CN218253182U

CN218253182U - Automatic plastics tubular product unloading system

Info

Publication number: CN218253182U
Application number: CN202222723430.9U
Authority: CN
Inventors: 朱晓明
Original assignee: Wuhan Zhiyong Technology Co ltd
Current assignee: Wuhan Zhiyong Technology Co ltd
Priority date: 2022-10-17
Filing date: 2022-10-17
Publication date: 2023-01-10
Anticipated expiration: 2032-10-17

Abstract

The utility model discloses an automatic plastics tubular product unloading system, use at plastics tubular product unloading equipment technical field, through setting up first frame, the second frame, a control panel, feed mechanism, supporting component and cutting assembly, be connected control panel and external power source when using, the length of operator as required unloading after that, and the quantity of unloading, with data input to control panel in, after that carry out the clamping with the material, adjust central height, confirm safe back, start feed mechanism and cutting assembly through control panel, equipment carries out unloading cutting operation according to the length and the quantity of settlement, equipment all is suitable for to DN15 ~ DN 200's nonmetal tubular product, the terminal surface of cutting out levels, few burr, the equipment manufacturing efficiency has been strengthened greatly, and the equipment quality has been improved, avoid the incident to take place.

Description

Automatic plastic pipe blanking system

Technical Field

The utility model belongs to the technical field of plastics tubular product unloading equipment, in particular to automatic plastics tubular product unloading system.

Background

The blanking and cutting of pipelines are common work in the manufacturing of various water treatment equipment and the construction process of industrial and civil equipment pipelines.

At present people mostly adopt manual bow, grinding wheel cutting machine, pipe cutting pliers etc. realize, not high requiring, the little occasion of working capacity is more practical, nevertheless is in needs unloading in large quantity, and differs in length, requires high occasion to the section, and the drawback of current common mode is just more obvious, in addition because the incident that the misoperation leads to is also very common, consequently needs an automatic plastics tubular product unloading system to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic plastics tubular product unloading system, its advantage has the effect of automatic unloading and increase security.

The above technical scheme of the utility model can be realized through following technical scheme, an automatic plastics tubular product unloading system, including first frame and second frame, the second frame sets up in one side of first frame, the inside of first frame is provided with control panel, the inside of first frame is provided with feed mechanism, be provided with supporting component on the lateral wall of second frame, supporting component's inside is provided with cutting assembly, control panel and feed mechanism and supporting component electric connection.

Adopt above-mentioned technical scheme, through setting up first frame, the second frame, control panel, feed mechanism, supporting component and cutting assembly, be connected control panel and external power source when using, the length of operator as required unloading after that, and the quantity of unloading, with data input to control panel in, after that, carry out the clamping with the material, adjust central height, confirm safe back, start feed mechanism and cutting assembly through control panel, equipment carries out unloading cutting operation according to length and the quantity of setting for, equipment is all suitable for DN15 ~ DN 200's nonmetal tubular product, the terminal surface of cutting out is level and smooth, few burr, the equipment manufacture efficiency has been strengthened greatly, and improved the equipment quality, avoid the incident to take place.

The utility model discloses further set up to: the feeding mechanism comprises a sliding rail, a sliding block, a supporting plate, a rotary stepping motor, a clamping chuck, a pipe, a connecting column, a partition plate, a feeding stepping motor, a driving wheel, an idler wheel, a belt and a rack, the sliding rail is welded at the top of a first rack, the sliding block is connected on the sliding rail in a sliding mode, the supporting plate is welded at the top of the sliding block, the rotary stepping motor is bolted at the top of the supporting plate, the clamping chuck is bolted at the output end of the rotary stepping motor, the pipe is inserted in the clamping chuck, the connecting column is welded at the bottom of the supporting plate, the partition plate is welded at the bottom of the connecting column, the feeding stepping motor is bolted at the bottom of the partition plate, the driving wheel is bolted at the output end of the feeding stepping motor, the idler wheel is connected at the top of the partition plate in a rotating mode, the belt is arranged in the driving wheel and the idler wheel, the rack is welded in the first rack, the idler wheel is meshed with the driving wheel, and the idler wheel are used in a matched mode.

By adopting the technical scheme, the automatic feeding device has the advantages that the sliding rail, the sliding block, the supporting plate, the rotary stepping motor, the clamping chuck, the pipe, the connecting column, the isolating plate, the feeding and feeding stepping motor, the driving wheel, the idler wheel, the belt and the rack are arranged, when the automatic feeding device is used, the control panel enables the feeding and feeding stepping motor, the driving wheel, the idler wheel, the belt and the rack to be matched for use, so that the rotary stepping motor, the clamping chuck and the pipe move to one side on the sliding rail, and the automatic feeding effect is achieved.

