CN216811698U - A kind of rotary spray jacking construction structure - Google Patents
A kind of rotary spray jacking construction structure Download PDFInfo
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- CN216811698U CN216811698U CN202123419303.1U CN202123419303U CN216811698U CN 216811698 U CN216811698 U CN 216811698U CN 202123419303 U CN202123419303 U CN 202123419303U CN 216811698 U CN216811698 U CN 216811698U
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- 238000010276 construction Methods 0.000 title claims abstract description 62
- 239000007921 spray Substances 0.000 title claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 238000009412 basement excavation Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract 1
- 239000002689 soil Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000005641 tunneling Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及市政地下管涵、隧道施工技术领域,更具体地说它是一种旋喷顶推施工结构。更具体地说它是一种将旋喷技术应用于顶推施工中的全新隧道施工结构。The utility model relates to the technical field of municipal underground pipe culvert and tunnel construction, in particular to a rotary jet jacking construction structure. More specifically, it is a new tunnel construction structure that applies the rotary jet technology to the jacking construction.
背景技术Background technique
城市管涵、隧道施工常常受地面交通、已有管线和施工场地等因素的限制,无法实现明挖施工。The construction of urban pipe culverts and tunnels is often limited by factors such as ground traffic, existing pipelines and construction sites, and open-cut construction cannot be realized.
非开挖施工技术越来越多得应用城市管涵、隧道施工中。非开挖地下管涵、隧道施工工艺复杂,施工场地要求高,施工成本也普遍较高。常见的非开挖地下管涵、隧道施工一般采用盾构、暗挖、顶管或定向钻。但上述方法,要么施工工艺复杂,要么施工场地要求高,要么施工成本较高。尤其在管涵、隧道直径较小时,盾构、暗挖、顶管等施工方法将不再适用。Trenchless construction technology is increasingly applied in urban pipe culvert and tunnel construction. The construction process of trenchless underground pipe culverts and tunnels is complex, the construction site requirements are high, and the construction cost is generally high. Common trenchless underground pipe culverts and tunnel construction generally use shield tunneling, undercut, pipe jacking or directional drilling. However, the above methods either require complicated construction techniques, require high construction sites, or have high construction costs. Especially when the diameter of pipe culverts and tunnels is small, construction methods such as shield tunneling, underground excavation, and pipe jacking will no longer be applicable.
因此,开发一种适用于各种城市管涵、隧道的施工,操作简便、施工成本低廉的地下管涵、隧道施工结构很有必要。Therefore, it is necessary to develop an underground pipe culvert and tunnel construction structure with simple operation and low construction cost, which is suitable for the construction of various urban pipe culverts and tunnels.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了提供一种旋喷顶推施工结构,为一种新的市政地下管涵、隧道施工结构,结构精巧,适用性强,适用于各种城市管涵、隧道的施工,施工成本低廉。The purpose of the utility model is to provide a rotary spray jacking construction structure, which is a new municipal underground pipe culvert and tunnel construction structure, which has an exquisite structure and strong applicability, and is suitable for the construction of various urban pipe culverts and tunnels. Construction costs are low.
为了实现上述目的,本实用新型的技术方案为:一种旋喷顶推施工结构,包括顶推管节,其特征在于:还包括预埋钢板、旋喷头、旋喷头固定架和旋喷管;In order to achieve the above purpose, the technical scheme of the present utility model is: a rotary spray jacking construction structure, comprising a jacking pipe section, and is characterized in that: it also includes a pre-embedded steel plate, a rotary nozzle, a rotary nozzle fixing frame and a rotary nozzle;
顶推管节包括顶推首节管段及连接在顶推首节管段后方的普通管节;The jacking pipe section includes the first jacking pipe section and the common pipe section connected behind the first jacking pipe section;
预埋钢板位于顶推首节管段前端;The embedded steel plate is located at the front end of the first pipe section of the jack;
旋喷头固定架焊接在预埋钢板内侧;The rotating nozzle fixing frame is welded on the inner side of the embedded steel plate;
旋喷头安装在旋喷头固定架上、且位于预埋钢板内侧;The swirling nozzle is installed on the swirling nozzle fixing frame and is located inside the embedded steel plate;
旋喷头与旋喷管连接。The swirling nozzle is connected with the swirling nozzle.
在上述技术方案中,旋喷头为高压旋喷头;旋喷头有多个。In the above technical solution, the swirling nozzle is a high-pressure swirling nozzle; there are multiple swirling nozzles.
在上述技术方案中,旋喷头与顶推管节呈垂直设置,和/或与开挖掌子面呈垂直设置。In the above technical solution, the swirling nozzle is vertically arranged with the jacking pipe section, and/or is arranged vertically with the excavation face.
在上述技术方案中,预埋钢板伸出顶推首节管段前端一定长度。In the above technical solution, the pre-embedded steel plate protrudes out of the front end of the first pipe section for a certain length.
在上述技术方案中,旋喷管布置在顶推管节内。In the above technical solution, the swirl nozzle is arranged in the push pipe section.
