CN217422976U - Full-automatic rubber-insulated-wire lamp paster point glues combination machine - Google Patents
Full-automatic rubber-insulated-wire lamp paster point glues combination machine Download PDFInfo
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- CN217422976U CN217422976U CN202220605887.7U CN202220605887U CN217422976U CN 217422976 U CN217422976 U CN 217422976U CN 202220605887 U CN202220605887 U CN 202220605887U CN 217422976 U CN217422976 U CN 217422976U
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Abstract
The utility model discloses a full-automatic rubber-insulated-wire lamp paster dispensing combination machine, belonging to the technical field of machining equipment, comprising a frame (20) and a material rack (21), a material feeding mechanism (2101) and a material receiving mechanism (2201) are arranged on the material rack (21), a turntable (2001) is arranged on the frame (20), a clamp group is arranged on the turntable (2001), an opening mechanism (1), a wire feeding mechanism (2), a wire stripping mechanism (3), a power supply mechanism (4), a tinning mechanism (5), a lamp bead feeding mechanism (6), a welding mechanism (7), a lamp bead detection mechanism (8), a dispenser mechanism (9) and a curing mechanism (10) are sequentially arranged on a frame (20) outside a turntable (2001), the utility model distributes various processing mechanisms on the circumferential outer side of the turntable according to the processing process, can effectively reduce occupation space, can carry out the lamp pearl equipment to 2 to 4 wires that set up side by side automatically.
Description
Technical Field
The utility model belongs to the technical field of machining equipment, the combination machine is glued to full-automatic rubber-insulated-wire lamp paster point that a series of processing such as send line, wire stripping, lamp pearl material loading of automatic completion rubber-insulated-wire lamp specifically says so and relates to.
Background
The Chinese invention patent with the application date of 2017, 08 and 29 and the application number of 201710754592.X discloses full-automatic LED lamp string assembling equipment, which comprises a turntable conveying mechanism, a wire feeding mechanism, an LED feeding mechanism, a tin dispensing mechanism, a wire stripping mechanism, a welding mechanism, a glue dispensing mechanism and a material receiving mechanism, wherein the LED feeding mechanism is used for placing a patch LED on an LED fixed material sucking component assembly; the tin dispensing mechanism is used for coating tin paste on the anode and the cathode of the SMD LED; the wire stripping mechanism is used for stripping a paint layer on the surface of the wire; the welding mechanism is used for welding the surface mounted LED at the position of the wire where paint is stripped; the welding power supply mechanism is used for carrying out photoelectric detection on the welded surface mount LED; the glue dispensing mechanism is used for coating glue solution on the surface of the surface-mounted LED and solidifying the glue solution; the receiving mechanism is used for receiving the LED lamp string. The full-automatic LED lamp string assembling equipment improves the processing efficiency of the LED lamp string, reduces the production cost, and is reasonable in layout and small in occupied space.
But foretell full-automatic equipment of LED lamp cluster needs the multiunit to send the cooperation of line subassembly when production man-hour, accomplishes sending the line to different processing agency, and equipment structure is comparatively complicated, and the full-automatic equipment of foretell full-automatic equipment of LED lamp cluster can't carry out the lamp pearl equipment to 2 to 4 wires that set up side by side in the same skin line lamp.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problem that equipment structure is comparatively complicated among the prior art, can't carry out the technical problem that the lamp pearl was assembled to the wire that sets up side by side 2 to 4 in the same leather line lamp, provide one kind and distribute multiple machining mechanism in the carousel circumference outside according to the course of working, can carry out the full-automatic leather line lamp paster point glue combiner that the lamp pearl was assembled to the wire that sets up side by side 2 to 4 in the same leather line lamp.
In order to solve the technical problem, the utility model provides a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, including frame and work or material rest the work or material rest on be provided with drop feed mechanism and receiving agencies the frame on be provided with the decollator on be provided with the carousel the outer fringe circumference direction of carousel evenly is provided with the clamp group, clamp group include clamp one and clamp two set gradually in the frame of the carousel outside be provided with the opening mechanism that is used for opening the clamp group, be used for pulling and heating the wire send the line mechanism, be used for the wire stripping mechanism of skinning the wire, be used for the power supply mechanism of power supply to the wire, be used for to the mechanism of tinning of wire department of skinning, be used for placing the lamp pearl feed mechanism of lamp pearl in the department of tinning the wire, be used for lamp pearl and wire welded welding mechanism, be used for detecting the lamp pearl detection mechanism of lamp pearl, The glue dispensing mechanism is used for dispensing glue for the lamp beads and the curing mechanism is used for solidifying glue, and the opening mechanism, the wire stripping mechanism, the power supply mechanism, the tin feeding mechanism, the welding mechanism and the glue dispensing mechanism are respectively connected with the cam mechanism below the rotary table.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, opening mechanism include support one and compact heap fixed plate one, be provided with compact heap one and compact heap two on compact heap fixed plate one, compact heap one and compact heap two sets up in clamp group top, compact heap one and compact heap two set up to individual respectively.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster, send line mechanism include support two, set up the roller set and the wire heater block that are used for drawing the wire on support two.
As a further improvement of the utility model, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, wire stripping mechanism include support three on be provided with slider mount one and drive slider mount horizontal migration's driving piece one be provided with slider one and slider two on the slider mount to and the connecting piece one of link block one and slider two sets up wire stripping cutter one on slider one, set up wire stripping cutter two on slider two, wire stripping cutter one and wire stripping cutter two vertically set up relatively, set up driving piece two of drive slider one longitudinal movement below the slider, still set up the hold-down mechanism of opening that is used for opening, compresses tightly the pincers group on support three.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, open hold-down mechanism include compact heap fixed plate two, set up compact heap three and compact heap four on compact heap fixed plate two the three lower extremes of compact heap are provided with running roller three.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, power supply mechanism include support four, contact piece and contact piece mount, set up the contact piece mount on support four, the contact piece is fixed on the contact piece mount, the contact piece is connected with the power.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster, the contact piece set up to 2 to 4, set up the insulating piece between the contact piece, the contact piece surface sets up to the arc.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, last tin mechanism include support five, tin sticky head mount, be stained with tin head, soldering tin cream section of thick bamboo mount and soldering tin cream section of thick bamboo, set up tin sticky head mount on support five, tin sticky head fixes on tin sticky head mount, tin sticky head sets up to 2 to 4, sets up soldering tin cream section of thick bamboo mount on support five, soldering tin cream section of thick bamboo sets up in soldering tin cream section of thick bamboo mount top, sets up the rotatory driving piece three of drive soldering tin cream section of thick bamboo below soldering tin cream section of thick bamboo mount.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster set up in the soldering tin cream section of thick bamboo and carry the tin board, carry the tin board and set up to 1 to 4, carry the tin board and fix on carrying the tin board mount, carry the tin board mount setting on support five.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, lamp pearl feed mechanism include six and lamp pearl work or material rests on the support, set up the sucking disc that is used for absorbing the lamp pearl and drive sucking disc on six supports and clamp the driving piece four of composition direction reciprocating motion, drive sucking disc vertical reciprocating motion's driving piece five and drive sucking disc rotatory driving piece six, the sucking disc be connected with air exhaust mechanism lamp pearl work or material rest on set up the conveyer belt that is used for carrying the lamp pearl.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, the sucking disc setting on the sucking disc fixed axle, the sucking disc fixed axle sets up in the axis of rotation of driving piece six, is provided with the spring locating part in the axis of rotation of driving piece six, is provided with elastic component one between spring locating part and sucking disc, driving piece six sets up on driving piece five, driving piece five sets up on driving piece four.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, welding mechanism include support seven and the heater block of setting on support seven, the heater block setting is in the below of wire.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster, welding mechanism be provided with the line ball pole, the line ball pole sets up in the top of wire, the line ball pole sets up with the heater block relatively, sets up through-hole one in the line ball pole, through-hole one is connected with the mechanism of bleeding.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, lamp pearl detection mechanism include support eight, set up induction system one on support eight.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, the point gum machine construct including support nine, the head is glued to the point and glue the head fixed plate, the head is glued to the point sets up on the head fixed plate is glued to the point, the head fixed plate is glued to the point sets up on support nine, sets up the injecting glue ware on gluing the head, sets up the groove that gathers materials below gluing the head, sets up the cushion in the groove that gathers materials.
As a further improvement measure of the utility model, the above-mentioned combination machine is glued to full-automatic rubber-insulated-wire lamp paster point sets up the adjusting part who is used for adjusting dispensing head horizontal position and longitudinal position on support nine.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, point gum machine construct and set up to 2 groups, set up the preliminary cure part between 2 groups point gum machine constructs, the preliminary cure part include ultraviolet ray illuminator one, set up the supply-air outlet in ultraviolet ray illuminator one's below.
As the utility model discloses a further improvement measure, foretell combination machine is glued to full-automatic rubber-insulated-wire lamp paster, solidification mechanism include support ten, set up solidification part, solidification part in the support ten and include that upper and lower relative sets up ultraviolet illuminator two, two tops and the below that are located the tong group of ultraviolet illuminator respectively, solidification part set up to 2 to 6 groups.
