CN217778135U - Rod and wire online detection and mark spraying system with self-cleaning function - Google Patents
Rod and wire online detection and mark spraying system with self-cleaning function Download PDFInfo
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- CN217778135U CN217778135U CN202221202908.7U CN202221202908U CN217778135U CN 217778135 U CN217778135 U CN 217778135U CN 202221202908 U CN202221202908 U CN 202221202908U CN 217778135 U CN217778135 U CN 217778135U
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- pump
- cleaning
- pipeline
- coating
- tank
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000005507 spraying Methods 0.000 title claims abstract description 44
- 238000001514 detection method Methods 0.000 title claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 239000011248 coating agent Substances 0.000 claims abstract description 43
- 238000000576 coating method Methods 0.000 claims abstract description 43
- RZSCFTDHFNHMOR-UHFFFAOYSA-N n-(2,4-difluorophenyl)-2-[3-(trifluoromethyl)phenoxy]pyridine-3-carboxamide;1,1-dimethyl-3-(4-propan-2-ylphenyl)urea Chemical compound CC(C)C1=CC=C(NC(=O)N(C)C)C=C1.FC1=CC(F)=CC=C1NC(=O)C1=CC=CN=C1OC1=CC=CC(C(F)(F)F)=C1 RZSCFTDHFNHMOR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 19
- 239000003973 paint Substances 0.000 claims description 31
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000000889 atomisation Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 7
- 230000002000 scavenging effect Effects 0.000 abstract 4
- 239000012530 fluid Substances 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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Abstract
The utility model relates to a rod and wire online detection label spraying system with a self-cleaning function, which is provided with an air source interface, a coating tank and a cleaning liquid tank, wherein the air source interface is respectively connected with a coating pump, a cleaning pump and a label spraying gun through pipelines; a pipeline at the air inlet end of the coating pump is provided with a coating pump valve, the feed end of the coating pump is connected with a coating tank, the discharge end of the coating pump is connected with a coating inlet of a label spraying gun, and a coating outlet of the label spraying gun is connected with the coating tank; the pipeline of scavenging pump inlet end is equipped with the scavenging pump valve, and the scavenging pump feed liquor end is connected the cleaning fluid tank, and the liquid outlet end of scavenging pump passes through the rifle head of switching valves connection spray javelin, and parallelly connected on the pipeline that air source interface accesss to spray javelin is equipped with control pneumatic valve and atomizing pneumatic valve. The utility model discloses can with the excellent wire rod size overproof alarm signal that the diameter gauge surveyed, correspond the position through spouting the javelin and carry out the spraying sign in the finished product, convenient follow-up finishing and inspection, the javelin is spouted in the configuration washing jar self-cleaning simultaneously, has effectively avoided not spouting the rifle head jam problem that causes for a long time.
Description
Technical Field
The utility model belongs to the technical field of the steel rolling technique and specifically relates to a stick wire rod on-line measuring spouts mark system with self-cleaning function.
Background
At present, in a rod and wire production line, in order to ensure the external dimension of a product to be arranged behind a finished product rack of a rolling line, a diameter gauge and a hot eye are arranged, the external dimension of the product is measured in real time on line, the abnormal condition of the dimension is alarmed in real time, and an operator is reminded to adjust, so that the dimension of the finished product is ensured to meet the requirements of relevant standards. However, the situation of excessive dimension during the production process is difficult to be correctly checked because no obvious mark exists in the subsequent checking and finishing processes.
Based on the actual situation, in order to fully exert the function of the online detection equipment, effectively guide the finishing and inspection of the subsequent process, the identification of the abnormal dimension in the production process of the rolling line is very important, and the time for searching the problem points in the follow-up process can be greatly reduced.
Disclosure of Invention
The to-be-solved technical problem of the utility model is: in order to overcome not enough among the prior art, the utility model provides a can carry out clear sign, the excellent wire rod on-line measuring that has a self-cleaning function of the follow-up inspection of being convenient for to the excellent wire rod finished product of size anomaly spouts mark system.
The utility model provides a technical scheme that its technical problem adopted is: a rod and wire online detection label spraying system with a self-cleaning function is provided with an air source interface for introducing compressed air, a coating tank and a cleaning liquid tank, wherein the air source interface is respectively connected with a coating pump, a cleaning pump and a label spraying gun through pipelines;
a pipeline at the air inlet end of the coating pump is provided with a coating pump valve, a pipeline at the feed end of the coating pump is connected with a coating tank, a pipeline at the discharge end of the coating pump is connected with a coating inlet of a label spraying gun, and a pipeline at a coating outlet of the label spraying gun is connected with the coating tank;
a cleaning pump valve is arranged on a pipeline at the air inlet end of the cleaning pump, a pipeline at the liquid inlet end of the cleaning pump is connected with a cleaning liquid tank, a liquid outlet end of the cleaning pump is connected with a gun head of a label spraying gun through a switching valve group pipeline, and a liquid return end of the switching valve group is connected with a cleaning liquid tank pipeline;
the pipeline of the air source interface leading to the spray javelin is provided with a control air valve and an atomization air valve in parallel.
