CN217675468U

CN217675468U - Automatic balance device

Info

Publication number: CN217675468U
Application number: CN202222133292.9U
Authority: CN
Inventors: 杨立垂
Original assignee: Shenzhen Feihualing Technology Co ltd
Current assignee: Shenzhen Feihualing Technology Co ltd
Priority date: 2022-08-12
Filing date: 2022-08-12
Publication date: 2022-10-28
Anticipated expiration: 2032-08-12

Abstract

The utility model discloses an automatic plate placing device, which is arranged on an automatic feeding and discharging machine and is butted with a discharging device in the automatic feeding and discharging machine, and comprises a machine table arranged on one side of the automatic feeding and discharging machine, an upper plate clamping bin arranged on the machine table, a plate stacking bin arranged beside the upper plate clamping bin, a plate placing mechanism arranged between the upper plate clamping bin and the plate stacking bin and used for taking out products in the discharging machine and placing plates, a material plate conveying mechanism arranged between the upper plate clamping bin and the plate stacking bin and used for conveying a material plate at the lowest part of the upper plate clamping bin to the plate placing mechanism and the plate stacking bin, and a jacking mechanism arranged in the plate stacking bin and jacking the material plate upwards to clamp and position the material plate in the plate stacking bin; one end of the blanking device extends into the space between the upper disc clamping and supporting bin and the disc stacking bin and is positioned below the disc placing mechanism. The utility model discloses realize the purpose of automatic balance, still can realize simultaneously that automatic send the function of dish, automatic dish of folding.

Description

Automatic balance device

The technical field is as follows:

the utility model relates to an automatic technical field refers in particular to an automatic balance device for automatic feeding unloader.

Background art:

the winding machine is a device for winding a linear object on a specific workpiece, is usually used for winding a copper wire, most of electrical products need to be wound into an inductance coil by an enameled copper wire, and can be used for finishing one or more processes, such as various motors, coreless motors, rotors, stators, pin inductors, transformers, electromagnetic valves, ignition coils, transformers, acoustic coils and the like.

In the prior art, an automatic feeding and discharging machine used in cooperation with a winding machine generally comprises a vibration disc, a direct vibration device, a material distribution device, a material receiving and translation mechanism, a manipulator and a discharging device, wherein during work, the vibration disc sends out frameworks one by one to the direct vibration device, and the frameworks are slowly conveyed to the material distribution device on the direct vibration device, so that feeding is realized, the frameworks are distributed and processed by the material distribution device and are positioned on the material receiving and translation mechanism, the material receiving and translation mechanism transfers the frameworks to the manipulator, the manipulator clamps the frameworks and transfers the frameworks to a winding module of the winding machine to realize winding, a coil product is formed after winding is completed, the manipulator clamps and transfers the coil product to the discharging device, and the discharging device performs discharging processing.

That is to say, the automatic feeding and discharging machine does not have an automatic tray placing function, generally, products are manually placed on a tray one by one at a later stage, the labor intensity is high, the efficiency is extremely low, and the improvement of market competitiveness is not facilitated.

For the plate placing device of other automation equipment, the plate placing device generally prevents a stack of empty material plates from being arranged in a storage bin, the empty material plates are conveyed to the position of the plate placing device through a feeding mechanism, at the moment, the material plates are positioned but can not move, and then a XYZ triaxial driving mechanism drives a plate placing clamp to clamp products and move in the XYZ triaxial directions, so that the products are placed on the material plates, and the aim of automatically placing the plates is fulfilled. However, in the later period, the function of automatically sending out the material trays filled with the products is not provided, the function of automatically stacking the trays is also not provided, a tray filled with the products needs to be manually taken out and stacked, the labor intensity is high, the efficiency is extremely low, and the market competitiveness is not favorably improved.

In view of the above, the present invention proposes the following technical solutions.

The utility model has the following contents:

an object of the utility model is to overcome prior art's is not enough, provides an automatic balance device, and this automatic balance device sets up on automatic feeding blanking machine.

