CN215667701U

CN215667701U - Tin bath drain pan spraying system

Info

Publication number: CN215667701U
Application number: CN202122002484.1U
Authority: CN
Inventors: 马晓峰
Original assignee: Jiangsu Huadong Yaopi Glass Co ltd
Current assignee: Jiangsu Huadong Yaopi Glass Co ltd
Priority date: 2021-08-24
Filing date: 2021-08-24
Publication date: 2022-01-28
Anticipated expiration: 2031-08-24

Abstract

The tin bath bottom shell spraying system of the utility model comprises: spray house steward, a plurality of spray branch pipe, a plurality of shower, a plurality of water pressure shower head and a plurality of valve, spray house steward level is laid the equidistant spray branch pipe that is equipped with the horizontal direction on the spray house steward the equidistant shower that is provided with the vertical direction on the spray branch pipe, the shower top is equipped with the water pressure shower head. The utility model replaces air pressure spraying with water pressure spraying, effectively reduces energy consumption, and effectively improves efficiency by optimizing a spraying coverage scheme.

Description

Tin bath drain pan spraying system

Technical Field

The utility model relates to a spraying system, in particular to a tin bath bottom shell spraying system.

Background

The temperature of the tin bath bottom shell is normally controlled to be about 100 ℃, the temperature of the tin bath bottom shell is raised to 130 ℃ in summer due to the rise of the air temperature, and small bubbles are generated after the temperature is raised, so that the production quality and the process control of glass are influenced.

In order to control the temperature of the tin bath bottom shell, the tin bath bottom shell is cooled by adopting a water spraying and compressed air pressurizing mode so as to reach the process temperature required by production, but the tin bath bottom shell has larger area, more required spray heads and larger air consumption of compressed air, so that the load of an air compressor is high, the phenomenon of vehicle jumping is easy to generate, and the energy consumption loss is large; the tin bath spraying air pipe and the water pipe are connected by a rubber hose, so that the tin bath spraying air pipe is easy to age and damage and needs to be replaced frequently.

In order to improve the field environment and reduce the amount of compressed air, the prior art needs to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a tin bath bottom shell spraying system which is used for solving the problems.

The utility model adopts a technical scheme that: providing a tin bath bottom shell spray system comprising: spray header, a plurality of spray branch pipe, a plurality of shower, a plurality of water pressure shower head and a plurality of valve, spray header lays at molten tin bath drain pan below level spray header equidistant each spray branch pipe, each of being provided with on the spray header the spray branch pipe level is laid and is set up perpendicularly for spray header, at each equidistant each spray pipe, each of being provided with on the spray branch pipe perpendicular setting and top are equipped with the water pressure shower head, each spray branch pipe inserts spray header's position and each spray branch pipe's position all is provided with the valve.

Furthermore, the main spray pipe, the branch spray pipes and the spray pipes are all galvanized pipes, so that the novel spray pipe is not easy to age and damage and has long service life.

Furthermore, the valve is a needle valve, so that the precision is high.

Furthermore, the water outlet of the water pressure spray header is arranged towards the tin bath bottom shell, and the atomization range can be changed by adjusting the water pressure spray header.

Further, the distance between the water outlet of the water pressure spray head and the bottom of the tin bath is set within the range of 700-900 mm.

Furthermore, the distance between the adjacent spraying branch pipes is the same as the distance between the adjacent spraying pipes on the same spraying branch pipe.

Furthermore, the distance between the adjacent spray branch pipes and the distance between the adjacent spray pipes on the same spray branch pipe are set within the range of 0.8m-1.2 m.

The tin bath bottom shell spraying system has the beneficial effects that:

1. the air pressure spraying system is changed into the water pressure spraying system, so that the load of the air compressor is effectively reduced, the energy is saved, the environment is protected, and the production cost is saved;

2. the use of the hydraulic pressure spraying system reduces the use of hoses, thereby effectively reducing the maintenance workload and the maintenance cost;

3. the design evenly distributed's spray line cooperates water pressure shower head and valve, has optimized and has sprayed the coverage scheme, has effectively promoted spray efficiency.

Drawings

FIG. 1 is a schematic view (partially) of a spraying system of a bottom casing of a tin bath according to a first embodiment of the present invention;

the parts in the drawings are numbered as follows: 1. the spraying device comprises a spraying main pipe, 2, spraying branch pipes, 3, spraying pipes, 4, a water pressure spraying head and 5 valves.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the utility model.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", "horizontal", "vertical", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention, and do not indicate or imply that the referenced components or elements must have particular orientations, be constructed and operated in particular orientations, and thus, are not to be construed as limiting the present invention.