In order to conveniently adjust the flow of the cleaning liquid, a micro-adjusting valve is arranged on a pipeline of the switching valve group leading to the spray javelin.
Further, the agitator is installed at the coating tank center to ensure that coating is even, the coating tank periphery is equipped with the material jar heat band of adjusting jar interior coating temperature, is equipped with the charge level indicator of being convenient for monitor jar interior coating height in the coating tank.
Furthermore, the periphery of the cleaning liquid tank is coated with a liquid tank heating belt for adjusting the temperature of the cleaning liquid in the tank, and a liquid level meter for conveniently monitoring the height of the cleaning liquid in the tank is arranged in the cleaning liquid tank.
The utility model has the advantages that: the utility model discloses can with the excellent wire rod size alarm signal such as out-of-tolerance that the diameter gauge recorded, correspond the position at the finished product through spouting the javelin and carry out the spraying sign, convenient follow-up finishing and inspection, the degree of difficulty of the artifical inspection that has significantly reduced practices thrift a large amount of seek time, disposes simultaneously and washs jar and possesses the self-cleaning function, has effectively avoided not spouting the jam problem of the javelin rifle head that spouts that causes for a long time.
Drawings
The present invention will be further described with reference to the accompanying drawings and embodiments.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a system control flow chart of the present invention.
In the figure: 1. the automatic paint spraying device comprises an air source interface, 2 a paint tank, 3 a cleaning liquid tank, 4 a paint pump, 5 a cleaning pump, 6 a spray javelin, 7 a paint pump valve, 8 a cleaning pump valve, 9 a switching valve group, 10 a control air valve, 11 an atomization air valve, 12 a micro-regulating valve, 13 a stirrer, 14 a material tank heating belt, 15 a material level meter, 16 a liquid tank heating belt and 17 a liquid level meter.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic drawings, which illustrate the basic structure of the present invention in a schematic manner, and thus show only the components related to the present invention.
The rod and wire online detection mark spraying system with the self-cleaning function as shown in fig. 1 comprises an air source interface 1 for introducing compressed air, a coating tank 2 and a cleaning liquid tank 3, wherein a stirrer 13 is installed at the center of the coating tank 2, a tank heating belt 14 is arranged on the periphery of the coating tank 2, and a level indicator 15 is arranged in the coating tank 2; the periphery of the cleaning liquid tank 3 is coated with a liquid tank heating belt 16, and a liquid level meter 17 is arranged in the cleaning liquid tank 3.
The air source interface 1 is respectively connected with a coating pump 4, a cleaning pump 5 and a spray javelin 6 through a pneumatic triple piece through pipelines, and a control air valve 10 and an atomization air valve 11 are connected in parallel on a pipeline of the air source interface 1 leading to the spray javelin 6.
The pipeline of the air inlet end of the coating pump 4 is provided with a coating pump valve 7, the pipeline of the feed end of the coating pump 4 is connected with the coating tank 2, the pipeline of the discharge end of the coating pump 4 is connected with the coating inlet of the label spraying gun 6, and the pipeline of the coating outlet of the label spraying gun 6 is connected with the coating tank 2.
The pipeline of the air inlet end of the cleaning pump 5 is provided with a cleaning pump valve 8, the liquid inlet end of the cleaning pump 5 is connected with a cleaning liquid tank 3 through a pipeline, the liquid outlet end of the cleaning pump 5 is connected with the gun head of the spray javelin 6 through a switching valve group 9, the liquid return end of the switching valve group 9 is connected with the cleaning liquid tank 3 through a pipeline, and the switching valve group 9 is communicated with the pipeline of the spray javelin 6 and is provided with a micro-regulating valve 12 for regulating the flow of the cleaning liquid.
And (3) a label spraying action process of the label spraying gun 6: after the paint pump valve 7 is electrified, compressed air introduced from the air source interface 1 enters the paint pump 4 to drive the paint pump 4 to work, the paint pump 4 pumps the paint in the paint tank 2 to a paint inlet of the label spraying gun 6, the air valve 10 is controlled to be electrified to spray the paint from a nozzle of the label spraying gun 6, and label spraying identification is carried out on the rod and wire finished products with abnormal sizes; when the control air valve 10 is not energized, paint is returned from the interior of the paint gun 6 to the paint tank 2 through the paint outlet.
