CN216411925U - Automatic feeding control system of dry grinding wire drawing machine - Google Patents
Automatic feeding control system of dry grinding wire drawing machine Download PDFInfo
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- CN216411925U CN216411925U CN202122541007.2U CN202122541007U CN216411925U CN 216411925 U CN216411925 U CN 216411925U CN 202122541007 U CN202122541007 U CN 202122541007U CN 216411925 U CN216411925 U CN 216411925U
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Abstract
The utility model discloses an automatic feeding control system of a dry grinding wire drawing machine, which comprises a PLC, an execution control module and a monitoring sensor module, wherein the execution control module is used for controlling an electromagnetic valve and a servo motor of an execution mechanism of a feeding machine to operate, the electromagnetic valve is used for controlling the operation of a rubber box cylinder, the monitoring sensor module is used for monitoring the working condition of the feeding machine and feeding back the position and the feeding stroke position of a material to the PLC, the PLC module is used for outputting a control signal to the execution control module according to the position and the feeding stroke position of the material, the automatic feeding operation is realized by arranging the PLC, the execution control module and the monitoring sensor module to form the execution mechanism of the feeding machine, each execution mechanism in the system finishes feeding according to a set program action, the control system takes the PLC as a control core, can realize the automatic transportation of a plate to a feeding port of the dry film wire drawing machine, and reduce the labor intensity of workers, the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of dry grinding wire drawing processing, and particularly relates to an automatic feeding control system of a dry grinding wire drawing machine.
Background
Stainless steel wire drawing is a metal processing technology, is the most popular surface treatment technology in the stainless steel industry in the market, and is wire drawing effect treatment on stainless steel products. The stainless steel wire drawing process is very specific in procedure and process, generally matched with a wire drawing machine to repair and reduce the position of the scraped pattern of the product and the welding line, and finally achieves the integral wire drawing artistic effect. Stainless steel wire drawing processes are widely divided, with the most common being oil mill drawing and dry mill drawing.
At present, the steel plate is lifted into a feeding port of equipment manually or plates are hung to the feeding port by a travelling crane in most feeding of a dry grinding wire drawing machine. Because the feeding port of the equipment is higher than the ground and the material is heavier, the labor intensity of workers is high, and the production efficiency is low, an automatic feeding control system of a dry grinding wire drawing machine is provided for the reason.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic feeding control system of a dry grinding wire drawing machine, which aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the automatic feeding control system of the dry grinding wire drawing machine comprises a PLC, an execution control module and a monitoring sensor module, wherein the execution control module is used for controlling an electromagnetic valve and a servo motor of an execution mechanism of a feeding machine to operate, the electromagnetic valve is used for controlling a rubber box cylinder to operate, the monitoring sensor module is used for monitoring the working condition of the feeding machine, feeding back the position and the feeding stroke position of a material to the PLC, and the PLC module is used for outputting a control signal to the execution control module according to the position and the feeding stroke position of the material.
Preferably, the monitoring sensor module comprises an upper limit position sensor and a lower limit position sensor, and the upper limit position sensor and the lower limit position sensor are used for limiting the vertical axis movement of the feeding machine.
Preferably, the monitoring sensor module further comprises a left limit magnetic switch and a right limit magnetic switch, and the left limit magnetic switch and the right limit magnetic switch are used for limiting the horizontal axis movement of the feeding machine.
Preferably, the monitoring sensor module further comprises a suction plate limiting sensor, and the suction plate limiting sensor is used for monitoring the position of the plate to be processed
Preferably, the monitoring sensor module further comprises a plate thickness sensor, wherein the plate thickness sensor is used for detecting the thickness of the plate, and the feeding machine can adjust the feeding position conveniently according to the thickness of the plate.
Preferably, the PLC is further connected with a human-computer interface, the human-computer interface comprises a touch screen and a tri-color lamp, the touch screen is used for displaying and adjusting working parameters of the feeding machine, and the tri-color lamp is used for alarming and displaying the power-on and power-off states of the feeding machine.
Preferably, a sensor detection module is further arranged between the PLC and the monitoring sensor module and used for detecting whether the working condition of the feeding machine monitored by the monitoring sensor module is abnormal or not.
Compared with the prior art, the utility model has the beneficial effects that:
(1) according to the automatic feeding control system of the dry grinding wire drawing machine, automatic feeding operation is realized through the execution mechanism which is provided with the PLC, the execution control module and the monitoring sensor die set combined feeding machine, so that each execution mechanism in the system can complete feeding according to set program actions, the control system takes the PLC as a control core, plates can be automatically conveyed to a feeding port of the dry film wire drawing machine, the labor intensity of workers is reduced, and the production efficiency is improved.
(2) This dry grinding wire drawing machine automatic feeding control system through the sensor detection module that sets up for control system should be able to realize the real-time supervision to system running state, including whether the sensor breaks down, whether actuating mechanism moves according to normal procedure etc. and can automatic alarm when unusual situation appears, in time the stop equipment operation.
Drawings
FIG. 1 is a block diagram of the control system of the present invention;
FIG. 2 is a flow chart of the control system operation of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the utility model provides an automatic feeding control system of a dry grinding wire drawing machine, which comprises a PLC, an execution control module and a monitoring sensor module, wherein the execution control module is used for controlling an electromagnetic valve and a servo motor of an execution mechanism of a feeding machine to operate, the electromagnetic valve is used for controlling a rubber box cylinder to operate, the monitoring sensor module is used for monitoring the working condition of the feeding machine and feeding back the position and the feeding stroke position of a material to the PLC, and the PLC module is used for outputting a control signal to the execution control module according to the position and the feeding stroke position of the material.
