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CN215703985U - Ultraviolet setting device - Google Patents

Ultraviolet setting device Download PDF

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Publication number
CN215703985U
CN215703985U CN202122413923.8U CN202122413923U CN215703985U CN 215703985 U CN215703985 U CN 215703985U CN 202122413923 U CN202122413923 U CN 202122413923U CN 215703985 U CN215703985 U CN 215703985U
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China
Prior art keywords
ultraviolet lamp
ultraviolet
ultraviolet ray
design case
mounting panel
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CN202122413923.8U
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Chinese (zh)
Inventor
胡冬
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Jingzhou City Saitai Software Furniture Material Co ltd
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Jingzhou City Saitai Software Furniture Material Co ltd
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Abstract

The utility model relates to the technical field of latex pad shaping equipment, and discloses an ultraviolet ray shaping device, which comprises an ultraviolet ray shaping box, wherein a feed inlet and a discharge outlet are respectively arranged at two ends of the ultraviolet ray shaping box; in addition, due to the arrangement of the dustproof device, the equipment has better dustproof effect and safety performance.

Description

Ultraviolet setting device
Technical Field
The utility model relates to the technical field of latex pad shaping equipment, in particular to an ultraviolet ray shaping device.
Background
The latex product is synthesized by natural rubber and natural latex, raw materials of zinc oxide, accelerant and dispersant are finely ground and then put into a stirrer together with natural latex, calcium carbonate and other substances for stirring, the materials are conveyed to a liquid air mixer for foaming after being fully and uniformly stirred, the foamed materials are pumped into an extrusion forming machine, a continuous latex pad is extruded from an outlet of the extrusion forming machine, and the latex pad is sterilized, disinfected and formed by an ultraviolet sterilization forming machine.
The utility model patent with application publication number CN103978706A discloses production equipment of latex pads, which comprises an ultraviolet sterilization forming machine, wherein the ultraviolet sterilization forming machine comprises a tunnel type sterilization box, one end of the sterilization box is provided with an inlet, the other end of the sterilization box is provided with an outlet, a sterilization conveying mesh belt penetrating through the inlet and the outlet of the sterilization box is arranged in a drying box, and a plurality of ultraviolet sterilization lamps are respectively arranged above and below the sterilization conveying mesh belt at equal intervals; latex pad gets into the disinfect box back through the entry of disinfecting conveying mesh belt from the disinfect box, by the sterilamp irradiation of guipure top and below, realize the function of disinfection and design of disinfecting, but ultraviolet lamp among the device is fixed at the disinfect box, distance between sterilamp and the disinfecting conveying mesh belt is fixed, and when latex pad is different, the distance that ultraviolet lamp shines latex pad surface is different, thereby it changes to lead to sterilamp's the design effect of disinfecting, lead to product quality unstable, secondly, the export and the entry of disinfect box are open-ended design, the dust is got into more easily, and attach to the surface at ultraviolet lamp, the design effect that disinfects that leads to ultraviolet lamp weakens.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an ultraviolet setting device which has the advantages of good sterilization setting effect, stable product quality, good dustproof effect and high safety.
The technical purpose of the utility model is realized by the following technical scheme:
ultraviolet setting device, including ultraviolet ray design case, the both ends of ultraviolet ray design case are equipped with feed inlet and discharge gate respectively, ultraviolet ray design incasement is equipped with the latex pad conveyor who runs through feed inlet and discharge gate, ultraviolet ray design incasement portion still is equipped with a plurality of ultraviolet lamp, and each ultraviolet lamp all is relative with latex pad conveyor, ultraviolet lamp installs at ultraviolet ray design incasement through high adjusting device, dust keeper is all located to feed inlet and discharge gate.