As the utility model discloses a further improvement measure, foretell combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, drop feed mechanism including setting up pivot one on the work or material rest, pivot one on set up the storage tray, the work or material rest on vertically set up slide rail three, the fixed pulley one that is provided with in upper end of slide rail three, slide rail three on be provided with slider three, slider three on be provided with movable pulley one, one side of slide rail three is provided with response piece one and response piece two.
As the utility model discloses a further improvement measure, foretell a combination machine is glued to full-automatic rubber-insulated-wire lamp paster point, receiving agencies, including setting up pivot two on the work or material rest, pivot two on set up the storage tray, the work or material rest on vertically set up slide rail four, the fixed pulley two that is provided with in upper end of slide rail four, slide rail four on be provided with slider four, slider four on be provided with movable pulley two, one side of slide rail four is provided with response piece three and response piece four, sets up the regulating wheel of adjusting wire horizontal migration between pivot two and fixed pulley two, the regulating wheel is driven by actuating mechanism.
Compared with the technology, the utility model has the advantages of: 1. by arranging the wire feeding mechanism, the wires can be heated and softened and then fed into the clamp group of the turntable to be clamped, so that the wires can be continuously processed on the turntable; 2. the wire stripping mechanism is arranged, so that the softened wire can be stripped, and an iron core of the wire is exposed; 3. the power supply mechanism is arranged, so that power can be supplied to the wire, and the lamp beads on the wire emit light; 4. by arranging the tin feeding mechanism, the soldering paste can be coated on the peeling part of the lead; 5. by arranging the lamp bead feeding mechanism, the lamp beads can be arranged on the conducting wires coated with the soldering paste; 6. by arranging the welding mechanism, the soldering paste can be melted, and the lamp beads and the conducting wires are welded; 7. by arranging the lamp bead detection mechanism, the on-off condition of the lamp beads can be detected when the conducting wire is electrified; 8. by arranging the dispensing mechanism, the lamp bead detection can be finished by dispensing; 9. through setting up solidification mechanism, can solidify the glue of gluing the lamp pearl point.
Drawings
Fig. 1 is a plan view of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a perspective view of the present invention.
Fig. 4 is a second perspective view of the present invention.
Fig. 5 is a front view of the opening mechanism of the present invention.
Fig. 6 is a perspective view of the opening mechanism of the present invention.
Fig. 7 is a front view of the wire feeding mechanism of the present invention.
Fig. 8 is a perspective view of the wire feeding mechanism of the present invention.
Fig. 9 is a front view of the stay wire fixing component of the present invention.
Fig. 10 is a perspective view of the stay wire fixing member of the present invention.
Fig. 11 is a perspective view of the wire feeding member of the present invention.
Fig. 12 is a front view of the wire stripping mechanism and the pressing mechanism.
Fig. 13 is a perspective view of the wire stripping mechanism and the opening and pressing mechanism of the present invention.
Fig. 14 is a front view of the power supply mechanism and the wire cutting mechanism of the present invention.
Fig. 15 is a perspective view of the power supply mechanism and the thread cutting mechanism of the present invention.
Fig. 16 is a perspective view of the tinning mechanism of the present invention.
Fig. 17 is a second perspective view of the soldering mechanism of the present invention.
Fig. 18 is the utility model discloses lamp pearl feed mechanism elevation.
Fig. 19 is an enlarged view of a portion a in fig. 17.
Fig. 20 is the utility model discloses lamp pearl feed mechanism stereogram.
Fig. 21 is a front view of the welding mechanism of the present invention.
Fig. 22 is a perspective view of the welding mechanism of the present invention.
Fig. 23 is the utility model discloses lamp pearl detection mechanism stereogram.
Fig. 24 is a front view of the dispensing mechanism of the present invention.
Fig. 25 is a perspective view of the glue dispensing mechanism of the present invention.
Fig. 26 is a front view of the curing mechanism of the present invention.
Fig. 27 is a perspective view of the curing mechanism of the present invention.
Fig. 28 is a perspective view of the material rack and the material discharging mechanism of the present invention.
Fig. 29 is a perspective view of the material rack and the material receiving mechanism of the present invention.
The reference numbers indicate: 1-opening mechanism, 101-bracket I, 102-pressing block fixing plate I, 103-pressing block I, 104-pressing block II, 105-sliding rail V, 106-sliding block V, 107-elastic piece II, 108-roller I, 109-roller II;
2-wire feeding mechanism, 201-support II, 202-roller set, 203-wire heating component, 204-connecting rod, 205-cylinder I, 206-wire drawing rod, 207-driving piece eight, 208-support eleven, 209-driving wheel, 210-driven wheel, 211-synchronous belt, 212-sliding rail nineteen, 213-sliding block nineteen, 214-support twelve, 215-driving piece nine, 216-push plate, 217-wire feeding plate I, 218-wire feeding plate II, 219-groove I, 220-groove II;
3-wire stripping mechanism, 301-bracket three, 302-slide block fixing frame one, 303-driving piece one, 304-slide block one, 305-slide block two, 306-connecting piece one, 307-wire stripping cutter one, 308-wire stripping cutter two, 309-driving piece two, 310-pressing block fixing plate two, 311-pressing block three, 312-pressing block four, 313-roller three, 314-sliding rail six, 315-slide block six, 316-fixing shaft, 317-cutter fixing frame one, 318-cutter fixing frame two, 319-limiting piece one, 320-sliding rail seven, 321-slide block seven, 322-elastic piece three, 323-cylinder two, 324-top line plate, 325-driving piece seven, 326-groove three, 327-groove four, 328-shifting rod one, 329-poke rod two, 330-slide rail one, 331-slide rail two;
4-power supply mechanism, 401-bracket four, 402-contact piece, 403-contact piece fixing frame, 404-slide rail eight, 405-slide block eight;
5-tinning mechanism, 501-bracket five, 502-tin pick-up head fixing frame, 503-tin pick-up head, 504-tin soldering paste barrel fixing frame, 505-tin soldering paste barrel, 506-driving piece three, 507-tin lifting plate, 508-tin lifting plate fixing frame, 509-slide rail nine, 510-slide block nine, 511-slide rail ten, 512-slide block ten, 513-slide rail eleven, 514-slide block eleven and 515-fixing rod;
6-lamp bead feeding mechanism, 601-six bracket, 602-lamp bead rack, 603-sucker, 604-driving part four, 605-driving part five, 606-driving part six, 607-conveyor belt, 608-sucker fixing shaft, 609-elastic part one, 610-rotating shaft and 611-spring limiting piece;
7-a welding mechanism, 701-a bracket seven, 702-a heating part, 703-a top line rod, 704-a slide rail twelve, 705-a slide block twelve, 706-a slide rail thirteen, 707-a slide block thirteen, 708-a top line rod fixing frame;
8-a lamp bead detection mechanism, 801-a seventh support and 802-a first induction device;
9-glue dispensing mechanism, 901-nine support, 902-glue dispensing head, 903-glue dispensing head fixing plate, 904-glue dispenser, 905-material collecting groove, 906-cushion block, 907-primary curing component, 908-ultraviolet light emitter I, 909-air supply opening, 910-slide rail fourteen, 911-slide rail fourteen, 912-two limiting piece, 913-slide rail fifteen, 914-slide block fifteen, 915-slide rail sixteen, 916-slide block sixteen, 917-three limiting piece, 918-three cylinder, 919-slide rail seventeen, 920-seventeen slide block and 921-four cylinder;
10-curing mechanism, 1001-bracket ten, 1002-curing member, 1003-ultraviolet light emitter;
20-frame, 2001-turntable, 2002-clamp one, 2003-clamp two, 2004-lead rod;
21-a material rack, 2101-a material placing mechanism, 2102-a first rotating shaft, 2103-a third sliding rail, 2104-a first fixed pulley, 2105-a third sliding block, 2106-a first movable pulley, 2107-a first induction piece and 2108-a second induction piece;
2201-material receiving mechanism, 2202-rotating shaft II, 2203-sliding rail IV, 2204-fixed pulley II, 2205-sliding block IV, 2206-movable pulley II, 2207-sensing part III, 2208-sensing part IV, 2209-adjusting wheel, 2210-sliding rail eighteen and 2211-sliding block eighteen;
30-wire cutting mechanism, 3001-groove body I, 3002-sliding block fixing frame II, 3003-sliding block twenty, 3004-sliding block twenty-one, 3005-groove five, 3006-groove six, 3007-groove seven, 3008-connecting piece II, 3009-fixing shaft II, 3010-poking rod III, 3011-poking rod IV, 3012-cylinder five, 3013-cutter fixing frame five, 3014-wire cutting cutter, 3015-supporting block I, 3016-sliding rail twenty and 3017-sliding rail twenty-one;
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
On the contrary, the invention is intended to cover alternatives, modifications, equivalents and alternatives which may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in order to provide a better understanding of the present invention to the public, certain specific details are set forth in the following detailed description of the invention. It will be apparent to those skilled in the art that the present invention may be practiced without these specific details.