本实用新型具有如下优点:The utility model has the following advantages:
(1)本实用新型利用高压旋喷对土体的切割作用,将高压旋喷头安装于顶推首节管道端部,通过选择合适的旋喷角度,利用旋喷产生的高压水、气混合物对管径范围内的土体进行切割,然后通过高压旋喷产生的水流将土体顺管道带至始发井,从而实现全机械化开挖、出渣;本发实用新型有效解决小洞径管涵、隧道施工人工操作困难的难题;同时本实用新型操作简单,效率较高、施工方便、成本低廉特点;(1) The utility model utilizes the cutting action of the high-pressure swirling jet on the soil body, and installs the high-pressure swirling jet on the end of the first section of the pipe of the jacking. The soil body within the pipe diameter range is cut, and then the water flow generated by the high-pressure swirl jet is used to bring the soil body along the pipeline to the originating well, so as to realize fully mechanized excavation and slag discharge; the utility model effectively solves the problem of small hole diameter pipe culverts. , the difficulty of manual operation in tunnel construction; at the same time, the utility model has the characteristics of simple operation, high efficiency, convenient construction and low cost;
(2)本实用新型遵循了简易方便的原则,实现了小洞径管涵、隧道的便利施工;同时本实用新型具有成本低,操作简单的优点,可以带来较好的经济效益和社会效益。(2) The utility model follows the principle of simplicity and convenience, and realizes the convenient construction of small-diameter pipe culverts and tunnels; at the same time, the utility model has the advantages of low cost and simple operation, and can bring better economic and social benefits. .
附图说明Description of drawings
图1为本实用新型的结构施工结构示意图。Figure 1 is a schematic diagram of a structural construction structure of the present invention.
图中1-顶推管节,1.1-顶推首节管段,1.2-普通管节,2-预埋钢板,3-旋喷头,4-旋喷头固定架,5-旋喷管,6-始发工作井。In the picture, 1-Jumping pipe section, 1.1-Jumping first pipe section, 1.2-Ordinary pipe section, 2-Embedded steel plate, 3-Rotating nozzle, 4-Rotating nozzle fixing frame, 5-Rotating nozzle, 6-Starting Make a working well.
具体实施方式Detailed ways
下面结合附图详细说明本实用新型的实施情况,但它们并不构成对本实用新型的限定,仅作举例而已。同时通过说明使本实用新型的优点更加清楚和容易理解。The implementation of the present utility model will be described in detail below with reference to the accompanying drawings, but they do not constitute a limitation to the present utility model, but only serve as examples. At the same time, the advantages of the present invention are made clearer and easier to understand through the description.
参阅附图可知:一种旋喷顶推施工结构,包括顶推管节1,还包括预埋钢板2、旋喷头3、旋喷头固定架4和旋喷管5;Referring to the accompanying drawings, it can be known that a rotary spray jacking construction structure includes a jacking pipe section 1, a pre-embedded steel plate 2, a rotary spray head 3, a rotary spray head fixing frame 4 and a rotary spray pipe 5;
顶推管节1包括顶推首节管段1.1及连接在顶推首节管段1.1后方的普通管节1.2;The jacking pipe section 1 includes the first jacking pipe section 1.1 and the common pipe section 1.2 connected behind the first jacking pipe section 1.1;
预埋钢板2位于顶推首节管段1.1前端;一方面以便在顶推过程中对土体切割,另一方面便于在内侧焊接旋喷头固定架;The embedded steel plate 2 is located at the front end of the first pipe section 1.1 of the jacking; on the one hand, it is convenient to cut the soil during the jacking process, and on the other hand, it is convenient to weld the rotating nozzle fixing frame on the inside;
旋喷头固定架4焊接在预埋钢板2内侧;The rotating nozzle fixing frame 4 is welded on the inner side of the embedded steel plate 2;
旋喷头3安装在旋喷头固定架4上、且位于预埋钢板2内侧;避免高压旋喷对顶推管径以外的土体产生破坏,产生坍塌;The swirling nozzle 3 is installed on the swirling nozzle fixing frame 4 and is located inside the pre-embedded steel plate 2; to prevent the high-pressure swirling jet from damaging the soil beyond the diameter of the jacking pipe and causing collapse;
旋喷头3与旋喷管5连接(如图1所示);本实用新型结构精巧,适用性强,适用于各种城市管涵、隧道的施工,施工成本低廉。The swirling nozzle 3 is connected with the swirling nozzle 5 (as shown in FIG. 1 ); the utility model has an exquisite structure, strong applicability, and is suitable for the construction of various urban pipe culverts and tunnels, and the construction cost is low.
进一步地,旋喷头3的旋喷物为水,或气,或水和气混合体,根据土体特性确定。Further, the swirling material of the swirling nozzle 3 is water, or air, or a mixture of water and air, which is determined according to the characteristics of the soil.
进一步地,旋喷头3为高压旋喷头;旋喷头3有多个。Further, the swirling nozzle 3 is a high-pressure swirling nozzle; there are multiple swirling nozzles 3 .
