CN210017920U - Mold cup combining silica gel sponge and vertical sponge - Google Patents
Mold cup combining silica gel sponge and vertical sponge Download PDFInfo
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- CN210017920U CN210017920U CN201821730033.1U CN201821730033U CN210017920U CN 210017920 U CN210017920 U CN 210017920U CN 201821730033 U CN201821730033 U CN 201821730033U CN 210017920 U CN210017920 U CN 210017920U
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Abstract
The utility model discloses a mould cup that silica gel is continuous and found continuous combination includes first cloth layer, first cotton layer, founds cotton layer, the continuous layer of second and second cloth layer in proper order, the material on first cotton layer is continuous or found continuously for silica gel, the material on the continuous layer of second is continuous for silica gel. The utility model discloses a mould cup that silica gel silk floss and found silk floss combine has adopted silica gel silk floss material at least in one side that the mould cup is close to the human body for the mould cup that makes is safe environmental protection healthy, feels good, the gas permeability is good, resistant washing, and the use travelling comfort is good, adopts and found silk floss to replace some silica gel silk floss, combines the characteristic of found silk floss and silica gel silk floss each other, makes the cost reduction under the prerequisite that does not influence product performance; and all the materials of each layer are fully laminated, so that the later retraction is less, the hand feeling is good, the performance is more stable, the appearance is not influenced after washing, and the service life is longer.
Description
Technical Field
The utility model relates to a clothing production technical field, concretely relates to mould cup that silica gel is continuous and found continuous combination.
Background
With the improvement of science and technology and the improvement of the living standard of people, the requirements of people on clothes are higher and higher. The clothes are used as daily necessities, and particularly emphasize the characteristics of functionality, comfort, safety, health, environmental protection and the like. As the lady underclothes, the bra has higher requirements on safety, comfort, health and environmental protection. The mold cup is one of the important parts for forming the bra, and directly determines the quality of the bra, so that the development of the safe, comfortable, healthy and environment-friendly bra mold cup becomes very important.
There are silica gel mold cup, found cotton mold cup or sponge mold cup in the existing market: the sponge mold cup has the defects of gram weight, poor ventilation and air permeability, yellowing of cotton core caused by long-time air oxidation, good hand feeling and stable washing water; the vertical cotton mold cup has the defects that firstly, the touch feeling is too hard, secondly, the mold cup is deformed due to fiber collapse after washing, and has the advantages that the vertical cotton is lighter, never turns yellow, and the air permeability is very good; although the advantages of the silica gel mold cup are significant, the mold cup is expensive to manufacture.
Disclosure of Invention
In view of this, in order to overcome the defect of prior art, the utility model aims at providing a mould cup that silica gel silk floss and found silk floss to combine, its gas permeability is good, feel good, resistant yellow stain, resistant washing, use travelling comfort good, with low costs.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a continuous and mould cup that founds continuous combination of silica gel, includes first bed of cloth, first cotton layer in proper order, founds cotton layer, the cotton layer of second and the second bed of cloth, the material on first cotton layer is continuous or found continuously for silica gel, the material on the cotton layer of second is continuous for silica gel. Firstly, the mold cup formed by combining the silica gel sponge and the vertical sponge adopts the silica gel sponge material at least on one side of the mold cup close to a human body, the silica gel sponge material has the characteristics of air permeability, durability, aging resistance, washing resistance, high temperature resistance, shrinkage resistance and the like, is nontoxic, harmless, soft, good in elasticity, aging resistance, elasticity and water accumulation resistance, and still has excellent rebound elasticity and compressibility even at the high temperature of 180-200 ℃, and the prepared mold cup is safe, environment-friendly, healthy, good in hand feeling, good in air permeability, water washing resistance and good in use comfort. Secondly, be full laminating between each layer material, can make the later stage retract than less like this, and feel fine, the performance is more stable, does not influence the outward appearance after the washing, and life is longer.
Preferably, first bed of cloth with first cotton layer has first glue film between the layer, the area of first glue film with first bed of cloth or first cotton layer's area is the same, second bed of cloth with second cotton layer has the second glue film between the layer, the area of second glue film with second bed of cloth or second cotton layer's area is the same, the material of first glue film and second glue film is the hot melt adhesive.