Through adopting the above-mentioned technical scheme, the latex pad gets into the ultraviolet ray from the feed inlet of ultraviolet ray design case and stereotypes the incasement, the latex pad is disinfected and is stereotyped the back and export from the discharge gate through the ultraviolet ray that ultraviolet lamp sent, when handling the different latex pad of thickness, adjust ultraviolet lamp's height through height adjusting device, make ultraviolet lamp keep unanimous throughout to the irradiation distance of the latex pad of different thickness, thereby guarantee the stability of the design effect of disinfecting of the latex pad of different thickness, make product quality stability higher, and simultaneously, position at feed inlet and discharge gate sets up dust keeper, can prevent effectively that the dust from getting into, greatly reduced dust is to the influence of the design effect of disinfecting of ultraviolet lamp.
The utility model is further provided with: height adjusting device includes elevating gear and ultraviolet lamp mounting panel, elevating gear includes elevator motor and the elevating screw who is connected with elevator motor, elevating screw and lifting nut threaded connection, one side fixed connection of lifting nut and ultraviolet lamp mounting panel, ultraviolet ray design incasement portion both ends are equipped with the slide rail, the both ends of ultraviolet lamp mounting panel be equipped with slide rail sliding fit's slider, the slide rail is fixed on ultraviolet ray design incasement wall, the both ends at the ultraviolet lamp mounting panel are fixed to the slider.
Through adopting above-mentioned technical scheme, ultraviolet lamp installs on the ultraviolet lamp mounting panel, highly realize the regulation of ultraviolet lamp irradiation distance through adjusting the ultraviolet lamp mounting panel, start elevator motor during the regulation, elevator motor drive lifting screw is rotatory, lifting screw is rotatory when lifting screw upwards or downstream along lifting screw, lifting screw drives the ultraviolet lamp mounting panel when upwards or downstream and upwards or downstream along the slide rail and realizes the regulation of ultraviolet lamp mounting panel height, moreover, the steam generator is simple in structure, and convenient operation.
The utility model is further provided with: still be equipped with the height measurement sensor who is used for measuring the upper surface height of latex pad on the ultraviolet lamp mounting panel, height measurement sensor and height adjusting device all are connected with control module.
Through adopting above-mentioned technical scheme, height measurement sensor is used for the height of real-time measurement latex pad upper surface to give control module with the height information transfer of latex pad upper surface, control module controls elevator motor according to the information received and starts, adjusts the ultraviolet lamp mounting panel to corresponding position, keeps unanimous throughout with the irradiation distance of ultraviolet lamp on guaranteeing the ultraviolet lamp mounting panel.
The utility model is further provided with: the dustproof device comprises a dustproof curtain arranged at the feed inlet and the discharge outlet, the upper end of the dustproof curtain is detachably connected with the upper ends of the feed inlet and the discharge outlet, and a balancing weight is arranged at the lower end of the dustproof curtain.
Through adopting above-mentioned technical scheme, the setting of dustproof curtain can prevent effectively that the dust from getting into the inside of ultraviolet ray design case, greatly reduced the influence of dust to ultraviolet lamp's the design effect of disinfecting, the balancing weight can prevent effectively that dustproof curtain from trembling to cause sealed not tight condition, further improved dustproof effect, in addition, dustproof curtain can also block the ultraviolet ray, prevent that the people from causing the injury by ultraviolet irradiation when feed inlet and discharge gate pass through, the security is better.
The utility model is further provided with: latex pad conveyor includes a plurality of parallel arrangement's conveying roller, and the both ends of each conveying roller are installed in ultraviolet ray design incasement through the bearing frame respectively, and the same end of each conveying roller all is equipped with the gear, the gear with all with the chain meshing, the chain passes through drive sprocket and driven sprocket tensioning, drive sprocket is connected with driving motor.
Through adopting above-mentioned technical scheme, driving motor drive sprocket is rotatory, drives chain circulation rotation when drive sprocket is rotatory, and the gear synchronous revolution on each conveying roller of chain pivoted in-process drive to drive each conveying roller synchronous revolution, conveying roller synchronous revolution's in-process is carried the latex pad that bears on the conveying roller.
