit board faces the opening side of the position giving opening (504); the depth of the support accommodating cavity (502) is matched with the depth of an iron basin of the earphone support, so that when the iron basin of the earphone support is completely placed in, a circuit board of the earphone support can be embedded into the limiting hole (503).
6. The jig for assembling earphone speaker and cover according to claim 5, wherein the supporting convex ring (506) further has a positioning post (507) matching with the circular hole on the edge of the earphone holder.
7. The jig for assembling the speaker and the face cover of the earphone according to claim 5, wherein the holder jig (5) further comprises positioning magnets uniformly distributed along the circumference of the holder accommodating cavity (502), and the positioning magnets are located within the range covered by the iron basin of the earphone holder.
8. The assembly jig for the earphone speaker and the face cover according to claim 5, wherein the back surface of the holder jig (5) further has two lead wire clamping devices (505) corresponding to each holder accommodating cavity (502) and used for fixedly clamping and connecting a lead wire, and the two lead wire clamping devices (505) are located on one side of the holder accommodating cavity (502) away from the let position opening and located on two sides of the holder accommodating cavity (502), respectively.
9. The assembly jig for the earphone speaker and the face cover as claimed in claim 8, wherein the lead wire clamp connector (505) comprises two hanging posts (551) protruding from the back of the bracket jig (5), and a clamping tension spring hung on the two hanging posts, so that the lead wire of the earphone voice coil can be clamped between two adjacent coil springs of the clamping tension spring.
10. The jig for assembling the speaker and the face cover of the earphone as claimed in claim 9, wherein a protruding supporting block (552) is further disposed between the two hanging posts (551), and the supporting block (552) is located at the bottom of the clamping tension spring, so that the middle of the clamping tension spring is bent upward to form an arch shape.
CN201921677016.0U 2019-10-09 2019-10-09 Assembly tool of earphone loudspeaker and face lid Expired - Fee Related CN210183553U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921677016.0U CN210183553U (en) 2019-10-09 2019-10-09 Assembly tool of earphone loudspeaker and face lid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921677016.0U CN210183553U (en) 2019-10-09 2019-10-09 Assembly tool of earphone loudspeaker and face lid

Publications (1)

Publication Number Publication Date
CN210183553U true CN210183553U (en) 2020-03-24

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Application Number Title Priority Date Filing Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112954541A (en) * 2021-04-14 2021-06-11 深圳市盛佳丽电子有限公司 Assembling device for loudspeaker face cover of earphone
CN113518285A (en) * 2021-09-14 2021-10-19 成都软耳声学技术有限公司 Customized earphone fixing frame, assembling equipment and assembling method
CN115022793A (en) * 2022-05-14 2022-09-06 江西融贤声学科技有限公司 Automatic horn process and manufacturing equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112954541A (en) * 2021-04-14 2021-06-11 深圳市盛佳丽电子有限公司 Assembling device for loudspeaker face cover of earphone
CN112954541B (en) * 2021-04-14 2023-09-22 深圳市盛佳丽电子有限公司 Assembling device for earphone speaker face cover
CN113518285A (en) * 2021-09-14 2021-10-19 成都软耳声学技术有限公司 Customized earphone fixing frame, assembling equipment and assembling method
CN115022793A (en) * 2022-05-14 2022-09-06 江西融贤声学科技有限公司 Automatic horn process and manufacturing equipment

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