Preferably, a third glue layer is arranged between the first cotton layer and the vertical cotton layer, a fourth glue layer is arranged between the second cotton layer and the vertical cotton layer, and the third glue layer and the fourth glue layer are made of quick-drying glue. The adopted quick-drying glue is glue which can be solidified to play a role in bonding after hot pressing of a die.
Preferably, the material of first bed of cloth with the second bed of cloth includes canopian, modal or sandwich cloth. The first cloth layer and the second cloth layer are the outermost material of the mold cup and are made of a material which can resist high temperature, has certain elasticity, is comfortable, safe and environment-friendly.
Preferably, the silica gel cotton is provided with air holes penetrating through the thickness direction of the silica gel cotton, and the air holes are formed by punching the silica gel cotton, so that the air permeability of the mold cup is further improved.
The utility model also provides a preparation method of the mould cup that silica gel silk floss and found silk floss to combine, including following step:
1) designing: designing the style of the mold cup;
2) opening a mold: arranging a mold according to the designed style of the mold cup, wherein the mold comprises a male mold positioned above and a female mold positioned below;
3) preparing materials: preparing cloth, silica gel sponge and/or vertical sponge and vertical sponge cutting sponge cores according to the designed model cup style, and punching the silica gel sponge;
4) attaching: attaching the cloth to the silica gel cotton or the vertical cotton to form a first cloth layer and a first cotton layer which are attached together and a second cotton layer and a second cloth layer which are attached together;
5) presetting: placing the first fabric layer and the first cotton layer which are attached together into the mold, wherein the first fabric layer is close to the female mold, performing hot pressing and presetting, and forming a groove for accommodating the vertical cotton cutting cotton core on the first cotton layer after presetting;
6) discharging: spraying glue on one side, away from the first fabric layer, of the first cotton layer after pre-setting, placing the vertical cotton skived cotton core in the groove, spraying glue on one side, away from the second fabric layer, of the second cotton layer, and covering the side, away from the vertical cotton skived cotton core, of the second fabric layer, and away from the vertical cotton skived cotton core;
7) die pressing: and (5) closing the mould and carrying out hot pressing to obtain the mould cup combining the silica gel cotton and the vertical cotton.
And 4), in the step 4), compounding the cloth and the silica gel cotton or the vertical cotton by using a compounding machine and a hot melt adhesive.
Specifically, the hot melt adhesive comprises an EVA hot melt adhesive or a polyurethane hot melt adhesive. The compounding parameter is the gluing amount of the hot melt adhesive is 10-20g/m2The compounding speed is 15-25 m/min. In some embodiments, it is preferred that the glue amount of the hot melt adhesive is 15g/m2The compounding speed was 20 m/min. And 6) the gluing amount of the sprayed glue is equal to that of the hot melt glue in the bonding.
Preferably, the presetting process parameter is kept for 2-3min at the temperature of 150-160 ℃; the molding process parameters are 150-160 ℃ for 2-4 min. In some embodiments, the pre-shaping process parameters are 150 ℃ and 160 ℃ for 160 s; the molding process parameters are 150 ℃ and 160 ℃ for 180 s.
Owing to adopted above technical scheme, compare in prior art, the utility model discloses an useful part lies in: the utility model discloses a mould cup that silica gel silk floss and found silk floss combine has adopted silica gel silk floss material at least in one side that the mould cup is close to the human body for the mould cup that makes is safe environmental protection healthy, feels good, the gas permeability is good, resistant washing, and the use travelling comfort is good, adopts and found silk floss to replace some silica gel silk floss, combines the characteristic of found silk floss and silica gel silk floss each other, makes the cost reduction under the prerequisite that does not influence product performance; and all the materials of each layer are fully laminated, so that the later retraction is less, the hand feeling is good, the performance is more stable, the appearance is not influenced after washing, and the service life is longer.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a sectional view of a mold cup formed by combining silica gel sponge and vertical sponge according to a preferred embodiment of the present invention;
FIG. 2 is a flow chart of the process for preparing the mold cup combining the silica gel sponge and the vertical sponge in the preferred embodiment of the present invention;
FIG. 3 is a schematic view showing the stacking of the mold cups of the preferred embodiment of the present invention, wherein the silica gel sponge is combined with the vertical sponge;
FIG. 4 is a schematic view of the pre-setting in the first preferred embodiment of the present invention;
FIG. 5 is a schematic view of the mold in accordance with a preferred embodiment of the present invention;
FIG. 6 is a schematic view showing the stacking of the mold cups of the second preferred embodiment of the present invention, wherein the silica gel sponge is combined with the vertical sponge;
FIG. 7 is a schematic view of the pre-setting in the second preferred embodiment of the present invention;
FIG. 8 is a schematic view of the second preferred embodiment of the present invention during molding;
wherein: the cloth comprises a first cloth layer-1, a second cloth layer-2, silica gel cotton-3, air holes-31, vertical cotton-4, vertical cotton cutting cores-5, grooves-6, male dies-7 and female dies-8.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Example one
As shown in fig. 1, a mold cup combining a silica gel sponge and a vertical sponge in this embodiment sequentially includes a first cloth layer 1, a first sponge layer, a vertical sponge layer, a second sponge layer and a second cloth layer 2, wherein the first sponge layer is made of silica gel sponge or vertical sponge, and the second sponge layer is made of silica gel sponge. The vertical cotton layer in this embodiment is the vertical cotton skived core 5.