The utility model is further provided with: ultraviolet lamp includes two sets ofly, two sets of ultraviolet lamp installs both sides about latex pad conveyor respectively, and the ultraviolet lamp that is located the upside passes through height adjusting device to be installed at ultraviolet ray design incasement, and the ultraviolet lamp that is located the lower extreme passes through the fixed plate to be installed at ultraviolet ray design incasement.
Through adopting above-mentioned technical scheme, two sets of ultraviolet lamp disinfect the design to the latex pad from the upper and lower both ends of latex pad respectively, and work efficiency is high, and it is effectual to design.
The utility model has the beneficial effects that:
1. the height of the ultraviolet lamp is adjusted through the height adjusting device, so that the irradiation distances of the ultraviolet lamp to the latex pads with different thicknesses are always kept consistent, the stability of the sterilization and shaping effects of the latex pads with different thicknesses is ensured, the stability of the product quality is higher, meanwhile, the dustproof devices are arranged at the positions of the feed port and the discharge port, dust can be effectively prevented from entering, and the influence of the dust on the sterilization and shaping effects of the ultraviolet lamp is greatly reduced.
2. The ultraviolet lamp ultraviolet setting box has the advantages that the dust can be effectively prevented from entering the ultraviolet setting box through the dustproof curtain, the influence of the dust on the sterilization setting effect of the ultraviolet lamp is greatly reduced, the dustproof curtain can be effectively prevented from shaking through the counterweight block arranged at the lower end of the dustproof curtain, the situation of poor sealing is caused, the dustproof effect is further improved, in addition, the dustproof curtain can also block ultraviolet rays, the injury caused by ultraviolet irradiation when people pass through the feed port and the discharge port is prevented, and the safety is better.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic cross-sectional view of the UV setting device of the present invention.
Fig. 2 is a partially enlarged schematic view of a in fig. 1.
Fig. 3 is a schematic structural diagram of a latex pad conveying device in the ultraviolet setting device of the utility model.
In the figure, 1, an ultraviolet setting box; 2. a feed inlet; 3. a discharge port; 4. a latex pad conveying device; 5. an ultraviolet lamp; 6. a height adjustment device; 61. a lifting device; 611. a lifting motor; 612. lifting a screw rod; 613. a lifting nut; 614. a slide rail; 615. a slider; 62. an ultraviolet lamp mounting plate; 63. a height measurement sensor; 7. a dust curtain; 8. a balancing weight; 9. a conveying roller; 10. a gear; 11. a chain; 12. a drive sprocket; 13. a driven sprocket; 14. a drive motor; 15. a latex pad; 16. and (7) fixing the plate.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Referring to fig. 1 and 2, the ultraviolet setting device includes ultraviolet setting box 1, both ends of ultraviolet setting box 1 are equipped with feed inlet 2 and discharge gate 3 respectively, be equipped with latex pad conveyor 4 that runs through feed inlet 2 and discharge gate 3 in the ultraviolet setting box 1, ultraviolet setting box 1 is inside still to be equipped with a plurality of ultraviolet lamps 5, and each ultraviolet lamp 5 all is relative with latex pad conveyor 4, ultraviolet lamp 5 installs in ultraviolet setting box 1 through height adjusting device 6, dust keeper is all located to feed inlet 2 and discharge gate 3, and latex pad 15 gets into ultraviolet setting box 1 from feed inlet 2 of ultraviolet setting box 1 in, and output from discharge gate 3 after the ultraviolet that latex pad 15 sent through ultraviolet lamp 5 disinfects and stereotypes, when handling the latex pad 15 of different thickness, adjusts ultraviolet lamp 5's height through height adjusting device 6, make ultraviolet lamp 5 keep unanimous throughout to the irradiation distance of the latex pad of different thickness to guarantee the stability of the design effect of disinfecting of the latex pad 15 of different thickness, make product quality stability higher, simultaneously, set up dust keeper in the position of feed inlet 2 and discharge gate 3, can prevent effectively that the dust from getting into, the greatly reduced dust is to the influence of the design effect of disinfecting of ultraviolet lamp 5.
