CN219092795U - Automatic detection device for high-pressure blades - Google Patents
Automatic detection device for high-pressure blades Download PDFInfo
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- CN219092795U CN219092795U CN202223187460.9U CN202223187460U CN219092795U CN 219092795 U CN219092795 U CN 219092795U CN 202223187460 U CN202223187460 U CN 202223187460U CN 219092795 U CN219092795 U CN 219092795U
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Abstract
The utility model discloses an automatic detection device for a high-pressure blade, which comprises an automatic detection mounting frame, wherein a sorting transmission assembly is arranged in the automatic detection mounting frame, a crack material sorting assembly is arranged above the sorting transmission assembly, and a missing material sorting assembly is arranged on one side of the crack material sorting assembly; the utility model improves the prior art, not only can detect the cracks of the high-pressure blade, has the advantages of simple structure, stable operation, high detection effect and the like, but also solves the problems that part of the surfaces of the high-pressure blade are missing and the high-pressure blade with the missing surfaces and the cracks cannot be sorted in practice, and overcomes the defects of the prior art.
Description
Technical Field
The utility model relates to the field of automatic detection devices for high-pressure blades, in particular to an automatic detection device for high-pressure blades.
Background
The high-pressure blade refers to an engine turbine blade, namely an aerospace turbine engine blade, a turbine blade and the like, and after the high-pressure blade is produced, part of the high-pressure blade sometimes has defects, so that detection is required.
Existing publication No.: CN211927745U, discloses a blade X-ray automatic detection device;
although the device can detect cracks of the high-pressure blade, has the advantages of simple structure, stable operation, high detection effect and the like, in actual use, part of the surfaces of the high-pressure blade are missing, and the device can not sort the high-pressure blade with missing surfaces and cracks and has some defects.
Disclosure of Invention
(one) solving the technical problems
In view of the shortcomings of the prior art, the present utility model aims to provide an automatic detection device for high-pressure blades, so as to solve the problems set forth in the background art.
(II) technical scheme
In order to solve the problems in the background art, the utility model adopts the following specific technical scheme:
an automatic checkout device for high-pressure blade, including the inside letter sorting drive assembly that is equipped with of automated inspection mounting bracket, letter sorting drive assembly top is equipped with crack material letter sorting subassembly, and crack material letter sorting subassembly one side is equipped with missing material letter sorting subassembly.
Further, in order to reach the purpose of missing material letter sorting, missing material letter sorting subassembly is including missing the material mounting bracket, and the inside camera light source subassembly that detects that is equipped with of missing material mounting bracket, missing material mounting bracket one side is equipped with the row material mounting bracket, and the inside swing joint of row material mounting bracket has the drive screw, and drive screw one end is connected with drive motor, and the peripheral cooperation of drive screw has the removal slider, removes slider bottom and is connected with electric telescopic handle, and electric telescopic handle bottom is connected with the electro-magnet.
Further, one side of the missing material mounting frame is provided with a missing material discharging plate.
Further, in order to reach the purpose of crack material letter sorting, crack material letter sorting subassembly includes crack material mounting bracket, and inside metal crack detection device that is equipped with of crack material mounting bracket, metal crack detection device one side electric connection has the PLC controller, and crack material mounting bracket one side is equipped with crack material discharge plate.
Further, the metal crack detection device is a model UT digital ultrasonic flaw detector, and the model of the PLC is S-.
Further, the transmission motor, the electric telescopic rod and the electromagnet are electrically connected with the PLC.
Further, in order to achieve the purpose of sorting transmission, the sorting transmission assembly comprises a transmission wheel roller, the transmission wheel roller is connected with an automatic detection mounting frame, one side of the transmission wheel roller is connected with a stepping motor, a transmission belt is arranged on the periphery of the transmission wheel roller, and one side of the automatic detection mounting frame is provided with a perfect material discharge plate.
Further, the stepping motor is electrically connected with the PLC.
(III) beneficial effects
Compared with the prior art, the utility model provides an automatic detection device for a high-pressure blade, which has the following beneficial effects:
(1) The utility model improves the prior art, not only can detect the cracks of the high-pressure blade, has the advantages of simple structure, stable operation, high detection effect and the like, but also solves the problems that part of the surfaces of the high-pressure blade are missing and the high-pressure blade with the surface missing and the cracks cannot be sorted in actual use, and overcomes the defects of the prior art.
(2) In actual use, the stepping motor is arranged, so that the stepping motor can drive the driving wheel roller to rotate, and the driving wheel roller can drive the driving belt to rotate, and the purpose of conveying the perfect materials to the perfect material discharge plate is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic main construction view of an automatic inspection device for a high-pressure blade according to an embodiment of the present utility model;
FIG. 2 is a perspective view of an automatic inspection device for high pressure blades according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a part of a structure of an automatic inspection apparatus for a high-pressure blade according to an embodiment of the present utility model;
fig. 4 is a schematic view showing a part of a structure of an automatic inspection apparatus for a high-pressure blade according to an embodiment of the present utility model.