In order to solve the technical problem, the utility model adopts the following technical scheme: the automatic plate placing device is arranged on the automatic feeding and discharging machine and is in butt joint with a discharging device in the automatic feeding and discharging machine, and comprises a machine table arranged on one side of the automatic feeding and discharging machine, an upper plate clamping and supporting bin arranged on the machine table, a plate stacking bin arranged beside the upper plate clamping and supporting bin, a plate placing mechanism arranged between the upper plate clamping and supporting bin and used for taking out products in the discharging device and placing plates, a plate conveying mechanism arranged between the upper plate clamping and supporting bin and used for conveying a material plate on the lowest part of the upper plate clamping and supporting bin to the plate placing mechanism and the plate stacking bin, and a jacking mechanism arranged in the plate stacking bin and jacking the material plate upwards to clamp and position the material plate in the plate stacking bin; one end of the blanking device extends into the space between the upper disc clamping and supporting bin and the disc stacking bin and is positioned below the disc placing mechanism.

Furthermore, in the above technical solution, the upper tray clamping and supporting bin includes a first frame disposed on the machine platform, a first chain and a second chain mounted at two ends of one side of the first frame, a plurality of first clamping plates mounted between the first chain and the second chain, a third chain and a fourth chain mounted at two ends of the other side of the first frame, a plurality of second clamping plates mounted between the third chain and the fourth chain, and a synchronous driving mechanism for driving the first chain and the second chain and the third chain and the fourth chain to run synchronously.

Furthermore, in the above technical solution, the tray conveying mechanism includes a second guide rail disposed on the machine table and crossing the lower ends of the upper tray clamping and stacking bin, a tray frame mounted on the second guide rail through a second slider, and a second motor belt driving assembly for driving the tray frame to slide on the second guide rail.

Furthermore, in the above technical scheme, the tray frame is also provided with elastic clamping pieces protruding upwards around.

Furthermore, in the above technical solution, the swing plate mechanism includes a swing plate X-axis driving module, a swing plate X-axis moving seat installed on the swing plate X-axis driving module and driven by the swing plate X-axis driving module to move in the X-axis direction, a swing plate Z-axis driving module installed on the swing plate X-axis moving seat, and a material taking module installed at the lower end of the swing plate Z-axis driving module and driven by the swing plate Z-axis driving module to move in the Z-axis direction.

Furthermore, among the above-mentioned technical scheme, the get material module is the clamping jaw of the tight product of mode clamp through snatching, or for the magnetic suction head through the mode location product of magnetism.

Furthermore, in the above technical scheme, a movable support plate is arranged on the inner side of the tray stacking bin, and the tray is supported by the movable support plate.

Furthermore, in the above technical solution, the jacking mechanism includes a base plate fixed on the machine platform, a guide sleeve fixed on the base plate, a guide rod penetrating the guide sleeve, a jacking plate fixed at an upper end of the guide rod, and a jacking cylinder installed in the base plate and used for driving the jacking plate to move.

Furthermore, in the above technical solution, the blanking device includes a blanking track, a blanking rectilinear vibrator installed at a lower end of the blanking track, an inductive optical fiber installed at a tail end of the blanking track, and a second magnet for positioning a product.

After the technical scheme is adopted, compared with the prior art, the utility model has following beneficial effect: the utility model discloses during operation, this hanging wall card holds in the palm storehouse and stores a plurality of charging trays to the charging tray that hanging wall card holds in the palm the storehouse bottommost charging tray is conveyed to the balance mechanism slowly by charging tray transport mechanism, and at this moment, this balance mechanism snatchs the product that comes by unloader conveying and neatly puts on the charging tray, because this charging tray transport mechanism carries out slow conveying to the charging tray, it is equivalent to the Y axle of balance mechanism, can simplify the structure of balance mechanism with this, can set up Y axle less, and this balance mechanism can realize the pendulum material to the charging tray constantly, until putting the charging tray full; then the tray conveying mechanism conveys the tray filled with the products away from the tray arranging mechanism to the tray stacking bin, and the jacking mechanism jacks up the tray to drive the tray to be clamped and positioned in the tray stacking bin, so that the tray stacking is realized. After accomplishing, this climbing mechanism resets, charging tray transport mechanism resets with conveying empty charging tray to balance mechanism to this circulation, realizes the purpose of automatic balance, still can realize simultaneously that automatic dish, the automatic function of folding the dish of sending, takes out again after the charging tray that fills with the product folds a certain amount, and it is very convenient that it uses, and need not artifical manually operation basically, greatly reduced intensity of labour to can improve work efficiency, reinforcing market competition.