Referring to fig. 1, a spray system for a bottom casing of a tin bath according to a first embodiment of the present invention is suitable for providing a good cooling function for the bottom casing of the tin bath.

In this example, the tin bath pan cooling area is 5.084m width by 18m length, amounting to 91.512 square meters, and was adjusted and tested by three parameters: the distance between the water pressure spray header and the bottom of the washing tank is adjusted, the atomization range of the water pressure spray header is adjusted, and the opening degree of the adjusting valve is adjusted, so that the water mist cooling area of the spray header with the better performance is 1 square meter, the optimization of a tin tank bottom shell spraying covering scheme is further realized, and 90 water pressure spray headers are determined to be installed in total and correspond to the cooling area of 90 square meters.

Tin bath drain pan spraying system includes: the spray header comprises a spray header pipe 1, 18 spray branch pipes 2, 90 spray pipes 3, 90 hydraulic spray headers 4 and 108 valves 5.

Spray header 1 lays along tin bath length direction level below the tin bath drain pan, is provided with 1 spray branch 2 every 1m on spray header 1, and each spray branch 2 level is laid and is set up perpendicularly for spray header 1, is provided with 1 shower 3 every 1m on each spray branch 2, and each shower 3 sets up perpendicularly and the top is equipped with water pressure shower head 4.

Specifically, the main spray pipe 1 is a 1.5-inch pipe, the branch spray pipes 2 are 1-inch pipes, the branch spray pipes 3 are 4-inch pipes, the main spray pipe 1, the branch spray pipes 2 and the branch spray pipes 3 are galvanized pipes, aging and damage are not prone to occurring, the service life is long, and the maintenance cost caused by replacement of hoses is reduced.

Specifically, the distance between adjacent spray branch pipes 2 is 1m, 18 spray branch pipes 2 are arranged along the arrangement direction of the spray header pipe 1, the distance between adjacent spray pipes 3 on the same spray branch pipe 2 is also 1m, 5 spray pipes 3 are arranged along the arrangement direction of the spray branch pipes 2, and the distribution of the water pressure spray headers 4 is matched.

The position of each spray branch pipe 2 connected to the spray header 1 is provided with a valve 5 for controlling the valve opening degree of each spray branch pipe 2 from the spray header 1, and the position of each spray branch pipe 3 connected to the spray branch pipe 2 is provided with a valve 5 for controlling the valve opening degree of each spray branch pipe 3 from the spray branch pipe 2.

Specifically, the valves 5 used on each pipeline are needle valves, so that the precision is high, and the opening degree of the valves can be accurately controlled.

The water outlets of the water pressure spray headers 4 are arranged towards the tin bath bottom shell, the distance between the water outlets of the water pressure spray headers 4 and the bottom of the tin bath is set to be 800mm, and the water mist range covers 1 square meter.

Specifically, the water pressure spray header 4 naturally sprays by the pressure of water, and the atomization effect is adjusted by the aperture of the spray header and the opening of the adjusting valve 5.

The tin bath bottom shell spraying system has the beneficial effects that:

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a molten tin bath drain pan spraying system which characterized in that includes: spray header, a plurality of spray branch pipe, a plurality of shower, a plurality of water pressure shower head and a plurality of valve, spray header lays at molten tin bath drain pan below level spray header equidistant each spray branch pipe, each of being provided with on the spray header the spray branch pipe level is laid and is set up perpendicularly for spray header, at each equidistant each spray pipe, each of being provided with on the spray branch pipe perpendicular setting and top are equipped with the water pressure shower head, each spray branch pipe inserts spray header's position and each spray branch pipe's position all is provided with the valve.

2. A tin bath bottom pan spray system as claimed in claim 1, wherein the main spray header, branch spray header and spray header are galvanized tubes.

3. A tin bath bottom pan spray system as claimed in claim 1 wherein the valve is a needle valve.

4. A tin bath base pan spray system as claimed in claim 1, wherein the water outlet of the water pressure spray header is disposed towards the tin bath base pan.

5. The tin bath bottom casing spray system as set forth in claim 4, wherein the distance between the water outlet of the hydraulic spray header and the bottom of the tin bath is set within the range of 700-900 mm.

6. A tin bath bottom pan spray system as claimed in claim 1 wherein the distance between adjacent said spray manifolds is the same as the distance between adjacent spray manifolds on the same spray manifold.

7. A tin bath bottom pan spray system as claimed in claim 1 wherein the distance between adjacent said spray manifolds is set to within 0.8m-1.2m from the distance between adjacent spray manifolds on the same spray manifold.