The utility model discloses further set up to: the supporting component includes mounting panel, fixed block, bracing piece, fixed plate and drives actuating cylinder from top to bottom, the mounting panel welds on a lateral wall of second frame, the fixed block welds in a lateral wall of mounting panel, the bracing piece links firmly in the inside of fixed block, the fixed plate welds in the top of bracing piece, drive actuating cylinder bolt joint in the top of fixed plate from top to bottom.

Adopt above-mentioned technical scheme, through setting up mounting panel, fixed block, bracing piece, fixed plate and driving the actuating cylinder from top to bottom, can install external equipment on the fixed plate when using, drive the actuating cylinder from top to bottom and can drive equipment and reciprocate, played the effect of adjusting device height.

The utility model discloses further set up to: the cutting assembly comprises a fixing part and a high-speed portable saw, the fixing part is welded on one side wall of the fixing plate, and the high-speed portable saw is bolted at the bottom of the fixing part.

Adopt above-mentioned technical scheme, through setting up fixed part and high-speed portable saw, when using, weld the fixed part on the fixed plate, with high-speed portable saw bolt connection in the bottom of fixed part after that, played the effect of the cutting tubular product of being convenient for.

The utility model discloses further set up to: and the inside of the second rack is slidably connected with a Z-direction adjusting dovetail groove sliding table for supporting the pipe.

By adopting the technical scheme, the Z-direction adjustment dovetail groove sliding table is arranged, so that the effect of supporting one end of the pipe can be achieved when the Z-direction adjustment dovetail groove sliding table is used, and the pipe is prevented from being mistakenly cut due to the fact that the size of the pipe is softer.

The utility model discloses further set up to: the outside welding of bracing piece has square board, the inside of square board is provided with the buffer.

Adopt above-mentioned technical scheme, through setting up square board and buffer, when using, can play the effect of buffering to driving the cylinder from top to bottom, prevent to drive the long-time function of cylinder from top to bottom and produce the damage.

The utility model discloses further set up to: and a sliding table adjusting rod which is convenient for moving the Z-direction adjusting dovetail groove sliding table is welded at the bottom of the Z-direction adjusting dovetail groove sliding table.

By adopting the technical scheme, the support range of the dovetail groove sliding table for adjusting the supporting range of the dovetail groove sliding table for the pipe can be adjusted in the Z direction by arranging the sliding table adjusting rod, and certain safety is increased.

To sum up, the utility model discloses following beneficial effect has:

through setting up first frame, the second frame, control panel, feed mechanism, supporting component and cutting assembly, be connected control panel and external power source when using, the length of operator as required unloading after that, and the quantity of unloading, with data input to control panel in, after that, carry out the clamping with the material, adjust the height in center, confirm safe back, start feed mechanism and cutting assembly through control panel, equipment carries out unloading cutting operation according to the length and the quantity of setting for, equipment is all suitable for DN15 ~ DN 200's nonmetal tubular product, the terminal surface of cutting out is level and smooth, few burr, the equipment manufacture efficiency has been strengthened greatly, and improved the equipment quality, avoid the incident to take place.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a left side view of the present invention;

fig. 3 isbase:Sub>A perspective sectional view taken along linebase:Sub>A-base:Sub>A of fig. 2 according to the present invention;

fig. 4 is a schematic structural diagram of a feeding mechanism in the present invention;

fig. 5 is a rear view of the present invention;

fig. 6 is a schematic structural diagram of the feeding mechanism of the present invention.

In the figure, 1, a first frame; 2. a second frame; 3. a control panel; 4. a feeding mechanism; 5. a support assembly; 6. a cutting assembly; 7. adjusting a dovetail groove sliding table in the Z direction; 8. a square plate; 9. a buffer; 10. a sliding table adjusting rod; 41. a slide rail; 42. a slider; 43. a support plate; 44. rotating the stepper motor; 45. clamping a chuck; 46. a pipe; 47. connecting columns; 48. a separator plate; 49. a feed-feed stepper motor; 401. a drive wheel; 402. an idler pulley; 403. a belt; 404. a rack; 51. mounting a plate; 52. a fixed block; 53. a support bar; 54. a fixing plate; 55. an up-down driving cylinder; 61. a fixed part; 62. high speed hand held saws.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The embodiment is as follows:

referring to fig. 1-6, the present invention provides a technical solution: an automatic blanking system for plastic pipes 46 comprises a first rack 1 and a second rack 2, wherein the second rack 2 is arranged on one side of the first rack 1, a control panel 3 is arranged inside the first rack 1, a feeding mechanism 4 is arranged inside the first rack 1, a supporting component 5 is arranged on one side wall of the second rack 2, a cutting component 6 is arranged inside the supporting component 5, the control panel 3 is electrically connected with the feeding mechanism 4 and the supporting component 5, the first rack 1, the second rack 2, the control panel 3, the feeding mechanism 4, the supporting component 5 and the cutting component 6 are arranged, the control panel 3 is connected with an external power supply when the automatic blanking system is used, an operator inputs data into the control panel 3 according to the required blanking length and the blanking quantity, then clamps materials, the central height is adjusted, after safety is confirmed, the feeding mechanism 4 and the cutting component 6 are started through the control panel 3, the blanking operation is carried out according to the set length and the set quantity, the blanking system is suitable for all nonmetal pipes 46 with DN 15-200, the end faces of the cut burrs are extremely small, the manufacturing efficiency is greatly improved, and the safety accident quality of the equipment is avoided.

Referring to fig. 3, 4 and 6, the feeding mechanism 4 includes a slide rail 41, a slider 42, a support plate 43, a rotating stepping motor 44, a clamping chuck 45, a tube 46, a connecting column 47, a separating plate 48, a feeding stepping motor 49, a driving wheel 401, an idler wheel 402, a belt 403 and a rack 404, the slide rail 41 is welded on the top of the first frame 1, the slider 42 is connected on the slide rail 41 in a sliding manner, the support plate 43 is welded on the top of the slider 42, the rotating stepping motor 44 is bolted on the top of the support plate 43, the clamping chuck 45 is bolted on the output end of the rotating stepping motor 44, the tube 46 is inserted inside the clamping chuck 45, the connecting column 47 is welded on the bottom of the support plate 43, the separating plate 48 is welded on the bottom of the connecting column 47, the feeding stepping motor 49 is bolted on the bottom of the separating plate 48, the driving wheel 401 is bolted on the output end of the feeding stepping motor 49, the idle wheel 402 is rotatably connected to the top of the isolation plate 48, the belt 403 is arranged inside the driving wheel 401 and the idle wheel 402, the rack 404 is welded inside the first rack 1, the idle wheel 402 is meshed with the rack 404, the idle wheel 402, the belt 403 and the driving wheel 401 are used in a matched mode, and through the arrangement of the sliding rail 41, the sliding block 42, the supporting plate 43, the rotating stepping motor 44, the clamping chuck 45, the pipe 46, the connecting column 47, the isolation plate 48, the feeding stepping motor 49, the driving wheel 401, the idle wheel 402, the belt 403 and the rack 404, in use, the control panel 3 enables the feeding stepping motor 49, the driving wheel 401, the idle wheel 402, the belt 403 and the rack 404 to be used in a matched mode, so that the rotating stepping motor 44, the clamping chuck 45 and the pipe 46 move to one side on the sliding rail 41 to achieve the automatic feeding function.

Referring to fig. 5, the supporting assembly 5 includes a mounting plate 51, a fixing block 52, a supporting rod 53, a fixing plate 54 and an up-and-down driving cylinder 55, the mounting plate 51 is welded on one side wall of the second frame 2, the fixing block 52 is welded on one side wall of the mounting plate 51, the supporting rod 53 is fixedly connected to the inside of the fixing block 52, the fixing plate 54 is welded on the top of the supporting rod 53, the up-and-down driving cylinder 55 is bolted on the top of the fixing plate 54, through the arrangement of the mounting plate 51, the fixing block 52, the supporting rod 53, the fixing plate 54 and the up-and-down driving cylinder 55, external equipment can be mounted on the fixing plate 54 when the supporting assembly is used, the up-and-down driving cylinder 55 can drive the equipment to move up and down, and the effect of adjusting the height of the equipment is achieved.

Referring to fig. 3, the cutting assembly 6 includes a fixing portion 61 and a high-speed portable saw 62, the fixing portion 61 is welded to one side wall of the fixing plate 54, the high-speed portable saw 62 is bolted to the bottom of the fixing portion 61, the fixing portion 61 is welded to the fixing plate 54 by the fixing portion 61 and the high-speed portable saw 62, and then the high-speed portable saw 62 is bolted to the bottom of the fixing portion 61, so as to facilitate cutting of the tube 46.

Referring to fig. 3, the inside of the second frame 2 is slidably connected with a Z-direction adjustment dovetail groove sliding table 7 for supporting the pipe 46, and by arranging the Z-direction adjustment dovetail groove sliding table 7, when the device is used, the device can play a role in supporting one end of the pipe 46, so that the pipe 46 is prevented from causing an error in the size of the cut pipe 46 due to the fact that the pipe 46 is soft.

Referring to fig. 3, the external welding of bracing piece 53 has square board 8, and the inside of square board 8 is provided with buffer 9, through setting up square board 8 and buffer 9, when using, can play the effect of buffering to driving the cylinder 55 from top to bottom, prevents to drive the long-time function production damage of cylinder 55 from top to bottom.