Description of the drawings:

fig. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of a blanking device adapted to the present invention;

FIG. 3 is a perspective view of the middle upper tray clamping bin of the present invention;

FIG. 4 is a perspective view of the tray conveying mechanism of the present invention;

fig. 5 is a perspective view of the wobble plate mechanism of the present invention;

fig. 6 is a perspective view of a jacking mechanism of the present invention;

fig. 7 is a perspective view of the utility model after being installed in an automatic feeding and discharging machine.

The specific implementation mode is as follows:

the present invention will be further described with reference to the following specific embodiments and accompanying drawings.

As shown in fig. 1-7, the present invention is an automatic tray placing device, the automatic tray placing device 8 is disposed on an automatic feeding and discharging machine 100 and is abutted against a discharging device 5 in the automatic feeding and discharging machine 100, and the automatic tray placing device 8 is used for automatically placing a product conveyed by the discharging device 5 on a tray to achieve the purpose of automatic tray placing.

Specifically, the automatic tray arranging device 8 includes a machine table 81 installed on one side of the automatic feeding and discharging machine 100, an upper tray card tray 82 installed on the machine table 81, a tray stacking bin 83 installed on the side of the upper tray card tray 82, a tray arranging mechanism 84 installed between the upper tray card tray 82 and the tray stacking bin 83 and used for taking out and arranging the products in the discharging device 5, a tray conveying mechanism 85 installed between the upper tray card tray 82 and the tray stacking bin 83 and used for conveying the tray at the lowest position of the upper tray card tray 82 to the tray arranging mechanism 84 and the tray stacking bin 83, and a jacking mechanism 86 installed on the tray stacking bin 83 and jacking up the tray to drive the tray to be clamped and positioned in the tray stacking bin 83; one end of the blanking device 5 extends into the space between the upper tray clamping bin 82 and the tray stacking bin 83 and is positioned below the tray arranging mechanism 84. The utility model discloses during operation, this hanging wall card holds in the palm storehouse 82 and stores a plurality of charging trays, and convey the charging tray of hanging wall card holding in the palm storehouse 82 the lowest by charging tray transport mechanism 85 to set mechanism 84 slowly, at this moment, this set mechanism 84 is snatched and neatly put on the charging tray by the product that unloader 5 conveyed, because this charging tray transport mechanism 85 carries out slow conveying to the charging tray, it is equivalent to the Y axle of set mechanism 84, so can simplify the structure of set mechanism 84, can set up Y axle less, and this set mechanism 84 can realize the pendulum material to the charging tray constantly, until putting the charging tray full; then the tray conveying mechanism 85 conveys the tray filled with the products away from the tray placing mechanism 84 and to the tray stacking bin 83, and at the moment, the jacking mechanism 86 jacks up the tray to drive the tray to be clamped and positioned in the tray stacking bin 83, so as to stack the tray. After accomplishing, this climbing mechanism 86 resets, charging tray transport mechanism 85 resets in order to convey empty charging tray to balance mechanism 84 to this circulation, realizes the purpose of automatic balance, still can realize automatic dish, the automatic function of folding the dish of sending simultaneously, takes out again after the charging tray that fills with the product stacks a certain quantity, and it is very convenient that it uses, and need not artifical manually operation basically, greatly reduced intensity of labour to can improve work efficiency, reinforcing market competition.