The terms "horizontal", "upper", "lower", "left", "right", "front", "rear", and the like as used herein are for illustrative purposes only.
In a first embodiment, the wire processed in this embodiment is a wire with 2 copper core wires arranged side by side.
As shown in fig. 1, 3, 4 and 28, the fully automatic rubber-insulated-wire lamp adhesive-dispensing combination machine comprises a frame 20 and a cam mechanism, wherein a material rack 21 is arranged on one side of the frame 20, a material-placing mechanism 2101 is arranged on the material rack 21, the material-placing mechanism 2101 comprises a first rotating shaft 2102 arranged on the material rack 21, a material storage disc is arranged on the first rotating shaft 2102, the material storage disc is used for winding and placing unprocessed wires, the first rotating shaft 2102 is driven by a servo motor to rotate, the material storage disc synchronously rotates to discharge the unprocessed wires when the first rotating shaft 2102 rotates, a third sliding rail 2103 is longitudinally arranged on the material rack 21, a third sliding block 2105 is arranged on the third sliding rail 2103, a first movable pulley 2106 is arranged on the third sliding block 2105, a first fixed pulley 2104 is fixedly arranged at the upper end of the third sliding rail 2103, the wires are discharged from the material storage disc, sequentially pass through the first fixed pulley 2104 and the first movable pulley 2106 and then are led out to the first fixed pulley 2103, a first inductor 2107 and a second inductor 2108 are arranged on one side of the third sliding rail 2103, the first sensing piece 2106 and the second sensing piece 2107 are used for sensing the position of the first movable pulley 2106.
When the full-automatic rubber-insulated-wire lamp paster and glue dispensing combination machine starts to work, one end of a wire is dragged by traction force, the first rotating shaft 2102 rotates to enable the storage disc to release the wire to be processed, at the moment, the length of the wire between the first fixed pulley 2104 and the first movable pulley 2106 is lengthened, the first movable pulley 2106 moves downwards along the third sliding rail 2103 until the second sensing part 2108 detects the first movable pulley 2106, at the moment, the storage disc stops rotating, the wire is continuously dragged by the traction force at the other end, the length of the wire between the first fixed pulley 2104 and the first movable pulley 2106 is shortened, the first movable pulley 2106 moves upwards along the third sliding rail 2103 until the first sensing part 2106 detects the first movable pulley 2106, at the moment, the storage disc starts to rotate to release the wire, and the reciprocating motion is carried out, so that the tension force of the wire between the first fixed pulley 2104 and the first movable pulley 2106 can be kept within a certain range, the wire cannot be broken due to overlarge tension force, and cannot be loosened due to the tension force, the processing is influenced, so that the purpose of uniform line feeding can be achieved.
As shown in fig. 1 to 4, a rack 20 is provided with a splitter, the splitter is provided with a rotary disc 2001, the splitter controls the rotary disc 2001 to rotate intermittently by a fixed angle, clamp groups are uniformly arranged on the outer side of the rotary disc 2001 in the circumferential direction, each clamp group comprises a clamp i 2002 and a clamp ii 2003, the clamp i 2002 and the clamp ii 2003 are used for clamping a conductor, and the clamp i 2002 and the clamp ii 2003 are in a clamping state in a natural state, an opening mechanism 1 for opening the clamp groups, a wire feeding mechanism 2 for drawing and heating the conductor, a wire stripping mechanism 3 for stripping the conductor, a power supply mechanism 4 for supplying power to the conductor, a tin applying mechanism 5 for applying tin to the conductor, a lamp bead feeding mechanism 6 for placing a lamp bead on the conductor, a welding mechanism 7 for welding the lamp bead and the conductor, a lamp bead detection mechanism 8 for detecting the lamp bead, and a lamp bead are sequentially arranged on the rack 20 on the outer side of the rotary disc 2001, A point gum machine constructs 9 and is used for making the solidification mechanism 10 that glue solidifies for giving lamp pearl point, carousel 2001 rotates once, send line mechanism 2, wire stripping mechanism 3, power supply mechanism 4, go up tin mechanism 5, lamp pearl feed mechanism 6, welding mechanism 7, lamp pearl detection mechanism 8, point gum machine constructs 9 and solidification mechanism 10 and processes the wire on the clamp group rather than corresponding simultaneously, can improve work efficiency like this, be provided with cam mechanism in the below of carousel 2001, opening mechanism 1, wire stripping mechanism 3, power supply mechanism 4, go up tin mechanism 5, welding mechanism 7 and point gum machine construct 9 and be connected with cam mechanism respectively, realize that each mechanism mutually supports, realize the simultaneous working.
As shown in fig. 1 to 6, the opening mechanism 1 includes a first bracket 101 and a first clamp block fixing plate 102, a fifth slide rail 105 is longitudinally arranged on the second bracket 101, a fifth slide block 106 is arranged on the fifth slide rail 105, a cam mechanism drives the fifth slide block 106 to move on the fifth slide rail 105, the first clamp block fixing plate 102 is arranged at the upper end of the fifth slide block 106, a second elastic member 107 is arranged between the first clamp block fixing plate 102 and the fifth slide rail 105, the second elastic member 107 is arranged as a spring, the spring can play a role of buffering and resetting, the first clamp block 103 and the second clamp block 104 are arranged on the first clamp block fixing plate 102, the first clamp block 103 and the second clamp block 104 are both arranged above a clamp group, the first clamp block 103 is arranged above the clamp group at the loading end, the second clamp block 104 is arranged above the clamp group at the unloading end, when the first clamp block 103 presses down the clamp arms of the first clamp 2002 and the second clamp 2003, the clamp group can be opened, the wire feeding mechanism 2 is convenient to feed wires; when the second pressing block 104 presses the clamp arms of the first clamp 2002 and the second clamp 2003 downwards, the clamp group can be opened, and the processed wire is discharged; the number of the first pressing blocks 103 and the number of the second pressing blocks 104 are 2, and 2 pressing blocks 103 or 2 pressing blocks 104 can press the clamp arms of the first clamp 2002 and the second clamp 2003 respectively. The lower end parts of the 2 first pressing blocks 103 are respectively provided with a first roller 108, the lower end parts of the 2 second pressing blocks 104 are respectively provided with a second roller 109, the first roller 108 and the second roller 109 are respectively opposite to the clamp arms of the first clamp 2002 and the second clamp 2003, and the first roller 108 and the second roller 109 can reduce the abrasion of the first clamp 2002 and the second clamp 2003 while pressing the clamp arms of the first clamp 2002 and the second clamp 2003.
As shown in fig. 1, 2, 3, 7 and 8, the wire feeding mechanism 2 comprises a second support 201, a roller set 202 arranged on the second support 201 for drawing the wire, and a wire heating member 203, wherein the roller set 202 is oriented in a direction forming an angle of 90 degrees with the clamp set at the wire feeding station 1, the wire led out from the first fixed pulley 2104 enters the roller set 202, is guided by the roller set 202 and enters the clamp set to be clamped by the first clamp 2002 and the second clamp 2003, the wire heating member 203 is arranged below the wire and contacts with the wire, the wire is heated by the wire heating member 203 when moving on the roller set 202 due to the rotation of the rotary disc 2001, so that the skin of the wire can be softened, and the wire can be stripped by the wire stripping mechanism 3.
When the cam mechanism drives the slide block five 106 to move downwards, the pressing block fixing plate one 102 moves downwards, the roller one 108 and the roller two 109 move downwards to respectively press the clamp arms of the clamp group heavy clamp one 2002 and the clamp group two 2003 at the wire feeding mechanism 2, so that the clamp group is opened, as the facing direction of the roller group 202 forms a 90-degree included angle with the clamp group at the wire feeding station 2, the turntable 2001 rotates, the lead led out from the roller group 202 directly enters the jaws of the clamp one 2002 and the clamp group two 2003, when the clamp one 2002 and the clamp group two 2003 need to be clamped again, the slide block five 106 can be driven to move upwards through the resetting function of the elastic piece two 107 and the cam mechanism to reset, the pressing block fixing plate one 102 and the pressing block one 103 move upwards, and the roller one 108 and the roller two 109 respectively leave the clamp arms of the clamp one 2002 and the clamp group two 2003, so that the clamp group 2002 and the clamp group two 2003 are clamped again.