The cleaning action process of the spray javelin 6 comprises the following steps: after the cleaning pump valve 8 is powered on, compressed air introduced from the air source interface 1 enters the cleaning pump 5 to drive the cleaning pump 5 to work, and the switching valve group 9 is powered on, so that cleaning liquid enters the label spraying gun 6 through the micro-regulating valve 12 and is sprayed out from the gun head of the label spraying gun 6, and the cleaning of the gun head of the label spraying gun 6 is realized; when the switching valve set 9 is de-energized, the cleaning liquid returns to the cleaning liquid tank 3 through a liquid return end pipeline of the switching valve set 9.
As shown in fig. 2, the system control flow is as follows:
when the mark spraying system receives a starting command signal of the rolling mill, the mark spraying gun 6 automatically performs a mark spraying action once, so that the pipeline leading to the mark spraying gun 6 is filled with paint and residual cleaning liquid in the pipeline is sprayed out;
when the system receives a stop command signal of the rolling mill, the mark spraying gun 6 automatically sprays cleaning liquid, sprays paint for marking inside the pipeline, cleans the pipeline and prevents the long-time paint from drying and blocking the pipeline; when the rolling line is normally produced, the system automatically performs one-time pre-label spraying action after receiving a steel biting signal of a last frame of the rolling line, so that the pipeline leading to the label spraying gun 6 is filled with coating, and the last cleaning solution is sprayed to prepare for formal label spraying; when the rolling line is normally produced, the online detection equipment sends out an alarm signal to the mark spraying system after detecting the conditions of size over-tolerance and surface quality defect, and the system controls the mark spraying action according to the rolling material speed and the equipment installation distance to spray and mark the defective part of the rolling material; when the rolling line is normally produced, the system receives a steel throwing signal at the tail frame of the rolling line, and the system automatically sprays cleaning liquid once to spray out the paint remained in the pipeline system in the last spraying process.
The utility model discloses can with the warning signal such as group's wire rod size that the diameter gauge recorded is out of tolerance, correspond the position at the finished product through spouting javelin 6 and carry out the spraying sign, make things convenient for follow-up finishing and inspection, the degree of difficulty of the artifical inspection that has significantly reduced practices thrift a large amount of seek time, dispose simultaneously and wash the jar and possess the self-cleaning function, effectively avoided not spouting the jam problem that spouts 6 rifle heads of javelin that cause for a long time.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. The utility model provides a stick wire rod on-line measuring spouts mark system with self-cleaning function, has air supply interface (1) that lets in compressed air, characterized by: the paint spraying device is provided with a paint tank (2) and a cleaning liquid tank (3), wherein the air source interface (1) is respectively connected with a paint pump (4), a cleaning pump (5) and a spray javelin (6) through pipelines;
a pipeline at the air inlet end of the paint pump (4) is provided with a paint pump valve (7), a pipeline at the feed end of the paint pump (4) is connected with the paint tank (2), a pipeline at the discharge end of the paint pump (4) is connected with a paint inlet of the label spraying gun (6), and a pipeline at a paint outlet of the label spraying gun (6) is connected with the paint tank (2);
a cleaning pump valve (8) is arranged on a pipeline at the air inlet end of the cleaning pump (5), a pipeline at the liquid inlet end of the cleaning pump (5) is connected with the cleaning liquid tank (3), the liquid outlet end of the cleaning pump (5) is connected with the gun head of the label spraying gun (6) through a switching valve group (9) pipeline, and the liquid return end of the switching valve group (9) is connected with the cleaning liquid tank (3) through a pipeline;
the pipeline of the air source interface (1) leading to the spray javelin (6) is provided with a control air valve (10) and an atomization air valve (11) in parallel.
2. The rod and wire online detection and label spraying system with the self-cleaning function as recited in claim 1, characterized in that: and a micro-regulating valve (12) for regulating the flow of the cleaning liquid is arranged on a pipeline leading from the switching valve group (9) to the spray javelin (6).
3. The rod and wire online detection and label spraying system with the self-cleaning function as recited in claim 1, characterized in that: the coating tank (2) center install agitator (13), coating tank (2) periphery is equipped with material jar heating band (14), is equipped with charge level indicator (15) in coating tank (2).
4. The rod and wire online detection and label spraying system with the self-cleaning function as recited in claim 1, characterized in that: the periphery of the cleaning liquid tank (3) is coated with a liquid tank heating belt (16), and a liquid level meter (17) is arranged in the cleaning liquid tank (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221202908.7U CN217778135U (en) | 2022-05-19 | 2022-05-19 | Rod and wire online detection and mark spraying system with self-cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221202908.7U CN217778135U (en) | 2022-05-19 | 2022-05-19 | Rod and wire online detection and mark spraying system with self-cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217778135U true CN217778135U (en) | 2022-11-11 |
Family
ID=83909774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221202908.7U Active CN217778135U (en) | 2022-05-19 | 2022-05-19 | Rod and wire online detection and mark spraying system with self-cleaning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217778135U (en) |
-
2022
- 2022-05-19 CN CN202221202908.7U patent/CN217778135U/en active Active
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