In this embodiment, preferably, the monitoring sensor module includes an upper limit position sensor and a lower limit position sensor, and the upper limit position sensor and the lower limit position sensor are used for limiting the vertical axis movement of the feeding machine and are used as trigger signals for the next operation after the vertical axis movement of the feeding machine, so as to ensure the automatic continuous operation of the feeding machine.
In this embodiment, it is preferred, the monitoring sensor module still includes left limit magnetic switch and right limit magnetic switch, left limit magnetic switch and right limit magnetic switch are used for carrying on spacingly to the horizontal axis removal of material loading machine to as the trigger signal of material loading machine horizontal axis removal back operation on next step, guarantee the automatic continuous operation of material loading machine.
In this embodiment, it is preferable, the monitoring sensor module further includes a suction plate limit sensor, the suction plate limit sensor is used for monitoring the position of the plate to be processed, and the suction state of the vacuum chuck on the plate is detected through the suction plate limit sensor.
In this embodiment, it is preferred, the monitoring sensor module still includes panel thickness sensor, panel thickness sensor is used for detecting panel thickness, and the material loading machine of being convenient for adjusts the material loading position according to panel thickness.
In this embodiment, preferably, the PLC is further connected with a human-computer interface, the human-computer interface includes a touch screen and a three-color lamp, the touch screen is used for displaying and adjusting the working parameters of the feeding machine, and the three-color lamp is used for alarming and displaying the power-on and power-off states of the feeding machine.
In this embodiment, it is preferable, still be provided with sensor detection module between PLC and the monitoring sensor module, sensor detection module is used for detecting whether the material loading machine behavior of monitoring sensor module monitoring takes place unusually.
The working principle and the using process of the utility model are as follows: when the device is used, a PLC operation control program is started, after the control program is initialized, a feeding signal is input through a touch screen, the PLC receives the feeding signal to control a material taking mechanism of a feeding machine to move to a material taking position through horizontal shaft movement and vertical shaft movement, whether a plate exists at the material taking position is judged through matching with a plate thickness sensor, if not, the material taking operation is suspended until the plate thickness sensor detects that the material taking position is provided with the plate and drives a vacuum chuck to adsorb the plate, then the material taking mechanism moves through a vertical shaft to lift the plate to a transfer height, the moving position of the vertical shaft is detected through an upper limit position sensor and a lower limit position sensor, and the PLC controls the operation and the stop of a vertical shaft of the feeding machine according to electric signals fed back by the upper limit position sensor and the lower limit position sensor and moves to the material discharging position through the horizontal shaft, the moving position of the horizontal shaft is detected through the left limit magnetic switch and the right limit magnetic switch, the PLC controls the operation and the stop of the horizontal shaft of the feeding machine according to electric signals fed back by the left limit magnetic switch and the right limit magnetic switch, the vacuum chuck releases materials at the discharging position, and the PLC continues the automatic feeding operation according to received feeding signals until the feeding signals are terminated, and the structure program operates.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Dry grinding wire drawing machine automatic feeding control system, its characterized in that: including PLC, execution control module and monitoring sensor module, execution control module is used for controlling material loading machine actuating mechanism's solenoid valve and servo motor operation, the solenoid valve is used for controlling the operation of gluey case cylinder, monitoring sensor module is used for monitoring material loading machine behavior, and PLC is given to the position and the material loading stroke position of feedback material, the PLC module is used for carrying out control module output control signal according to material position and material loading stroke position.
2. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: the monitoring sensor module comprises an upper limit position sensor and a lower limit position sensor, and the upper limit position sensor and the lower limit position sensor are used for limiting the vertical axis movement of the feeding machine.
3. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: the monitoring sensor module further comprises a left limiting magnetic switch and a right limiting magnetic switch, and the left limiting magnetic switch and the right limiting magnetic switch are used for limiting the horizontal axis movement of the feeding machine.
4. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: the monitoring sensor module further comprises a suction plate limiting sensor, and the suction plate limiting sensor is used for monitoring the position of the plate to be processed.
5. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: the monitoring sensor module further comprises a plate thickness sensor, the plate thickness sensor is used for detecting the thickness of a plate, and a feeding machine can adjust the feeding position conveniently according to the thickness of the plate.
6. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: the PLC is further connected with a human-computer interface, the human-computer interface comprises a touch screen and a tri-color lamp, the touch screen is used for displaying and adjusting working parameters of the feeding machine, and the tri-color lamp is used for alarming and displaying the power-on and power-off states of the feeding machine.
7. The automatic feeding control system of the dry grinding wire drawing machine according to claim 1, characterized in that: still be provided with sensor detection module between PLC and the monitoring sensor module, sensor detection module is used for detecting the material loading machine working condition of monitoring sensor module monitoring and whether takes place unusually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122541007.2U CN216411925U (en) | 2021-10-21 | 2021-10-21 | Automatic feeding control system of dry grinding wire drawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122541007.2U CN216411925U (en) | 2021-10-21 | 2021-10-21 | Automatic feeding control system of dry grinding wire drawing machine |
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| CN216411925U true CN216411925U (en) | 2022-04-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117103066A (en) * | 2023-10-13 | 2023-11-24 | 泰州市新龙翔金属制品有限公司 | Stainless steel plate wire drawing system with controllable wire drawing stroke |
-
2021
- 2021-10-21 CN CN202122541007.2U patent/CN216411925U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117103066A (en) * | 2023-10-13 | 2023-11-24 | 泰州市新龙翔金属制品有限公司 | Stainless steel plate wire drawing system with controllable wire drawing stroke |
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