The first cloth layer and the second cloth layer are made of materials such as canyon, modal or sandwich cloth. The first cloth layer and the second cloth layer are the outermost materials of the mold cup, and the first cloth layer and the second cloth layer are made of materials which can resist high temperature, have certain elasticity, are comfortable and are safe and environment-friendly.
The first adhesive layer is arranged between the first fabric layer 1 and the first cotton layer, the area of the first adhesive layer is the same as that of the first fabric layer 1 or the first cotton layer, the second adhesive layer is arranged between the second fabric layer 2 and the second cotton layer, the area of the second adhesive layer is the same as that of the second fabric layer 2 or the second cotton layer, the first adhesive layer and the second adhesive layer are made of hot melt adhesives, and the hot melt adhesives are conventional polyurethane hot melt adhesives or EVA hot melt adhesives. The first glue layer and the second glue layer are not shown in the drawing.
The third glue layer is arranged between the first cotton layer and the vertical cotton layer, the fourth glue layer is arranged between the second cotton layer and the vertical cotton layer, the third glue layer and the fourth glue layer are made of quick-drying glue, and the adopted quick-drying glue can be solidified after hot pressing of the die to achieve a bonding effect. The third glue layer and the fourth glue layer are not shown in the drawing.
Firstly, the mold cup formed by combining the silica gel sponge and the vertical sponge adopts the silica gel sponge material at least on one side of the mold cup close to a human body, the silica gel sponge material has the characteristics of air permeability, durability, aging resistance, washing resistance, high temperature resistance, shrinkage resistance and the like, is nontoxic, harmless, soft, good in elasticity, aging resistance, elasticity and water accumulation resistance, and still has excellent rebound elasticity and compressibility even at the high temperature of 180-200 ℃, and the prepared mold cup is safe, environment-friendly, healthy, good in hand feeling, good in air permeability, water washing resistance and good in use comfort. Secondly, be full laminating between each layer material, can make the later stage retract than less like this, and feel fine, the performance is more stable, does not influence the outward appearance after the washing, and life is longer.
As shown in fig. 3 to 8, the silicone sponge 3 of the present embodiment has air holes 31 penetrating through the thickness direction thereof, and the air holes 31 are formed by punching holes on the silicone sponge 3, thereby further improving the air permeability of the mold cup.
Example two
As shown in fig. 1 to 5, this embodiment provides a method for manufacturing a mold cup combining a silica gel sponge and a vertical sponge, which specifically includes the following steps:
step S1: design of
And designing the style of the mold cup.
Step S2: open the mould
And arranging a mould according to the design style, shape and thickness of the mould cup, wherein the mould comprises a male mould 7 positioned at the upper part and a female mould 8 positioned at the lower part.
Step S3: stock preparation
Preparing cloth, the silica gel sponge 3 and the vertical sponge and cutting the sponge core 5 according to the designed style of the mold cup, and punching the silica gel sponge 3. The cloth is made of materials which can resist high temperature, have certain elasticity, are comfortable, safe and environment-friendly, such as canyon cloth, modal or sandwich cloth and the like.
Step S4: bonding
The cloth is attached to the silica gel cotton 3 to form a first cloth layer 1 and a first cotton layer which are attached together and a second cotton layer and a second cloth layer 2 which are attached together. In this embodiment, the first cotton layer and the second cotton layer are both made of silicone cotton 3.