In the figure:
1. automatically detecting the mounting frame; 2. sorting transmission components; 201. a driving wheel roller; 202. a stepping motor; 203. a transmission belt; 204. a sound material discharge plate; 3. a crack material sorting assembly; 301. crack material mounting rack; 302. a metal crack detection device; 303. a PLC controller; 304. a cracked material discharge plate; 4. a missing material sorting assembly; 401. missing material mounting rack; 402. a camera light source assembly for detection; 403. a discharging mounting frame; 404. a transmission screw; 405. moving the slide block; 406. an electric telescopic rod; 407. an electromagnet; 408. a drive motor; 5. the material discharge plate is missing.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to an embodiment of the present utility model, there is provided an automatic detection device for a high-pressure blade.
The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-4, an automatic detection device for high-pressure blades according to an embodiment of the utility model comprises an automatic detection mounting frame 1, wherein a sorting transmission assembly 2 is arranged inside the automatic detection mounting frame, a crack material sorting assembly 3 is arranged above the sorting transmission assembly 2, and a missing material sorting assembly 4 is arranged on one side of the crack material sorting assembly 3.
Example 1
As shown in fig. 1-4, for the missing material sorting assembly 4, the missing material sorting assembly 4 comprises a missing material mounting frame 401, a camera light source assembly 402 for detection is arranged inside the missing material mounting frame 401, a discharging mounting frame 403 is arranged on one side of the missing material mounting frame 401, a transmission screw 404 is movably connected inside the discharging mounting frame 403, one end of the transmission screw 404 is connected with a transmission motor 408, a movable sliding block 405 is matched with the periphery of the transmission screw 404, an electric telescopic rod 406 is connected to the bottom of the movable sliding block 405, and an electromagnet 407 is connected to the bottom of the electric telescopic rod 406.
Through above-mentioned technical scheme, the material is transmitted through letter sorting drive assembly 2, through setting up missing material mounting bracket 401, thereby reach the purpose of being convenient for install and detect with camera light source module 402, the work piece that awaits measuring can trigger the camera and take a picture when detecting with camera light source module 402 below, again through computer operation analysis, when the work piece that awaits measuring does not accord with the outward appearance requirement, the computer makes drive motor 408, electric telescopic link 406 and electro-magnet 407 start, thereby make electric telescopic link 406 and electro-magnet 407 hold the back with the work piece, through drive lead screw 404 and remove slider 405 with the work piece remove in missing material discharge plate 5.
The detection camera light source module 402 is "existing publication No.: CN215278596U is an apparatus in a blade ring appearance defect automatic detection device ".
Example two
As shown in fig. 1-4, for the crack material sorting assembly 3, the crack material sorting assembly 3 includes a crack material mounting frame 301, a metal crack detection device 302 is disposed inside the crack material mounting frame 301, a PLC controller 303 is electrically connected to one side of the metal crack detection device 302, a crack material discharge plate 304 is disposed on one side of the crack material mounting frame 301, the metal crack detection device 302 is a model UT600 digital ultrasonic flaw detector, the model of the PLC controller 303 is S7-200, and a transmission motor 408, an electric telescopic rod 406 and an electromagnet 407 are all electrically connected to the PLC controller 303.
Through above-mentioned technical scheme, through setting up crack material mounting bracket 301 to reach the purpose of being convenient for install metal crack detection device 302, when detecting that the work piece has the crack through metal crack detection device 302, make drive motor 408, electric telescopic handle 406 and electro-magnet 407 start through PLC controller 303, thereby put into crack material discharge plate 304 with the work piece that has the crack.
Example III
As shown in fig. 1 to 4, for the sorting transmission assembly 2, the sorting transmission assembly 2 comprises a transmission wheel roller 201, the transmission wheel roller 201 is connected with an automatic detection mounting frame 1, one side of the transmission wheel roller 201 is connected with a stepping motor 202, a transmission belt 203 is arranged on the periphery of the transmission wheel roller 201, a perfect material discharging plate 204 is arranged on one side of the automatic detection mounting frame 1, and the stepping motor 202 is electrically connected with a PLC controller 303.
Through the above technical scheme, by arranging the stepping motor 202, the stepping motor 202 can drive the driving wheel roller 201 to rotate, so that the driving wheel roller 201 can drive the driving belt 203 to rotate, and the purpose of conveying the perfect materials to the perfect material discharging plate 204 is achieved.
In order to facilitate understanding of the above technical solutions of the present utility model, the following describes in detail the working principle or operation manner of the present utility model in the actual process.