The blanking device 5 comprises a blanking track 51, a blanking straight vibrator 52 arranged at the lower end of the blanking track 51, an induction optical fiber 54 arranged at the tail end of the blanking track 51 and a second magnet 53 for positioning a product. During operation, the product placed on the blanking material rail 51 is slowly conveyed to the tail end of the blanking material rail 51 in a vibration conveying mode by the blanking straight vibrator 52 and is placed below the automatic balance device 8, when the product is conveyed to the tail end of the blanking material rail 51, the product can be adsorbed and positioned by the second magnet 53 and is detected by the sensing optical fiber 54, and at the moment, the automatic balance device 8 works to grab the product and realize balance.

The upper tray card supporting bin 82 comprises a first frame 821 arranged on the machine table 81, a first chain 822 and a second chain arranged at two ends of one side of the first frame 821, a plurality of first card plates 823 arranged between the first chain 822 and the second chain, a plurality of third chain 824 and a fourth chain arranged at two ends of the other side of the first frame 821, a plurality of second card plates 825 arranged between the third chain 824 and the fourth chain, and a synchronous driving mechanism 80 for driving the first chain 822, the second chain, the third chain 824 and the fourth chain to synchronously operate. One of the trays is supported by a first clamping plate 823 and a second clamping plate 825, and the lowest tray can be placed on the tray conveying mechanism 85 under the conveying of the first chain 822 and the second chain, and the third chain 824 and the fourth chain, so that the tray is conveyed by the tray conveying mechanism 85.

The synchronous driving mechanism 80 includes a first driving shaft 801 and a second driving shaft installed at the upper and lower ends of one side of the first frame 821, a first chain wheel 802 and a second chain wheel installed at the front and rear ends of the first driving shaft 801, a third chain wheel and a fourth chain wheel installed at the front and rear ends of the second driving shaft, a third driving shaft 805 and a fourth driving shaft 804 installed at the upper and lower ends of the other side of the first frame 821, a fifth chain wheel 806 and a sixth chain wheel installed at the front and rear ends of the third driving shaft 805, a seventh chain wheel 807 and an eighth chain wheel installed at the front and rear ends of the fourth driving shaft, a driving spindle 808 installed on the first frame 821 and a driving motor 809 for driving the driving spindle 808 to rotate, wherein the driving spindle 808 and a rotating shaft of the driving motor 809 are connected through a first bevel gear set, one end of the driving spindle 808 and the first driving shaft 801 are connected through a second bevel gear set, and the other end of the driving spindle 808 and the third driving shaft 805 are connected through a third bevel gear set. The first chain 822 is connected between the first sprocket 802 and the third sprocket; the second chain is connected between the second sprocket and the fourth sprocket.

The inner side of the tray stacking bin 83 is provided with a movable supporting plate 831, the tray is supported by the movable supporting plate 831, the lower end face of the movable supporting plate 831 is an inclined plane, when the jacking mechanism 86 jacks up the tray to drive the tray to move upwards in the tray stacking bin 83, and when the outer edge of the tray crosses the movable supporting plate 831, the outer edge of the tray is clamped on the movable supporting plate 831, so that the tray is clamped and positioned in the tray stacking bin 83. At this time, the lift-up mechanism 86 is reset, and the tray conveying mechanism 85 is also made accessible.

The tray transfer mechanism 85 includes a second guide rail 851 that is provided on the machine base 81 and straddles the lower ends of the upper tray card holding magazine 82 and the stacking magazine 83, a tray frame 852 that is attached to the second guide rail 851 via a second slider, and a second motor belt drive unit 853 for driving the tray frame 852 to slide on the second guide rail 851. The tray frame 852 is further provided with elastic clamping pieces 854 protruding upwards around. This tray frame 852 is used for bearing the charging tray, and this elasticity holding piece 854 is used for carrying out the centre gripping location around the charging tray, prevents that the charging tray is unexpected to break away from. In operation, the tray frame 852 with the tray placed thereon is driven by the second motor belt driving assembly 853 to slide on the second guide rail 851, so as to convey the tray and ensure the stability of conveying.