Height adjusting device 6 includes elevating gear 61 and ultraviolet lamp mounting panel 62, elevating gear 61 includes elevator motor 611 and the lift lead screw 612 who is connected with elevator motor 611, lift lead screw 612 and lift nut 613 threaded connection, one side fixed connection of lift nut 613 and ultraviolet lamp mounting panel 62, the inside both ends of ultraviolet ray design case 1 are equipped with slide rail 614, the both ends of ultraviolet lamp mounting panel 62 are equipped with the slider 615 with slide rail 614 sliding fit, slide rail 614 fixes on ultraviolet ray design case 1 inner wall, slider 615 fixes the both ends at ultraviolet lamp mounting panel 62, and ultraviolet lamp 5 installs on ultraviolet lamp mounting panel 62, realizes the regulation of ultraviolet lamp 5 irradiation distance through the height of adjusting ultraviolet lamp mounting panel 62, starts elevator motor 611 during the regulation, and elevator motor 611 drives lift lead screw 612 to rotate, when the lifting screw 612 rotates, the lifting nut 613 moves upwards or downwards along the lifting screw 612, and when the lifting nut 613 moves upwards or downwards, the ultraviolet lamp mounting plate 62 is driven to move upwards or downwards along the sliding rail 614 to adjust the height of the ultraviolet lamp mounting plate 62, so that the structure is simple, and the operation is convenient.
Still be equipped with the height measurement sensor 63 who is used for measuring the upper surface height of latex pad 15 on the ultraviolet lamp mounting panel 62, height measurement sensor 63 and height adjusting device 6 all are connected with control module, height measurement sensor 63 can adopt ultrasonic sensor for the height of real-time measurement latex pad 15 upper surface, and give control module with the height information transfer of latex pad 15 upper surface, control module starts according to the information control elevator motor 611 who receives, adjust ultraviolet lamp mounting panel 62 to corresponding position, keep unanimous all the time with the irradiation distance of guaranteeing ultraviolet lamp 5 on the ultraviolet lamp mounting panel 62.
Dustproof device is including installing the dustproof curtain 7 at feed inlet 2 and discharge gate 3, the upper end of dustproof curtain 7 can be dismantled with the upper end of feed inlet 2 and discharge gate 3 and be connected, the lower extreme of dustproof curtain 7 is equipped with balancing weight 8, the setting of dustproof curtain 7 can prevent effectively that the dust from getting into the inside of ultraviolet ray design case 1, greatly reduced the influence of dust to ultraviolet lamp 5's sterilization design effect, balancing weight 8 can prevent effectively that dustproof curtain 7 from trembling, thereby cause sealed not tight condition, dustproof effect has further been improved, in addition, dustproof curtain 7 can also block the ultraviolet ray, prevent that the people from causing the injury by ultraviolet irradiation when passing through from feed inlet 2 and discharge gate 3, the security is better.
Referring to fig. 3, latex pad conveyor 4 includes a plurality of parallel arrangement's conveying roller 9, and the both ends of each conveying roller 9 are installed in ultraviolet ray design case 1 through the bearing frame respectively, and each conveying roller 9 all is equipped with gear 10 with one end, gear 10 with all mesh with chain 11, chain 11 passes through drive sprocket 12 and driven sprocket 13 tensioning, drive sprocket 12 is connected with driving motor 14, and driving motor 14 drive sprocket 12 is rotatory, drives 11 circulative rotations of chain when drive sprocket 12 is rotatory, and the gear 10 synchronous revolution on the each conveying roller of 11 pivoted in-process drive to drive each conveying roller 9 synchronous revolution, conveying roller 9 synchronous revolution's in-process is carried the latex pad 15 that bears on conveying roller 9.
Ultraviolet lamp 5 includes two sets ofly, and is two sets of ultraviolet lamp 5 installs both sides about latex pad conveyor 4 respectively, and ultraviolet lamp 5 that is located the upside installs in ultraviolet ray design case 1 through high adjusting device 6, and ultraviolet lamp 5 that is located the lower extreme installs in ultraviolet ray design case 1 through fixed plate 16, and two sets of ultraviolet lamp 5 sterilize the design from latex pad 15's upper and lower both ends respectively, and work efficiency is high, and it is effectual to finalize the design.
The working principle of the utility model is as follows: latex pad 15 gets into in ultraviolet ray design case 1 from ultraviolet ray design case 1's feed inlet 2, ultraviolet lamp 5 sends the ultraviolet ray, shine the upper and lower surface of latex pad 15 position in ultraviolet ray design case 1 part, realize disinfecting and stereotype, when the altitude measurement sensor 63 who installs at ultraviolet mounting panel 62 detects the highly emergence of latex pad 15 upper surface and changes, highly adjust ultraviolet lamp 5 through control module control height adjusting device 6, make ultraviolet lamp 5 keep unanimous throughout to the irradiation distance of the latex pad 15 of different thickness, the stability of equipment sterilization design effect has effectively been guaranteed.