As shown in fig. 1 to 4, 12 and 13, the wire stripping mechanism 3 includes a bracket three 301, a slide rail six 314 is horizontally disposed on the bracket three 301, a slide block six 315 is disposed on the slide rail six 314, a driving member one 303 drives the slide block six 315 to horizontally move on the slide rail six 314, the driving member one 303 is connected with the cam mechanism, a slide block mount one 302 is disposed on the slide block six 315, a slide rail one 330 and a slide rail two 331 are disposed on the slide block mount one 302, a slide block one 304 and a slide block two 305 are disposed on the slide rail one 330 and the slide rail two 331, a connecting member one 306 is disposed between the slide block one 304 and the slide block two 305, a fixed shaft one 316 is disposed on the slide block mount one 302, the middle of the connecting member one 306 is disposed on the fixed shaft one 316, the connecting member one 306 can rotate on the fixed shaft one 316, a groove three 326 and a groove four 327 are respectively disposed on the slide block one 304 and the slide block two 305, a poke rod one 328 and a poke rod two 329 are respectively disposed at two ends of the connecting member one 306, the first toggle rod 328 and the second toggle rod 329 are respectively arranged in the third groove 326 and the fourth groove 327, the second driving member 309 for driving the first slider 304 to move on the first slide rail 330 is arranged below the first slider 304, the second driving member 309 is connected with the cam mechanism, when the first slider 304 is driven to move downwards by the second driving member 309, the first connecting member 306 drives the second slider 305 to move upwards, and when the first slider 304 is driven to move upwards by the cam mechanism, the second slider 305 is driven to move downwards by the first connecting member 306.
A first cutter fixing frame 317 is arranged on the first sliding block 304, a second cutter fixing frame 318 is arranged on the second sliding block 305, a first limiting piece 319 which is opposite to the second cutter fixing frame 318 is arranged on the first cutter fixing frame 317, a first wire stripping cutter 307 is arranged on the first cutter fixing frame 317, a second wire stripping cutter 308 is arranged on the second cutter fixing frame 318, the first wire stripping cutter 307 and the second wire stripping cutter 308 are longitudinally opposite, the first wire stripping cutter 307 and the second wire stripping cutter 308 can cut into the skin of a lead and are used for stripping the lead, the first limiting piece 319 can limit the gap between the first wire stripping cutter 307 and the second wire stripping cutter 308, the first wire stripping cutter 307 and the second wire stripping cutter 308 can just cut into the insulating layer of the lead, and the copper core wire of the lead is prevented from being cut; when the first sliding block 304 moves downwards and the second sliding block 305 moves upwards, the first wire stripping cutter 307 and the second wire stripping cutter 308 are close to each other, and the knife edges of the first wire stripping cutter 307 and the second wire stripping cutter 308 are respectively cut into the insulating layers on the upper surface and the lower surface of the lead; when the first sliding block 304 moves upwards and the second sliding block 305 moves downwards, the first wire stripping cutter 307 and the second wire stripping cutter 308 are away from each other and reset.
An opening and pressing mechanism for opening and pressing the clamp group is further arranged on the third support 301, the opening and pressing mechanism comprises a sliding rail seven 320 longitudinally arranged on the third support 301, a sliding block seven 321 is arranged on the sliding rail seven 320, a driving piece seven 325 is arranged below the sliding block seven 321, the driving piece seven 325 drives the sliding rail seven 320 to longitudinally move, and the driving piece seven 325 is connected with the cam mechanism; a second pressing block fixing plate 310 is arranged on the sliding block seventh 321, a third elastic piece 322 is arranged between the second pressing block fixing plate 310 and the sliding rail seventh 320, the third elastic piece 322 is arranged as a spring, the spring can play a role in buffering and resetting, a third pressing block 311 and a fourth pressing block 312 are arranged on the second pressing block fixing plate 310, the third pressing block 311 is arranged above a first 2002 clamp arm at the wire stripping mechanism 3, the fourth pressing block 312 is arranged above a second 2003 clamp jaw at the wire stripping mechanism 3, a third roller 313 is arranged at the lower end of the third pressing block 311, and the third roller 313 can reduce the abrasion of the first 2002 clamp while pressing the clamp arm of the first 2002; when the driving piece seven 325 drives the sliding block seven 321 to move downwards, the second pressing block fixing plate 310 moves downwards, the third elastic piece 322 contracts, the third roller 313 moves downwards and presses the clamp arm of the first clamp 2002, the first clamp 2002 is opened, and the fourth pressing block 312 presses the jaw of the second clamp 2003, so that the second clamp 2003 clamps the wire, and the wire at the second clamp 2003 is prevented from shifting during wire stripping. When the clamp I2002 needs to be clamped again, the slide block seven 321 can be driven to move upwards and reset through the reset action of the spring and the driving piece seven 325, so that the pressing block fixing plate two 310 moves upwards, the roller three 313 leaves the clamp arm of the clamp I2002, and the clamp I2002 is clamped again.
After the wire feeding mechanism 2 finishes heating and feeding the wires, the turntable 2001 rotates to position the heated wires at the wire stripping mechanism 3, and the wire stripping mechanism 3 strips the wires. The cam mechanism drives the first sliding block 304 to move downwards, the first connecting piece 306 drives the second sliding block 305 to move upwards, the first cutter fixing frame 317 and the second cutter fixing frame 318 approach each other until the first limiting piece 319 contacts with the second cutter fixing frame 203, at the moment, the first wire stripping cutter 307 and the second wire stripping cutter 308 just cut into an insulating layer of a wire, the seventh driving piece 325 drives the opening and pressing mechanism to open the first clamp 2002 and clamp the second clamp 2003, the first driving piece 303 drives the sixth sliding block 315 to slightly move towards the first clamp 2002 along the axial direction of the wire, so that the insulating layer of the wire is separated from each other, and the first wire stripping cutter 307 and the second wire stripping cutter 308 complete wire stripping operation on the wire. During resetting, the first driving piece 303 drives the second sliding block 315 to slightly move towards the second clamp 2003 along the axial direction of the lead for resetting, the seventh driving piece 325 drives the opening and closing mechanism to enable the first clamp 2002 to reset and clamp the lead, the second driving piece 309 drives the first sliding block 304 to move upwards, and the first connecting piece 306 drives the second sliding block 305 to move downwards to complete resetting.
As shown in fig. 1, 3, 4, 14 and 15, the power supply mechanism 4 includes a bracket four 401 disposed on the frame 20, a slide rail eight 404 is longitudinally disposed on the bracket four 401, a slide block eight 405 is disposed on the slide rail eight 404, the slide block eight 405 is connected to a cam mechanism, the cam mechanism can drive the slide block eight 405 to longitudinally move on the slide rail eight 404, a contact piece holder 403 is disposed on the slide block eight 405, a contact piece 402 is disposed on the contact piece holder 403, the contact piece 402 is connected to a power supply, when the contact piece 402 is contacted with a copper core wire in a lead wire, can give the wire power supply, contact piece 402 sets up 2, and 2 contact pieces 402 connect the positive and negative pole of power respectively, and 2 contact pieces 402 can contact respectively with two copper core wires that set up side by side, can give the power supply of copper core wire, and the surface of contact piece 402 sets up to the arc, and like this can be better with the contact of copper core wire.
After the wire stripping mechanism 3 finishes wire stripping processing on a wire, the turntable 2001 rotates to enable the wire subjected to wire stripping to be located at the power supply mechanism 4, the cam mechanism drives the slide block eight 405 to move downwards to enable the contact piece fixing frame 403 to move downwards, 2 contact pieces 402 on the contact piece fixing frame 403 are respectively contacted with two copper core wires arranged side by side, the power supply mechanism 4 supplies power to the copper core wires, the two copper core wires can be respectively connected with a positive electrode and a negative electrode of a power supply to form a loop, and a lamp bead welded on the wire emits light, so that detection can be performed on a subsequent lamp bead detection mechanism.
As shown in fig. 1, 3, 4, 16 and 17, the soldering mechanism 5 includes a support five 501 disposed on the frame 20, a slide rail nine 509 is longitudinally disposed on the support five 501, a slide block nine 510 is disposed on the slide rail nine 509, a cam mechanism drives the slide block nine 510 to move on the slide rail nine 509, a slide rail ten 511 is horizontally disposed on the slide block nine 510, a slide block ten 512 is disposed on the slide rail ten 511, a solder head fixing frame 502 is disposed on the slide block ten 512, 2 solder heads 503 are disposed on the solder head fixing frame 502, the solder heads 503 can apply solder paste onto the copper core wires after being applied with solder paste, and the 2 solder heads are horizontally disposed in a staggered manner, so that solder paste can be simultaneously applied onto two different copper core wires on two front and rear clamp groups at a time, and if two different copper core wires of the same clamp group are simultaneously applied with solder paste, the solder paste of the two copper core wires can be adhered to each other, the misplacement arrangement can prevent the solder paste from adhering. Be provided with soldering tin cream section of thick bamboo mount 504 on the support 501, the top of soldering tin cream section of thick bamboo mount 504 is provided with a soldering tin cream section of thick bamboo 505, and a soldering tin cream section of thick bamboo 505 is used for placing the soldering tin cream, and 2 tin sticky head 503 sets up in a soldering tin cream section of thick bamboo 505 top, and the below of a soldering tin cream section of thick bamboo mount 504 is provided with three 506 of the rotatory driving piece of a drive soldering tin cream section of thick bamboo 505, and three 506 of driving piece set up to the motor.