The swing plate mechanism 84 comprises a swing plate X-axis driving module 841, a swing plate X-axis moving seat 842 which is installed on the swing plate X-axis driving module 841 and is driven by the swing plate X-axis driving module 841 to move in the X-axis direction, a swing plate Z-axis driving module 843 which is installed on the swing plate X-axis moving seat 842, and a material taking module 844 which is installed at the lower end of the swing plate Z-axis driving module 843 and is driven by the swing plate Z-axis driving module 843 to move in the Z-axis direction. The material taking module 844 is a clamping jaw for clamping a product in a grabbing mode, or a magnetic suction head for positioning the product in a magnetic suction mode. In this embodiment, the material fetching module 844 is a clamping jaw for clamping the product by a grabbing manner. When the swing plate mechanism 84 works, the swing plate Z-axis driving module 843 and the swing plate X-axis driving module 841 drive the material taking module 844 to move to the discharging device, the material taking module 844 grips a product, and then the swing plate Z-axis driving module 843 and the swing plate X-axis driving module 841 drive the material taking module 844 to move to a material plate, so that the product is placed on the material plate, and the purpose of automatic swing plate is achieved.

In addition, a positioning column is further arranged between the two clamping blocks of the clamping jaw, when the clamping jaw works, the two clamping blocks of the clamping jaw are firstly opened to expose the positioning column, the swinging plate Z-axis driving module 843 drives the clamping jaw to descend to the periphery of a product in which the two clamping blocks are arranged, the positioning column is pressed on the upper end face of the product to realize positioning/orientation, and then the product is clamped by the two clamping blocks.

The jacking mechanism 86 is a cylinder jacking structure. Specifically, the lifting mechanism 86 includes a base plate 861 fixed on the machine 81, a guide sleeve 862 fixed on the base plate 861, a guide rod 863 passing through the guide sleeve 862, a lifting plate 864 fixed at an upper end of the guide rod 863, and a lifting cylinder 865 installed in the base plate 861 for driving the lifting plate 864 to move. During operation, the jacking cylinder 865 drives the jacking plate 864 to move up and down, and at this time, the guide rod 863 slides relative to the guide sleeve 862, thereby ensuring stable lifting of the jacking plate 864.

To sum up, the utility model discloses during operation, this hanging wall card holds in the palm storehouse 82 and stores a plurality of charging trays to hold in the palm the charging tray of storehouse 82 the lowest charging tray to convey slowly to balance mechanism 84 by charging tray transport mechanism 85, at this moment, this balance mechanism 84 then snatchs the product that comes from unloader 5 conveying and neatly puts on the charging tray, because this charging tray transport mechanism 85 carries out slow conveying to the charging tray, it is equivalent to the Y axle of balance mechanism 84, so can simplify balance mechanism 84's structure, can set up the Y axle less, and this balance mechanism 84 can constantly realize the pendulum material to the charging tray, until putting the charging tray full; the tray conveying mechanism 85 then conveys the full trays away from the tray arranging mechanism 84 to the tray stacking bin 83, and the jacking mechanism 86 jacks up the trays to drive the trays to be clamped and positioned in the tray stacking bin 83, so as to stack the trays. After accomplishing, this climbing mechanism 86 resets, charging tray transport mechanism 85 resets in order to convey empty charging tray to balance mechanism 84 to this circulation, realizes the purpose of automatic balance, still can realize automatic dish, the automatic function of folding the dish of sending simultaneously, takes out again after the charging tray that fills with the product stacks a certain quantity, and it is very convenient that it uses, and need not artifical manually operation basically, greatly reduced intensity of labour to can improve work efficiency, reinforcing market competition.

Of course, the above description is only an exemplary embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes and modifications made by the constructions, features, and principles of the present invention in accordance with the claims of the present invention are intended to be included in the scope of the present invention.