Referring to fig. 1, a sliding table adjusting rod 10 which is convenient for moving the Z-direction adjusting dovetail groove sliding table 7 is welded at the bottom of the Z-direction adjusting dovetail groove sliding table 7, and by arranging the sliding table adjusting rod 10, the supporting range of the Z-direction adjusting dovetail groove sliding table 7 on the pipe 46 can be adjusted through the sliding table adjusting rod 10, so that certain safety is increased.

The using process is briefly described as follows: when blanking is needed, the pipe 46 is firstly installed in the clamping chuck 45, the sliding table adjusting rod 10 is adjusted, the pipe 46 is located at the horizontal position of the central line of the dovetail groove sliding table 7 adjusted in the Z direction, the length and the number of the pipes needing blanking are input in the control panel 3, the starting button is pressed, the high-speed hand saw 62 is started, then the feeding stepping motor 49 advances by one length unit, the up-and-down driving air cylinder 55 moves downwards, the saw blade of the high-speed hand saw 62 is in contact with the pipe 46, at the moment, the rotating stepping motor 44 is matched with the driving wheel 401, the idler wheel 402, the belt 403 and the rack 404 for use, then the up-and-down driving air cylinder 55 returns, the feeding stepping motor 49 continues to advance by one length unit, the process is circulated, and finally the pipes 46 are cut to the set number.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides an automatic plastics tubular product unloading system, includes first frame (1) and second frame (2), its characterized in that: the cutting machine is characterized in that the second rack (2) is arranged on one side of the first rack (1), a control panel (3) is arranged inside the first rack (1), a feeding mechanism (4) is arranged inside the first rack (1), a supporting component (5) is arranged on one side wall of the second rack (2), a cutting component (6) is arranged inside the supporting component (5), and the control panel (3) is electrically connected with the feeding mechanism (4) and the supporting component (5).

2. The automatic plastic pipe blanking system of claim 1, wherein: the feeding mechanism (4) comprises a sliding rail (41), a sliding block (42), a supporting plate (43), a rotating stepping motor (44), a clamping chuck (45), a pipe (46), a connecting column (47), a separating plate (48), a feeding stepping motor (49), a driving wheel (401), an idler wheel (402), a belt (403) and a rack (404), the sliding rail (41) is welded at the top of the first rack (1), the sliding block (42) is connected on the sliding rail (41) in a sliding manner, the supporting plate (43) is welded at the top of the sliding block (42), the rotating stepping motor (44) is bolted at the top of the supporting plate (43), the clamping chuck (45) is bolted at the output end of the rotating stepping motor (44), the pipe (46) is inserted in the clamping chuck (45), the connecting column (47) is welded at the bottom of the supporting plate (43), the separating plate (48) is welded at the bottom of the connecting column (47), the feeding stepping motor (49) is bolted at the bottom of the separating plate (48), the feeding driving wheel (49) is connected at the feeding motor (402), the belt (401) and the idler wheel (401) are arranged inside the separating plate, the rack (404) is welded inside the first machine frame (1), the idle wheel (402) is meshed with the rack (404), and the idle wheel (402), the belt (403) and the driving wheel (401) are matched for use.

3. The automatic plastic pipe blanking system of claim 1, wherein: supporting component (5) include mounting panel (51), fixed block (52), bracing piece (53), fixed plate (54) and drive cylinder (55) from top to bottom, mounting panel (51) weld on the lateral wall of second frame (2), fixed block (52) weld in a lateral wall of mounting panel (51), bracing piece (53) link firmly in the inside of fixed block (52), fixed plate (54) weld in the top of bracing piece (53), drive cylinder (55) bolt in the top of fixed plate (54) from top to bottom.

4. The automatic plastic pipe blanking system of claim 1, wherein: the cutting assembly (6) comprises a fixing part (61) and a high-speed portable saw (62), wherein the fixing part (61) is welded on one side wall of the fixing plate (54), and the high-speed portable saw (62) is bolted to the bottom of the fixing part (61).

5. The automatic plastic pipe blanking system of claim 1, wherein: the inside sliding connection of second frame (2) has Z to adjustment dovetail slip table (7) that is used for supporting tubular product (46).

6. The automatic plastic pipe blanking system of claim 3, wherein: the outside welding of bracing piece (53) has square board (8), the inside of square board (8) is provided with buffer (9).

7. The automatic plastic pipe blanking system of claim 5, wherein: and a sliding table adjusting rod (10) which is convenient for moving the Z-direction adjusting dovetail groove sliding table (7) is welded at the bottom of the Z-direction adjusting dovetail groove sliding table (7).