The bracket 501 is also longitudinally provided with eleven slide rails 513, eleven sliders 514 are arranged on the eleven slide rails 513, the cam mechanism drives the eleven sliders 514 to move on the eleven slide rails 513, the eleven sliders 514 are provided with a tin lifting plate fixing frame 508, the tin lifting plate fixing frame 508 is provided with 2 fixing rods 515, the lower ends of the 2 fixing rods 515 are correspondingly provided with 2 tin lifting plates 507, the tin lifting plates 507 are arranged in the tin solder paste cylinder 505, the fixing rods 515 are used for connecting the tin lifting plates 507, when the driving piece three 506 drives the tin solder paste cylinder 505 to rotate, the fixing rods 515 can play a role of stirring the tin solder paste to prevent the tin solder paste from solidifying, the tin lifting plates 507 can lift the tin solder paste in the tin solder paste cylinder 505 and dip the tin dip heads 503, the tin dip heads 503 can be coated with a proper amount of tin solder paste through the tin lifting plates to prevent the tin dip heads 503 from being excessive tin paste from causing the tin paste on the copper core wires to be adhered, the 2 tin extracting plates 507 are respectively opposite to the two tin dipping heads 503.
When the turntable 2001 rotates, the lead is positioned at the soldering mechanism 5, and the soldering paste is applied to the copper core wire of the lead by the soldering mechanism 5. The cam mechanism drives the eleventh slider 514 to move upwards, so that the solder lifting plate 507 moves upwards, the solder lifting plate 507 lifts solder paste in the solder paste cylinder 505 and contacts with the solder wetting head 503 above, so that the solder wetting head 503 is coated with a proper amount of solder paste, and the cam mechanism drives the eleventh slider 514 to move downwards for resetting; after the cam mechanism drives the slider ten 512 to move towards the direction of the conducting wire, the cam mechanism drives the slider nine 510 to move downwards, so that the solder paste on the tin pick-up heads 503 is coated on the copper core wire, 2 tin pick-up heads 503 can be respectively coated on two different copper core wires on two adjacent clamp groups at the front and the back of the tin coating mechanism 5, after tin coating is finished, the cam mechanism drives the slider nine 510 to move upwards and reset, and the cam mechanism drives the slider eleven 514 to move towards the direction away from the conducting wire, so that resetting is finished; after the completion was gone up the solder paste once, when carousel 2001 rotated once, through same repetitive operation, just can accomplish the solder paste to two adjacent copper conductor at same position on the wire, so circulation is reciprocal, can be when tin on the copper conductor, prevents the solder paste adhesion.
As shown in fig. 1, 3, 4, 18, 19 and 20, the lamp bead feeding mechanism 6 includes a lamp bead rack 602 and a support six 601, a conveyor belt 607 for conveying the lamp beads is disposed on the lamp bead rack 602, a driving member four 604 is disposed on the support six 601, a driving member five 605 is disposed on the driving member four 604, a driving member six 606 is disposed on the driving member five 605, a suction cup fixing shaft 608 is disposed on a rotating shaft 610 of the driving member six 606, a suction cup 603 is disposed on the suction cup fixing shaft 608, and the driving member six 606 can drive the suction cup fixing shaft 608 and the suction cup 603 to rotate, so that when the lamp beads are connected with the copper conductor, it can be determined that the positive and negative poles of the lamp beads can be correctly connected with the copper conductor as required. Sucking disc 603 is used for absorbing the lamp pearl, sucking disc 603 is connected with air exhaust mechanism, air exhaust mechanism work can make sucking disc 603 produce the negative pressure, sucking disc 603 is breathed in and can be with the lamp pearl absorption on the conveyer belt 607, be provided with spring locating part 611 on the axis of rotation 610 of six 606 driving pieces, be provided with elastic component 609 between spring locating part 611 and sucking disc 603, elastic component 609 sets up to the spring, when sucking disc 603 moves down and contacts the lamp pearl, sucking disc 603 moves upwards slightly, elastic component 609 contracts, can prevent that sucking disc 603 from damaging the lamp pearl because of the pressure is too big when moving down, move upwards after sucking disc 603 absorbs the lamp pearl, sucking disc 603 resets under the effect of elastic force of elastic component 609.
After the soldering mechanism 5 finishes soldering paste application on the copper core wire of the wire, the turntable 2001 rotates to enable the wire which finishes soldering to be located at the lamp bead feeding mechanism 6, and the lamp bead feeding is carried out on the wire which finishes soldering by the lamp bead feeding mechanism 6. The driving part five 605 drives the driving part six 606 to move downwards, so that the sucking disc 603 is in contact with the lamp beads on the conveying belt 607, the air exhaust mechanism exhausts air, the sucking disc 603 sucks the lamp beads, the driving part five 605 drives the driving part six 606 to move upwards, the driving part four 604 drives the driving part five 605 and the driving part six 606 to move horizontally towards the clamp group simultaneously, the sucking disc 603 is located above the clamp group, the driving part five 605 drives the driving part six 606 to move downwards, the lamp beads on the sucking disc 603 are in contact with the upper tin position of the copper core wire, at the moment, the air exhaust mechanism stops working, the sucking disc 603 places the lamp beads on the copper core wire, and lamp bead feeding is completed. Then, the driving member five 605 drives the driving member six 606 to move upwards, and the driving member four 604 drives the driving member five 605 and the driving member six 606 to move horizontally in a direction away from the clamp group, so that the suction cup 603 returns to above the conveyor 607, and the resetting is completed. At lamp pearl material loading in-process, according to the requirement of lamp pearl installation, need change the positive negative pole of lamp pearl, at this moment, can make six 606 work of driving piece, make sucking disc 603 rotatory 180 degrees, place tin department on the copper core with the lamp pearl after the rotation again, can adjust the lamp pearl like this just, the installation requirement of negative pole.
As shown in fig. 1, 3, 4, 21 and 22, the welding mechanism 7 includes a support frame hepta 701, a slide rail dodeca 704 is longitudinally arranged on the support frame hepta 701, a slide block dodeca 705 is arranged on the slide rail dodeca 704, a cam mechanism drives the slide block dodeca 705 to move on the slide rail dodeca 704, a heating part 702 is arranged at the upper end of the slide block dodeca 705, the heating part 702 is arranged below the conducting wire, and if the heating part 702 is arranged as an electric soldering iron, the heating part 702 can melt the solder paste on the copper core wire and weld the lamp bead on the copper core wire. Welding mechanism 7 still is provided with slide rail thirteen 706, be provided with slider thirteen 707 on slide rail thirteen 706, cam mechanism drive slider thirteen 707 moves on slide rail thirteen 706, the upper end of slider thirteen 707 is provided with top wire pole mount 708, be provided with top wire pole 703 on the top wire pole mount 708, top wire pole 703 sets up in the top of copper conductor and relative with heating part 702, be provided with through-hole one in the top wire pole 703, through-hole one is connected with air exhaust mechanism, air exhaust mechanism enables top wire pole 703 and draws air through-hole one, make the lamp pearl adsorb on top wire pole 703 surface, when heating part 702 welds lamp pearl and copper conductor, by top wire pole 703 top at the lamp pearl, prevent that the lamp pearl position from taking place to remove, make things convenient for heating part 702 to weld the lamp pearl. After welding is completed, the cam mechanism drives the sliding block twelve 705 to move downwards and drives the sliding block thirteen 707 to move upwards, at the moment, the air suction mechanism stops working, the top line rod 703 is separated from the lamp bead, and then the position is reset.
As shown in fig. 1, 3, 4 and 23, the lamp bead detection mechanism 8 includes a bracket eight 801 arranged on the rack 20, the bracket eight 801 is provided with a first sensing device 802, the first sensing device 802 can detect the on-off condition of the lamp bead, and the first sensing device 802 is arranged above the clamp group; after the welding mechanism 8 finishes welding the copper core wire lamp bead, the rotary table 2001 rotates, the lead for finishing welding the lamp bead is located at the lamp bead detection mechanism 8, the lamp bead detection mechanism 8 detects the on-off condition of the lamp bead, at the moment, the power supply mechanism 4 supplies power to the lead, the lamp bead on the copper core wire emits light, the sensing device I802 detects the light emitting condition of the lamp bead, if the lamp bead emits light, the lamp bead finishes welding, if the lamp bead does not emit light, the copper core wire and the lamp bead are in false welding, at the moment, all mechanisms stop working, and the device is restarted after the non-light-emitting lamp bead is replaced.
As shown in fig. 1, 3, 4, 24, and 25, the dispensing mechanism 9 includes a fourteen slide rail 910 longitudinally disposed on the frame 20, a fourteen slide block 911 is disposed on the fourteen slide rail 910, the cam mechanism drives the fourteen slide block 911 to move on the fourteen slide rail 910, a two limiting member 912 opposite to the fourteen slide rail 910 is disposed on the fourteen slide block 911, the two limiting member 912 can limit the longitudinal movement distance of the fourteen slide block 911, a nine support 901 is disposed on the fourteen slide block 911, a dispensing head fixing plate 903 is disposed on the nine support 901, a dispensing head 902 is disposed on the dispensing head 903, a dispensing device 904 is disposed on the dispensing head 902, the dispensing head 902 supplies glue to the dispensing device 904, the dispensing device 904 is used for dispensing glue to a lamp bead, when the cam mechanism drives the fourteen slide block to move down, the nine support 901 can move down, the dispensing device 904 contacts the lamp bead 911, and dispenses the lamp bead on the copper core wire. Frame 20 is last vertically to be provided with slide rail fifteen 913, be provided with slider fifteen 914 on the slide rail fifteen 913, fifteen 914 of cam mechanism drive slider moves on slide rail fifteen 913, be provided with collection silo 905 on the fifteen 914 of slider, collection silo 905 sets up the below at dispensing head 902, collection silo 905 is used for collecting the glue that overflows when gluing, can used repeatedly after the collection, can reduce manufacturing cost, set up cushion 906 in collection silo 905, cushion 906 is used for holding the wire, make things convenient for the point to glue, move down when fourteen 911 of cam mechanism drive slider, fifteen 914 of slider shifts up, cushion 906 top is at the lower surface of wire, make things convenient for injecting glue ware 904 to the lamp pearl point of wire upper surface and glue.