Claims

1. Automatic balance device, it sets up on automatic feeding unloader (100) to with unloader (5) butt joint in automatic feeding unloader (100), its characterized in that:

the automatic tray arranging device (8) comprises a machine table (81) arranged on one side of an automatic feeding and discharging machine (100), an upper tray clamping and supporting bin (82) arranged on the machine table (81), a tray stacking bin (83) arranged on the side of the upper tray clamping and supporting bin (82), a tray arranging mechanism (84) arranged between the upper tray clamping and supporting bin (82) and the tray stacking bin (83) and used for taking out products in the discharging device (5) and arranging trays, a tray conveying mechanism (85) arranged between the upper tray clamping and supporting bin (82) and the tray stacking bin (83) and used for conveying a tray on the lowest side of the upper tray clamping and supporting bin (82) to the tray arranging mechanism (84) and the tray stacking bin (83), and a jacking mechanism (86) arranged on the tray stacking bin (83) and used for jacking the tray upwards to drive the tray to clamp and position the tray in the tray stacking bin (83); one end of the blanking device (5) extends into the space between the upper tray clamping bin (82) and the tray stacking bin (83) and is positioned below the tray arranging mechanism (84).

2. The automatic wobble plate apparatus of claim 1, wherein: the upper tray clamping and supporting bin (82) comprises a first frame (821), a first chain (822) and a second chain, a plurality of first clamping plates (823), a third chain (824) and a fourth chain, a plurality of second clamping plates (825) and a synchronous driving mechanism (80), wherein the first frame (821) is arranged on a machine table (81), the first chain (822) and the second chain are arranged at two ends of one side of the first frame (821), the plurality of first clamping plates are arranged between the first chain (822) and the second chain, the plurality of second clamping plates are arranged between the third chain (824) and the fourth chain, and the synchronous driving mechanism (80) is used for driving the first chain (822) and the second chain and the third chain (824) and the fourth chain to run synchronously.

3. The automatic wobble plate apparatus of claim 1, wherein: the tray conveying mechanism (85) comprises a second guide rail (851) which is arranged on the machine table (81) and stretches across the lower ends of the upper tray clamping bin (82) and the stacking bin (83), a tray frame (852) which is arranged on the second guide rail (851) through a second sliding block, and a second motor belt driving assembly (853) which is used for driving the tray frame (852) to slide on the second guide rail (851).

4. The automatic wobble plate apparatus of claim 3, wherein: and elastic clamping sheets (854) protruding upwards are further arranged on the periphery of the tray frame (852).

5. The automatic balance device according to any one of claims 1 to 4, wherein: the swing plate mechanism (84) comprises a swing plate X-axis driving module (841), a swing plate X-axis moving seat (842) which is arranged on the swing plate X-axis driving module (841) and is driven by the swing plate X-axis driving module (841) to move in the X-axis direction, a swing plate Z-axis driving module (843) arranged on the swing plate X-axis moving seat (842), and a material taking module (844) which is arranged at the lower end of the swing plate Z-axis driving module (843) and is driven by the swing plate Z-axis driving module (843) to move in the Z-axis direction.

6. The automatic wobble plate apparatus of claim 5, wherein: the material taking module (844) is a clamping jaw for clamping a product in a grabbing mode or a magnetic suction head for positioning the product in a magnetic suction mode.

7. The automatic wobble plate apparatus of claim 5, wherein: a movable supporting plate (831) is arranged on the inner side of the tray folding bin (83), and the tray is supported through the movable supporting plate (831).

8. The automatic wobble plate apparatus of claim 5, wherein: jacking mechanism (86) including be fixed in base plate (861) on board (81), if be fixed in uide bushing (862) on this base plate (861), wear to locate guide bar (863) among this uide bushing (862), be fixed in jacking board (864) of this guide bar (863) upper end and install in this base plate (861) and be used for driving jacking cylinder (865) that this jacking board (864) removed.

9. The automatic wobble plate apparatus of claim 5, wherein: the blanking device (5) comprises a blanking track (51), a blanking straight vibrator (52) arranged at the lower end of the blanking track (51), an induction optical fiber (54) arranged at the tail end of the blanking track (51) and a second magnet (53) used for positioning a product.