Compounding the fabric and the silica gel sponge by using a compounding machine and a hot melt adhesive during compounding, wherein the compounding parameter is the gluing amount of the hot melt adhesive of 10-20g/m2The compounding speed is 15-25m/min, and the gluing amount of the hot melt adhesive is preferably 15g/m2The compounding speed was 20 m/min. The hot melt adhesive comprises EVA hot melt adhesive or polyurethane hot melt adhesive,
during mould pressing, the first fabric layer 1 is positioned on the lower surface of the first cotton layer, and the second fabric layer 2 is positioned on the upper surface of the second cotton layer. In order to show the stacking during moulding more clearly, neither the first layer of cloth 1 nor the second layer of cloth 2 is shown in figures 3-5.
Step S5: presetting
And placing the first fabric layer 1 and the first cotton layer which are attached together into a mold, wherein the first fabric layer 1 is close to the female mold 8, performing hot-pressing presetting, and forming a groove 6 for accommodating a vertical cotton cutting cotton core 5 on the first cotton layer after the presetting.
The pre-setting process parameters are 150-160 ℃ for 2-3min, preferably 160 s.
Step S6: discharging
After presetting, glue spraying is carried out on one side of the first cotton layer, which is far away from the first cloth layer 1, the vertical cotton cutting core 5 is placed in the groove 6, glue spraying is carried out on one side of the second cotton layer, which is far away from the second cloth layer 2, and then the side of the second cotton layer is covered above the vertical cotton cutting core 5, and the second cloth layer 2 is far away from the vertical cotton cutting core 5.
The glue is sprayed by quick-drying glue which is common in the field of clothes, namely glue which can be solidified to play a bonding effect after hot pressing of a mould. And the gluing amount of the spraying glue is equal to that of the hot melt glue in the bonding.
Step S7: die pressing
And (3) closing the mold and carrying out hot pressing, wherein the hot pressing process parameter is 150-.
In the embodiment, the characteristics of good hand feeling, washing resistance and strong support property of the silica gel sponge are utilized, the surface and the inner part of the mold cup can be made, and the vertical sponge and the sponge core are adopted in the middle for ventilation and environmental protection. The mold cup combining the silica gel sponge and the vertical sponge prepared in the way has the advantages of good hand feeling, good shape retention after washing, air permeability, light gram weight, no color change of the sponge for the mold cup and the like.
EXAMPLE III
Referring to fig. 6 to 8, this embodiment provides a method for manufacturing a mold cup combining a silica gel sponge and a vertical sponge, which specifically includes the following steps:
step S1: design of
And designing the style of the mold cup.
Step S2: open the mould
And arranging a mould according to the design style, shape and thickness of the mould cup, wherein the mould comprises a male mould 7 positioned at the upper part and a female mould 8 positioned at the lower part.
Step S3: stock preparation
According to the design of the mold cup, cloth, the silica gel sponge 3, the vertical sponge 4 and the vertical sponge cutting core 5 are prepared, and the silica gel sponge 3 is punched. The cloth is made of materials which can resist high temperature, have certain elasticity, are comfortable, safe and environment-friendly, such as canyon cloth, modal or sandwich cloth and the like.
Step S4: bonding
Attaching the cloth to the silica gel cotton 3 to form a first cloth layer 1 and a first cotton layer which are attached together; and (3) attaching the cloth to the vertical cotton 4 to form a second cotton layer and a second cloth layer 2 which are attached together. In this embodiment, the first cotton layer is made of silica gel cotton 3, and the second cotton layer is made of vertical cotton 4.
Compounding the fabric and the silica gel sponge by using a compounding machine and a hot melt adhesive during compounding, wherein the compounding parameter is the gluing amount of the hot melt adhesive of 10-20g/m2Of compositeThe speed is 15-25m/min, and the gluing amount of the hot melt adhesive is preferably 15g/m2The compounding speed was 20 m/min. The hot melt adhesive comprises EVA hot melt adhesive or polyurethane hot melt adhesive,
during mould pressing, the first fabric layer 1 is positioned on the lower surface of the first cotton layer, and the second fabric layer 2 is positioned on the upper surface of the second cotton layer. In order to show the stacking during moulding more clearly, neither the first layer of cloth 1 nor the second layer of cloth 2 is shown in figures 3-5.
Step S5: presetting
And placing the first fabric layer 1 and the first cotton layer which are attached together into a mold, wherein the first fabric layer 1 is close to the female mold 8, performing hot-pressing presetting, and forming a groove 6 for accommodating a vertical cotton cutting cotton core 5 on the first cotton layer after the presetting.