An adjusting component used for adjusting the horizontal position and the longitudinal position of a dispensing head 902 is arranged on a support nine 901, the adjusting component comprises a sliding rail sixteen 915 which is horizontally arranged, a sliding block sixteen 916 is arranged on the sliding rail sixteen 915, a limiting part three 917 is arranged at one end of the support nine 901, which is opposite to the sliding block sixteen 916, an air cylinder three 918 which drives the sliding block sixteen 916 to move on the sliding rail sixteen 915 is arranged on the sliding block sixteen 916, a dispensing head fixing plate 903 is fixed on the sliding block sixteen 916, a sliding rail seventeen 919 is longitudinally arranged on the dispensing head fixing plate 903, a sliding block seventeen 920 is arranged on the sliding rail seventeen 919, an air cylinder four 921 which drives the sliding block seventeen 920 to move on the sliding rail seventeen is arranged on the dispensing head fixing plate 903, the dispensing head 902 is fixed on the sliding block 920 seventeen, the horizontal position and the longitudinal position of the dispensing head 902 are adjusted through the air cylinder three 918 and the air cylinder four 921, so that a lamp bead is dispensed by the dispensing mechanism 9, the glue injector 904 is just above the lamp beads; when some special glue is used, the glue needs to be transversely pulled during glue dispensing, and then the sliding block sixteen 916 can be driven by the air cylinder three 918 to horizontally move, so that the glue is transversely pulled.
As the utility model discloses another kind of embodiment, point gum machine constructs 9 and sets up to 2 groups, set up preliminary solidification part 907 between 2 groups point gum machine constructs 9, preliminary solidification part 907 includes a ultraviolet illuminator 908, a ultraviolet illuminator 908 carries out preliminary irradiation solidification to the lamp pearl of accomplishing preliminary point gum, set up supply-air outlet 909 in the below of a ultraviolet illuminator 908, when carrying out preliminary irradiation solidification, up blow through supply-air outlet 909, it is more pleasing to the eye after making the glue shaping, lamp pearl after preliminary irradiation solidification is glued mechanism 9 points once more through another group point again, it is more pleasing to the eye after making the glue complete shaping.
After the lamp bead detection mechanism 8 finishes detecting the lamp beads, the turntable 2001 rotates to enable the conducting wires finishing the detection of the lamp beads to be located at the dispensing mechanism 9, and the dispensing mechanism 9 is used for dispensing the lamp beads. The cam mechanism drives the sliding block fourteen 911 to move downwards to enable the support nine 901 to integrally move downwards, the glue injector 904 of the first glue dispensing mechanism 9, the ultraviolet light emitter 908 and the glue injector 904 of the second glue dispensing mechanism 9 sequentially perform glue dispensing, preliminary irradiation curing and glue dispensing again on the wires on the clamping groups, meanwhile, the cam mechanism drives the sliding block 914 to move upwards fifteen, the cushion block 906 holds the wires, the glue injector 904 of the first glue dispensing mechanism 9 performs glue dispensing on the wires and the lamp beads on the cushion block 906, the ultraviolet light emitter 908 performs preliminary curing on the wires and the lamp beads which have been subjected to glue dispensing, the glue injector 904 of the second glue dispensing mechanism 9 performs glue dispensing again on the wires and the lamp beads which have been subjected to preliminary curing, after glue dispensing is completed, the cam mechanism drives the sliding block fourteen 911 to move upwards for resetting, and the cam mechanism drives the sliding block 914 to move downwards for resetting.
As shown in fig. 1, 3, 4, 26 and 27, the curing mechanism 10 includes a support ten 1001 disposed on the rack 20, a curing component 1002 is disposed on the support ten 1001, the curing component 1002 includes 2 ultraviolet light emitters 1003 disposed opposite to each other up and down, the 2 ultraviolet light emitters 1003 are respectively disposed above and below the clamp groups, the ultraviolet light emitters 1003 can cure the dispensing portions of the wires held by the clamp groups, the curing component 1002 is disposed on the support ten 1001 in parallel with 3 groups of clamp groups and respectively corresponds to the 3 groups of clamp groups, so that when the turntable 2001 rotates, the wires and the lamp beads held by the clamp groups can be cured by continuous irradiation of the 3 groups of curing components 1002, the dispensing portions of the wires can be cured continuously, and the dispensing effect of the lamp beads is better.
As shown in fig. 1 to 6, after the curing mechanism 10 finishes curing the lamp beads, the cam mechanism drives the five sliding blocks 106 in the opening mechanism 1 to move longitudinally, so that the first pressing block fixing plate 102 moves downwards, the 2 second rollers 109 move downwards and are respectively contacted with the clamp arms of the first clamp 2002 and the second clamp 2003, so that the first clamp 2002 and the second clamp 2003 are opened, the wires are separated from the clamp group, and discharging is finished.
As shown in fig. 1, 3, 4 and 29, after the wire is unloaded, the wire is received by the receiving mechanism 2201, the receiving mechanism 2201 includes a second rotating shaft 2202 arranged on the rack 20, the second rotating shaft 2202 is driven by a servo motor to rotate, the second rotating shaft 2202 is provided with a receiving tray for collecting the processed wire, the receiving tray can rotate by the second rotating shaft 2202, the rack 20 is longitudinally provided with a fourth sliding rail 2203, the fourth sliding rail 2203 is provided with a fourth sliding block 2205, the fourth sliding block 2205 can slide on the fourth sliding rail 2203, the fourth sliding block 2205 is provided with a second moving pulley 2206, the upper end of the fourth sliding rail 2203 is fixedly provided with a second fixed pulley 2204, one side of the fourth sliding rail 2203 is provided with a third sensing part 2207 and a fourth sensing part 2208, the third sensing part 2207 and the fourth sensing part 2208 are used for detecting the position of the second moving pulley 2206, the rack 20 is horizontally provided with an eighteen sliding rail, and the eighteen sliding rail is provided with a slider 2210, an adjusting wheel 2209 for adjusting the horizontal movement of the lead is arranged on the sliding block eighteen 2211, and the adjusting wheel 2209 is driven by a servo motor; after being led out from the turntable 2001, the conducting wire is sequentially wound to the second fixed pulley 2204 and the second movable pulley 2206 and then wound to the second fixed pulley 2204, the conducting wire at the second fixed pulley 2204 is led out and then wound to the adjusting wheel 2209, the conducting wire is wound to the material receiving disc after being pulled by the adjusting wheel 2209, and when the material receiving disc rotates, the adjusting wheel 2209 horizontally and reciprocally slides along the slide rail eighteen 2210, so that the processed conducting wire can be sequentially paved on the axial surface of the material receiving disc, and the capacity of the material receiving disc can be improved.
When the second rotating shaft 2202 drives the material receiving disc to rotate, material receiving is started, at the moment, the length of a wire between the second fixed pulley 2204 and the second movable pulley 2206 is shortened, the second movable pulley 2206 moves upwards along the fourth sliding rail 2203 until the third sensing part 2207 detects the second movable pulley 2206, at the moment, the material receiving disc stops rotating, and the adjusting wheel 2209 stops moving; after the conducting wire is continuously unloaded, the length of the conducting wire between the second fixed pulley 2204 and the second movable pulley 2206 is increased, at this time, the second movable pulley 2206 moves downwards along the fourth sliding rail 2203 until the second movable pulley 2206 is detected by the fourth sensing part 2208, at this time, the material receiving tray starts to rotate continuously, and the adjusting wheel 2209 continues to move, so that the process is repeated.