Working principle: the material is transmitted through the sorting transmission assembly 2, the purpose of installing the detection camera light source assembly 402 is achieved through the arrangement of the missing material mounting frame 401, a workpiece to be detected triggers a camera to take a picture when passing through the position right below the detection camera light source assembly 402, then the workpiece to be detected is subjected to calculation and analysis by a computer, when the workpiece to be detected does not meet the appearance requirement, the computer enables the transmission motor 408, the electric telescopic rod 406 and the electromagnet 407 to be started, so that the electric telescopic rod 406 and the electromagnet 407 absorb the workpiece, the workpiece is moved into the missing material discharge plate 5 through the transmission screw 404 and the movable sliding block 405, the purpose of installing the metal crack detection device 302 is achieved through the arrangement of the crack material mounting frame 301, when the metal crack detection device 302 detects that the workpiece has cracks, the transmission motor 408, the electric telescopic rod 406 and the electromagnet 407 are started through the PLC 303, the cracked workpiece is placed into the crack material discharge plate 304, and the stepping motor 202 is enabled to drive the transmission wheel roller 201 to rotate through the arrangement of the stepping motor 202, so that the transmission wheel roller 201 is enabled to rotate the transmission belt 203, and the transmission wheel 204 is enabled to be conveyed to the perfect material discharge plate 204.
To sum up: the utility model improves the prior art, not only can detect the cracks of the high-pressure blade, has the advantages of simple structure, stable operation, high detection effect and the like, but also solves the problems that part of the surfaces of the high-pressure blade are missing and the high-pressure blade with the missing surfaces and the cracks cannot be sorted in practice, and overcomes the defects of the prior art.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (8)
1. An automatic detection device for high-pressure blades is characterized by comprising an automatic detection installation frame (1), wherein a sorting transmission assembly (2) is arranged inside the automatic detection installation frame, a crack material sorting assembly (3) is arranged above the sorting transmission assembly (2), and a missing material sorting assembly (4) is arranged on one side of the crack material sorting assembly (3).
2. The automatic detection device for the high-pressure blades according to claim 1, wherein the missing material sorting assembly (4) comprises a missing material mounting frame (401), a camera light source assembly (402) for detection is arranged inside the missing material mounting frame (401), a discharging mounting frame (403) is arranged on one side of the missing material mounting frame (401), a transmission screw (404) is movably connected inside the discharging mounting frame (403), one end of the transmission screw (404) is connected with a transmission motor (408), a movable sliding block (405) is matched with the periphery of the transmission screw (404), an electric telescopic rod (406) is connected to the bottom of the movable sliding block (405), and an electromagnet (407) is connected to the bottom of the electric telescopic rod (406).
3. An automatic detection device for high-pressure blades according to claim 2, characterized in that the missing material mounting frame (401) is provided with a missing material discharge plate (5) on one side.
4. An automatic detection device for high-pressure blades according to claim 3, characterized in that the crack material sorting assembly (3) comprises a crack material mounting frame (301), a metal crack detection device (302) is arranged inside the crack material mounting frame (301), one side of the metal crack detection device (302) is electrically connected with a PLC controller (303), and one side of the crack material mounting frame (301) is provided with a crack material discharge plate (304).
5. An automatic inspection device for high pressure blades according to claim 4, wherein said metal crack inspection device (302) is model UT600 digital ultrasonic flaw detector and said PLC controller (303) is model S7-200.
6. The automatic detection device for high-voltage blades according to claim 5, wherein the transmission motor (408), the electric telescopic rod (406) and the electromagnet (407) are electrically connected with the PLC controller (303).
7. An automatic detection device for high-pressure blades according to claim 6, characterized in that the sorting transmission assembly (2) comprises a transmission wheel roller (201), the transmission wheel roller (201) is connected with the automatic detection installation frame (1), one side of the transmission wheel roller (201) is connected with a stepping motor (202), a transmission belt (203) is arranged on the periphery of the transmission wheel roller (201), and a perfect material discharge plate (204) is arranged on one side of the automatic detection installation frame (1).
8. The automatic detection device for high-voltage blades according to claim 7, wherein the stepper motor (202) is electrically connected to the PLC controller (303).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223187460.9U CN219092795U (en) | 2022-11-29 | 2022-11-29 | Automatic detection device for high-pressure blades |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223187460.9U CN219092795U (en) | 2022-11-29 | 2022-11-29 | Automatic detection device for high-pressure blades |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219092795U true CN219092795U (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223187460.9U Active CN219092795U (en) | 2022-11-29 | 2022-11-29 | Automatic detection device for high-pressure blades |
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| Country | Link |
|---|---|
| CN (1) | CN219092795U (en) |
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- 2022-11-29 CN CN202223187460.9U patent/CN219092795U/en active Active
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