The presetting process parameter is 155-160 ℃ for 2-3min, preferably 120 s.
Step S6: discharging
After presetting, glue spraying is carried out on one side of the first cotton layer, which is far away from the first cloth layer 1, the vertical cotton cutting core 5 is placed in the groove 6, glue spraying is carried out on one side of the second cotton layer, which is far away from the second cloth layer 2, and then the side of the second cotton layer is covered above the vertical cotton cutting core 5, and the second cloth layer 2 is far away from the vertical cotton cutting core 5.
The glue is sprayed by quick-drying glue which is common in the field of clothes, namely glue which can be solidified to play a bonding effect after hot pressing of a mould. And the gluing amount of the spraying glue is equal to that of the hot melt glue in the bonding.
Step S7: die pressing
And (3) closing the mold for hot pressing, keeping the hot pressing process parameters of 155-160 ℃ for 2-4min, preferably 180s, so that the cloth is molded into the shape of the cavity in the mold, opening the male mold 7 and the female mold 8 after hot pressing, taking out the molded mold cup, cooling, trimming redundant corners, and obtaining the mold cup combining the silica gel sponge and the vertical sponge after the dimension and appearance are checked to be qualified.
In order to practice thrift the cost in this embodiment, with the mould cup be close to human one side with the silica gel cotton, other all use immediately the cotton, guarantee the mould cup like this and use the cost of practicing thrift promptly under the prerequisite of travelling comfort and security, the mould cup price is more substantial again, and the experience of feeling soft when wearing.
The utility model discloses a mould cup that silica gel silk floss and found silk floss combine has adopted silica gel silk floss material at least in one side that the mould cup is close to the human body for the mould cup that makes is safe environmental protection healthy, feels good, the gas permeability is good, resistant washing, and the use travelling comfort is good, adopts and found silk floss to replace some silica gel silk floss, combines the characteristic of found silk floss and silica gel silk floss each other, makes the cost reduction under the prerequisite that does not influence product performance; and all the materials of each layer are fully laminated, so that the later retraction is less, the hand feeling is good, the performance is more stable, the appearance is not influenced after washing, and the service life is longer.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable people skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (5)
1. The utility model provides a continuous and mould cup that founds silk floss and combine, its characterized in that includes first bed of cloth, first cotton layer, found cotton layer, second cotton layer and second bed of cloth in proper order, the material on first cotton layer is that the silica gel is continuous or found cotton, the material on second cotton layer is that the silica gel is continuous.
2. The mold cup combining the silica gel cotton and the vertical cotton as claimed in claim 1, wherein a first adhesive layer is arranged between the first cloth layer and the first cotton layer, the area of the first adhesive layer is the same as that of the first cloth layer or the first cotton layer, a second adhesive layer is arranged between the second cloth layer and the second cotton layer, the area of the second adhesive layer is the same as that of the second cloth layer or the second cotton layer, and the first adhesive layer and the second adhesive layer are made of hot melt adhesive.
3. The mold cup combining the silica gel sponge and the vertical sponge as claimed in claim 1, wherein a third adhesive layer is arranged between the first sponge layer and the vertical sponge layer, a fourth adhesive layer is arranged between the second sponge layer and the vertical sponge layer, and the third adhesive layer and the fourth adhesive layer are made of quick-drying adhesive.
4. The mold cup combining silicone and vertical cotton according to claim 1, wherein the first cloth layer and the second cloth layer are made of Canon cloth, Modal or sandwich cloth.
5. The mold cup combining the silica gel sponge and the vertical sponge as claimed in claim 1, wherein the silica gel sponge has air holes penetrating through the thickness direction of the silica gel sponge.
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CN201821730033.1U CN210017920U (en) | 2018-10-24 | 2018-10-24 | Mold cup combining silica gel sponge and vertical sponge |
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CN201821730033.1U CN210017920U (en) | 2018-10-24 | 2018-10-24 | Mold cup combining silica gel sponge and vertical sponge |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111084431A (en) * | 2018-10-24 | 2020-05-01 | 苏州美山子制衣有限公司 | Mold cup combining silica gel sponge and vertical sponge and manufacturing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111084431A (en) * | 2018-10-24 | 2020-05-01 | 苏州美山子制衣有限公司 | Mold cup combining silica gel sponge and vertical sponge and manufacturing method thereof |
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