In the second embodiment, as shown in fig. 1, 3, 4, 9 and 10, other structures are the same as the first embodiment, except that a wire pulling length fixing component is disposed between the wire feeding mechanism 2 and the wire stripping mechanism 3, a wire can be pulled down by the wire pulling length fixing component, a distance between adjacent lamp beads on the wire is controlled, the wire pulling length fixing component includes a bracket eleven 208 fixed on the frame 20, a driving member eight 207 is disposed on the bracket eleven 208, the driving member eight 207 is set as a servo motor, the servo motor can precisely control the wire pulling down distance, a driving wheel 209 is disposed on a driving shaft of the driving member eight 207, a driven wheel 210 is disposed on the bracket eleven 208, a synchronous belt 211 is disposed between the driving wheel 209 and the driven wheel 210, a slide rail nineteen 212 is longitudinally disposed on the bracket eleven 208, a slide block nineteen 213 is disposed on the slide rail nineteen 212, the slide block nineteen 213 is disposed on the synchronous belt 211, a connecting rod 204 is arranged on the slide block nineteen 213, a first air cylinder 205 is arranged on the connecting rod 204, a wire drawing rod 206 is arranged on a piston rod of the first air cylinder 205, and the first air cylinder 205 can drive the wire drawing rod 206 to extend and retract; eight 207 during operations of driving piece can drive slider nineteen 213 and reciprocate to drive connecting rod 204 and reciprocate, eight 207 of driving piece can accurate control connecting rod 204 the displacement, thereby control pull-down wire's length.
When the opening mechanism 1 opens the clamp group, the first cylinder 205 drives the wire pulling rod 206 to extend, the eighth driving piece 207 drives the connecting rod 204 to move downwards, after the wire pulling rod 206 pulls the wire downwards for a certain distance, the eighth driving piece 207 drives the connecting rod 204 to move upwards to reset, the first cylinder 205 drives the wire pulling rod 206 to retract to reset, the opening mechanism 1 resets, and the wire pulling length fixing effect of the wire is completed.
As shown in fig. 4, lead rods 2004 are circumferentially disposed below the turntable 2001, the inlet ends of the lead rods 2004 are bent, the turntable 2001 rotates, the U-shaped lead wires are guided into the inner sides of the lead rods 2004 by the bent lead rods 2004 after being pulled down, and the U-shaped lead wires rotate along the inner side walls of the lead rods 2004 when the turntable 2001 continues to rotate, so as to avoid mutual interference or collision with the subsequent processing devices.
Third embodiment, as shown in fig. 1, 2, 3, 4, 7, 8 and 11, other structures are the same as the second embodiment, except that the outlet end of the roller set 202 is provided with a wire feeding part for feeding the wire to the clamp group, the wire feeding part comprises a bracket twelve 214, the bracket twelve 214 is horizontally provided with a driving member nine 215 in the direction of the clamp group, the driving member nine 215 is provided with an air cylinder, a piston rod of the driving member nine 215 is provided with a push plate 216, the push plate 216 is opposite to the clamp group, the push plate 216 is provided with a wire feeding plate first 217 and a wire feeding plate second 218 longitudinally opposite to each other, the wire feeding plate first 217 and the wire feeding plate second 218 are arranged in a staggered manner with respect to the clamp first 2002 and the clamp second 2003, the wire feeding plate first 217 is arranged at the right side of the clamp first 2002, the wire feeding plate second 218 is arranged between the clamp first 2002 and the clamp second 2003, when the driving member nine is operated, the push plate 216 is pushed out toward the clamp group, the front ends of the wire feeding plate first clamp 217 and the wire feeding plate 218 are respectively provided with a groove first 219 and a groove second groove 220, the positions of the bottoms of the first groove 219 and the second groove 220 are consistent in the horizontal direction, when a wire sent out from the outlet end of the roller group 202 enters the outer side of the clamp group, the first clamp 2002 and the second clamp 2003 are opened by the opening mechanism 1 when the wire feeding part works, when the push plate 216 is driven by the nine driving part 215 to move towards the direction close to the clamp group, the wire in the first groove 219 and the second groove 220 is sent into the first clamp 2002 and the second clamp 2003 to be clamped by the first wire feeding plate 217 and the second wire feeding plate 21, and then the nine driving part 215 drives the push plate 216 to reset.
In a fourth embodiment, as shown in fig. 1, 3, 4, and 13, the other structure is the same as that of the third embodiment, except that a wire ejecting member is disposed between the wire fixing member and the wire stripping mechanism 3, the wire ejecting member includes a second cylinder 323 disposed on the bracket 301, the second cylinder 323 is disposed horizontally, a piston rod of the second cylinder 323 faces the side of the turntable 2001, a wire ejecting plate 324 is disposed on a piston rod of the second cylinder 323, and when the second cylinder 323 operates, the wire ejecting plate 324 is pushed out to eject a portion of the U-shaped wire pulled down by the wire fixing member to the inner side of the turntable 2001, so that the pulled-down U-shaped wire does not interfere with the subsequent processing.
Fifth, the wire processed by the present embodiment is configured to be composed of 3 or 4 copper core wires arranged side by side.
As shown in fig. 1, 3, 4, 14 and 15, the other structure is the same as the fourth embodiment, except that a wire cutting mechanism 30 for cutting the lead wire is provided between the power supply mechanism 4 and the tinning mechanism 5, some copper lamps are composed of a plurality of sets of wires, and the bead is welded on different wires, so that the cutting operation is required to be performed on some positions of the lead wire, and the wire cutting mechanism 30 is required to be provided. The wire cutting mechanism 30 is arranged on a support frame four 401 at the power supply mechanism 4, a slide block fixing frame two 3002 is arranged on the support frame four 401, a slide rail twenty 3016 and a slide rail twenty-one 3017 are arranged on the slide block fixing frame two 3002, a slide block twenty 3003 and a slide block twenty-one 3004 are arranged on the slide rail twenty 3016 and the slide rail twenty-one 3017, a groove five 3005 and a groove six 3006 are respectively arranged on the same side of the slide block twenty-one 3003 and the slide block twenty-one 3004, a groove seven 3007 is longitudinally arranged on the slide block twenty 3003, the groove five 3005 is communicated with the groove seven 3007, a connecting piece two 3008 is arranged between the slide block twenty-one 3003 and the slide block twenty-one 3004, a fixed shaft two 3009 is arranged on the slide block fixing frame two 3002, the middle of the connecting piece two 3008 is arranged on the fixed shaft two 3009, the connecting piece two 3008 can rotate on the fixed shaft two 3009, a poke rod three 3010 and a poke rod four 3011 are respectively arranged at two ends of the connecting piece two piece 3008, and a fifth air cylinder 3012 is arranged below the twenty 3003, and the fifth air cylinder 3012 drives the twenty 3003 to move longitudinally on the slide rail twenty 3016.
The tool fixing frame five 3013 is arranged on the slide block twenty 3003, the line cutting tool 3014 is arranged on the tool fixing frame five 3013, the support block one 3015 is arranged on the slide block twenty-one 3004, the support block one 3015 is provided with the slot body one 3001 opposite to the line cutting tool 3014, when the cylinder five 3012 drives the slide block twenty-3003 to move downwards, the poke rod three 3010 moves leftwards in the slot five 3005, the poke rod four 3011 moves rightwards in the slot six 3006, the connecting piece two 3008 enables the slide block twenty-one 3004 to move upwards, the support block one 3015 supports a wire, the wire is located above the slot body one 3001, the cylinder five 3012 continues to drive the slide block twenty-3003 to move downwards, the poke rod three 3010 moves from the slot five 3005 to the slot seven 3007, at this time, the slide block twenty-one 3004 does not move any more, the slide block twenty-3003 continues to move downwards, the line cutting tool 3014 moves downwards to match with the slot body one 3001 to cut the wire. When the reset is performed, the cylinder five 3012 drives the sliding block twenty 3003 to move upwards, the poke rod three 3010 moves from the groove seven 3007 to the right end of the groove five 3005, the connecting piece two 3008 drives the sliding block twenty one 3004 to move downwards, and the poke rod four 3011 moves to the left end of the groove six 3006, so that the reset is completed.
In a sixth embodiment, 3 or 4 copper wires arranged side by side are provided in the wire processed in this embodiment as an example.
Other structures are the same as the fourth embodiment, and the difference lies in that a set of wire cutting mechanism for cutting off the wire, a lamp bead detection mechanism for detecting the lamp bead and a power supply mechanism for supplying power to the broken wire are sequentially arranged between the lamp bead detection mechanism 8 and the dispensing mechanism 9, the structure of the wire cutting mechanism is the same as that of the wire cutting mechanism, the lamp bead detection mechanism and the power supply mechanism, and the wire cutting mechanism is aimed at the requirements of different circuit designs of different skin line lamps.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and those skilled in the art can make modifications and improvements without departing from the scope of the present invention.
Claims (20)
1. A full-automatic rubber-insulated-wire lamp paster dispensing combination machine comprises a rack (20) and a rack (21), wherein a material discharging mechanism (2101) and a material receiving mechanism (2201) are arranged on the rack (21), a divider is arranged on the rack (20), a turntable (2001) is arranged on the divider, clamp groups are uniformly arranged in the circumferential direction of the outer edge of the turntable (2001), and each clamp group comprises a clamp I (2002) and a clamp II (2003), and the rubber-insulated-wire lamp paster dispensing combination machine is characterized in that an opening mechanism (1) for opening the clamp groups, a wire feeding mechanism (2) for drawing and heating a wire, a wire stripping mechanism (3) for stripping the wire, a power supply mechanism (4) for supplying power to the wire, a tin feeding mechanism (5) for feeding tin to the stripped wire, a lamp bead feeding mechanism (6) for placing a lamp bead on the tin feeding position of the wire, and a lamp bead feeding mechanism (6) for placing the lamp bead on the tin feeding position of the wire are sequentially arranged on the outer side of the turntable (2001), The device comprises a welding mechanism (7) for welding lamp beads and wires, a lamp bead detection mechanism (8) for detecting the lamp beads, a dispensing mechanism (9) for dispensing the lamp beads and a curing mechanism (10) for curing glue, wherein the opening mechanism (1), the wire stripping mechanism (3), the power supply mechanism (4), the tinning mechanism (5), the welding mechanism (7) and the dispensing mechanism (9) are respectively connected with a cam mechanism below a turntable (2001).
2. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine is characterized in that the opening mechanism (1) comprises a first support (101) and a first compression block fixing plate (102), a first compression block (103) and a second compression block (104) are arranged on the first compression block fixing plate (102), the first compression block (103) and the second compression block (104) are arranged above the clamp group, and the number of the first compression block (103) and the number of the second compression block (104) are respectively 2.
3. The full-automatic rubber-insulated-wire lamp paster point gluing combination machine of claim 1, characterized in that, the wire feeding mechanism (2) includes a second bracket (201), a roller set (202) arranged on the second bracket (201) for drawing the wire, and a wire heating component (203).
4. The machine for automatically dispensing and combining the rubber-sheathed lamp patches as claimed in claim 1, wherein the wire stripping mechanism (3) comprises a third bracket (301), a first slider fixing frame (302) and a first driving member (303) for driving the first slider fixing frame (302) to horizontally move are arranged on the third bracket (301), a first slider (304) and a second slider (305) are arranged on the first slider fixing frame (302), a first connecting member (306) for connecting the first slider (304) and the second slider (305) is arranged, a first wire stripping tool (307) is arranged on the first slider (304), a second wire stripping tool (308) is arranged on the second slider (305), the first wire stripping tool (307) and the second wire stripping tool (308) are longitudinally arranged oppositely, a second driving member (309) for driving the first slider (304) to longitudinally move is arranged below the first slider (304), and a third bracket (301) for opening and opening, An opening and pressing mechanism for pressing the clamp group.
5. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine according to claim 4, wherein the opening pressing mechanism comprises a second pressing block fixing plate (310), a third pressing block (311) and a fourth pressing block (312) are arranged on the second pressing block fixing plate (310), and a third roller (313) is arranged at the lower end of the third pressing block (311).
6. The machine of claim 1, wherein the power supply mechanism (4) comprises a support four (401), a contact (402) and a contact holder (403), the support four (401) is provided with the contact holder (403), the contact (402) is fixed on the contact holder (403), and the contact (402) is connected with a power supply.
7. The machine as claimed in claim 6, wherein the contact pads (402) are arranged in 2 to 4 pieces, the insulation sheet is arranged between the contact pads (402), and the surface of the contact pads (402) is arranged in an arc shape.
8. The combination machine is glued to full-automatic rubber-insulated-wire lamp paster of claim 1, characterized in that, go up tin mechanism (5) including five (501) supports, tin sticky head mount (502), tin sticky head (503), a soldering paste section of thick bamboo mount (504) and a soldering paste section of thick bamboo (505), set up tin sticky head mount (502) on five (501) supports, tin sticky head (503) are fixed on tin sticky head mount (502), tin sticky head (503) set up 2 to 4, set up soldering paste section of thick bamboo mount (504) on five (501) supports, a soldering paste section of thick bamboo (505) sets up above soldering paste section of thick bamboo mount (504), set up the rotatory driving piece three (506) of driving a soldering paste section of thick bamboo (505) below soldering paste section of thick bamboo mount (504).
9. The machine of claim 8, wherein 1 to 4 tin lifting plates (507) are arranged in the solder paste cylinder (505), the tin lifting plates (507) are fixed on a tin lifting plate fixing frame (508), and the tin lifting plate fixing frame (508) is arranged on the fifth bracket (501).
10. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine according to claim 1, wherein the lamp bead feeding mechanism (6) comprises a six-support (601) and a lamp bead material frame (602), a sucking disc (603) for sucking the lamp beads and a driving element four (604) for driving the sucking disc (603) to move back and forth in the direction of the clamp group, a driving element five (605) for driving the sucking disc (603) to move longitudinally back and forth and a driving element six (606) for driving the sucking disc (603) to rotate are arranged on the six-support (601), the sucking disc (603) is connected with the air pumping mechanism, and a conveying belt (607) for conveying the lamp beads is arranged on the lamp bead material frame (602).
11. The machine of claim 10, wherein the suction cup (603) is disposed on a suction cup fixing shaft (608), the suction cup fixing shaft (608) is disposed on a rotating shaft (610) of the driving member six (606), a spring limiting member (611) is disposed on the rotating shaft (610) of the driving member six (606), a first elastic member (609) is disposed between the spring limiting member (611) and the suction cup (603), the driving member six (606) is disposed on the driving member five (605), and the driving member five (605) is disposed on the driving member four (604).
12. The machine of claim 1, wherein the welding mechanism (7) comprises a support frame seven (701) and a heating component (702) arranged on the support frame seven (701), and the heating component (702) is arranged below the conducting wire.
13. The combined machine of glue dispensing of a full-automatic rubber-insulated-wire lamp paster of claim 12, characterized by, that the welding mechanism (7) is provided with a line pressing rod (703), the line pressing rod (703) is arranged above the wire, the line pressing rod (703) is arranged opposite to the heating component (702), a first through hole is arranged in the line pressing rod (703), the first through hole is connected with the air suction mechanism.
14. The machine of claim 1, wherein the lamp bead detection mechanism (8) comprises a bracket eight (801), and a first sensing device (802) is disposed on the bracket eight (801).
15. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine is characterized in that the dispensing mechanism (9) comprises a support nine (901), a dispensing head (902) and a dispensing head fixing plate (903), the dispensing head (902) is arranged on the dispensing head fixing plate (903), the dispensing head fixing plate (903) is arranged on the support nine (901), a glue injector (904) is arranged on the dispensing head (902), a material collecting groove (905) is arranged below the dispensing head (902), and a cushion block (906) is arranged in the material collecting groove (905).
16. The machine of claim 15, wherein the bracket nine (901) is provided with an adjusting component for adjusting the horizontal position and the longitudinal position of the dispensing head (902).
17. The machine as claimed in claim 16, wherein the dispensing mechanisms (9) are arranged in 2 groups, the primary curing component (907) is arranged between the 2 groups of dispensing mechanisms (9), the primary curing component (907) comprises a first ultraviolet light emitter (908), and an air supply opening (909) is arranged below the first ultraviolet light emitter (908).
18. The machine of claim 1, wherein the curing mechanism (10) comprises a bracket ten (1001), the bracket ten (1001) is provided with a curing component (1002), the curing component (1002) comprises a second ultraviolet light emitter (1003) which is arranged up and down relatively, the second ultraviolet light emitter (1003) is respectively arranged above and below the clamp group, and the curing component (1002) is arranged in 2-6 groups.
19. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine according to claim 1, characterized in that the discharging mechanism (2101) comprises a first rotating shaft (2102) arranged on a material rack (21), the first rotating shaft (2102) is provided with a storage disc, the material rack (21) is longitudinally provided with a third sliding rail (2103), the upper end of the third sliding rail (2103) is fixedly provided with a first fixed pulley (2104), the third sliding rail (2103) is provided with a third sliding block (2105), the third sliding block (2105) is provided with a first movable pulley (2106), and one side of the third sliding rail (2103) is provided with a first sensor (2107) and a second sensor (2108).
20. The full-automatic rubber-insulated-wire lamp patch dispensing combination machine according to claim 1, wherein the material receiving mechanism (2201) comprises a second rotating shaft (2202) arranged on the material rack (21), a material storage disc is arranged on the second rotating shaft (2202), a fourth sliding rail (2203) is longitudinally arranged on the material rack (21), a second fixed pulley (2204) is fixedly arranged at the upper end of the fourth sliding rail (2203), a fourth sliding block (2205) is arranged on the fourth sliding rail (2203), a second movable pulley (2206) is arranged on the fourth sliding block (2205), a third induction part (2207) and a fourth induction part (2208) are arranged on one side of the fourth sliding rail (2203), an adjusting wheel (2209) for adjusting a lead to horizontally move is arranged between the second rotating shaft (2202) and the second fixed pulley (2204), and the adjusting wheel (2209) is driven by a driving mechanism.
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CN202220605887.7U CN217422976U (en) | 2022-03-18 | 2022-03-18 | Full-automatic rubber-insulated-wire lamp paster point glues combination machine |
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CN202220605887.7U CN217422976U (en) | 2022-03-18 | 2022-03-18 | Full-automatic rubber-insulated-wire lamp paster point glues combination machine |
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CN217422976U true CN217422976U (en) | 2022-09-13 |
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CN202220605887.7U Active CN217422976U (en) | 2022-03-18 | 2022-03-18 | Full-automatic rubber-insulated-wire lamp paster point glues combination machine |
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