进一步地,旋喷头3与顶推管节1呈垂直设置,和/或与开挖掌子面呈垂直设置(如图1所示);根据土体性质,除设置垂直顶管方向的喷头外,还可增加垂直于开挖掌子面的喷头,便于对土体切割。Further, the swirling nozzle 3 is arranged vertically with the jacking pipe section 1, and/or is arranged vertically with the excavation face (as shown in Figure 1); according to the properties of the soil, in addition to setting the nozzles in the vertical pipe jacking direction , and the nozzles perpendicular to the excavation face can also be added, which is convenient for cutting the soil.
进一步地,预埋钢板2伸出顶推首节管段1.1前端一定长度(如图1所示);使高压旋喷位于钢板内侧,不会对管径以为外土体产生切割破环。Further, the pre-embedded steel plate 2 is extended to push the front end of the first pipe section 1.1 for a certain length (as shown in Figure 1);
更进一步地,旋喷管5布置在顶推管节1内;Further, the swirl nozzle 5 is arranged in the push pipe section 1;
顶推管节1内布置高压冲水喷头(如图1所示);High-pressure flushing nozzles are arranged in the jacking pipe section 1 (as shown in Figure 1);
高压冲水喷头与顶推管节1顶推前进方向呈反向设置;利用水力冲刷协助将高压旋喷切割的土体带至始发工作井6。The high-pressure flushing nozzle and the jacking pipe section 1 are arranged in the opposite direction; the soil body cut by the high-pressure rotary jet is assisted by hydraulic flushing to the starting working well 6 .
本实用新型所述的旋喷顶推施工结构的施工方法,包括如下步骤,The construction method of the rotary jet jacking construction structure described in the present utility model comprises the following steps:
步骤一:在顶推首节管段1.1预制施工时设置预埋钢板2,预埋钢板2伸出一定长度,使旋喷头3位于钢板内侧,不会对管径以为外土体产生切割破环;Step 1: During the prefabrication construction of the first pipe section 1.1, the pre-embedded steel plate 2 is set up, and the pre-embedded steel plate 2 is extended to a certain length, so that the rotary nozzle 3 is located inside the steel plate, and the pipe diameter will not be cut to the outer soil.
步骤二:在预埋钢板2位于顶推首节管段1.1内侧部位焊接支点、连接固定旋喷头固定架4;Step 2: Weld the fulcrum at the inner part of the pre-embedded steel plate 2 at the inner side of the first section 1.1 of the jacking section, and connect and fix the rotating nozzle fixing frame 4;
步骤三:安装固定旋喷头3,同时连接旋喷管5;Step 3: Install the fixed swirl nozzle 3 and connect the swirl nozzle 5 at the same time;
步骤四:顶推施工开始后,旋喷头3通过旋喷管5输送过来的高压水气,实现对开挖掌子面的土体切割,切割的土体被水流带走;顶推管节1在顶推力作用下前进;Step 4: After the jacking construction starts, the high-pressure water vapor delivered by the rotary nozzle 3 through the rotary nozzle 5 realizes the cutting of the soil on the excavation face, and the cut soil is carried away by the water flow; the jacking pipe section 1 Advance under the action of top thrust;
步骤五:重复步骤一至步骤四,直至完成地下管涵或隧道的施工。Step 5: Repeat steps 1 to 4 until the construction of the underground pipe culvert or tunnel is completed.
更进一步地,在步骤四中,高压冲水喷头1.3喷射高压冲水、带走切割的土体。Further, in step 4, the high-pressure flushing nozzle 1.3 sprays high-pressure flushing water to take away the cut soil.
本实用新型所述的旋喷顶推施工结构的施工方法为一种将旋喷技术应用于顶推施工中的全新隧道施工方法,操作简单,效率较高、施工方便。The construction method of the rotary jet jacking construction structure of the utility model is a brand-new tunnel construction method which applies the rotary jet technology to the jacking construction, and has the advantages of simple operation, high efficiency and convenient construction.
为了能够更加清楚的说明本实用新型所述的旋喷顶推施工结构与现有技术相比所具有的优点,工作人员将这两种技术方案进行了对比,其对比结果如下表:In order to be able to more clearly illustrate the advantages of the rotary jet jacking construction structure described in the present invention compared with the prior art, the staff compared these two technical solutions, and the comparison results are as follows:
由上表可知,本实用新型所述的旋喷顶推施工结构与现有技术相比,适用性强(适用于各种城市管涵、隧道的施工),施工难度小、操作简便,施工成本低,施工效率高。As can be seen from the above table, compared with the prior art, the rotary jet jacking construction structure of the present invention has strong applicability (applicable to the construction of various urban pipe culverts and tunnels), low construction difficulty, easy operation, and low construction cost. low and high construction efficiency.
其它未说明的部分均属于现有技术。Other unexplained parts belong to the prior art.
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CN114233317A (en) * | 2021-12-31 | 2022-03-25 | 长江勘测规划设计研究有限责任公司 | A kind of rotary spray jacking construction structure and construction method thereof |
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