Claims (6)

1. Ultraviolet setting device, including ultraviolet ray design case (1), the both ends of ultraviolet ray design case (1) are equipped with feed inlet (2) and discharge gate (3) respectively, be equipped with latex pad conveyor (4) that run through feed inlet (2) and discharge gate (3) in ultraviolet ray design case (1), ultraviolet ray design case (1) inside still is equipped with a plurality of ultraviolet lamp (5), and each ultraviolet lamp (5) all are relative with latex pad conveyor (4), its characterized in that: ultraviolet lamp (5) are installed in ultraviolet ray design case (1) through altitude mixture control device (6), dust keeper is all located in feed inlet (2) and discharge gate (3).
2. The uv setting apparatus according to claim 1, wherein: height adjusting device (6) include elevating gear (61) and ultraviolet lamp mounting panel (62), elevating gear (61) include elevator motor (611) and elevator screw (612) be connected with elevator motor (611), elevator screw (612) and lifting nut (613) threaded connection, one side fixed connection of elevator nut (613) and ultraviolet lamp mounting panel (62), the inside both ends of ultraviolet ray design case (1) are equipped with slide rail (614), the both ends of ultraviolet lamp mounting panel (62) are equipped with slider (615) with slide rail (614) sliding fit, slide rail (614) are fixed on ultraviolet ray design case (1) inner wall, the both ends at ultraviolet lamp mounting panel (62) are fixed in slider (615).
3. The uv setting apparatus according to claim 2, wherein: still be equipped with height measurement sensor (63) that are used for measuring the upper surface height of latex pad on ultraviolet lamp mounting panel (62), height measurement sensor (63) and height adjusting device (6) all are connected with control module.
4. The uv setting apparatus according to claim 1, wherein: the dustproof device comprises a dustproof curtain (7) installed at the feed inlet (2) and the discharge outlet (3), the upper end of the dustproof curtain (7) is detachably connected with the upper ends of the feed inlet (2) and the discharge outlet (3), and a balancing weight (8) is arranged at the lower end of the dustproof curtain (7).
5. The uv setting apparatus according to claim 1, wherein: latex pad conveyor (4) include a plurality of parallel arrangement's conveying roller (9), and the both ends of each conveying roller (9) are installed in ultraviolet ray design case (1) through the bearing frame respectively, and the same end of each conveying roller (9) all is equipped with gear (10), gear (10) with all mesh with chain (11), chain (11) are through drive sprocket (12) and driven sprocket (13) tensioning, drive sprocket (12) are connected with driving motor (14).
6. The uv setting apparatus according to claim 1, wherein: ultraviolet lamp (5) are including two sets ofly, two sets of both sides about emulsion pad conveyor (4) are installed respectively in ultraviolet ray, and ultraviolet lamp (5) that are located the upside are installed in ultraviolet ray design case (1) through high adjusting device (6), and ultraviolet lamp (5) that are located the lower extreme are installed in ultraviolet ray design case (1) through fixed plate (16).
CN202122413923.8U 2021-10-08 2021-10-08 Ultraviolet setting device Active CN215703985U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122413923.8U CN215703985U (en) 2021-10-08 2021-10-08 Ultraviolet setting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122413923.8U CN215703985U (en) 2021-10-08 2021-10-08 Ultraviolet setting device

Publications (1)

Publication Number Publication Date
CN215703985U true CN215703985U (en) 2022-02-01

Family

ID=80027223

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122413923.8U Active CN215703985U (en) 2021-10-08 2021-10-08 Ultraviolet setting device

Country Status (1)

Country Link
CN (1) CN215703985U (en)

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