CN215172128U - Control valve group device for wind turbine generator gearbox lubricating system - Google Patents
Control valve group device for wind turbine generator gearbox lubricating system Download PDFInfo
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- CN215172128U CN215172128U CN202121233124.6U CN202121233124U CN215172128U CN 215172128 U CN215172128 U CN 215172128U CN 202121233124 U CN202121233124 U CN 202121233124U CN 215172128 U CN215172128 U CN 215172128U
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Abstract
The utility model provides a wind turbine generator system gear box is valve unit device for lubricating system, including valve unit overcoat, valve barrel, case and end cover, the coaxial one end that is equipped with through-hole and through-hole of valve unit overcoat is equipped with the internal thread, the case sets up in the valve unit overcoat, the one end of valve barrel is equipped with external screw thread and valve unit overcoat threaded connection, the one end of end cover is equipped with spring and passes the valve barrel and contradict with the case, the end cover is connected with the valve barrel. The utility model provides a pair of valve unit device for wind turbine generator system gear box lubricating system, long service life adopts pressure control's form to replace former temperature control's new technology mode to realize the conversion of pressure and temperature, pressure control's stability is high, and the leakproofness is reliable.
Description
Technical Field
The utility model relates to a valve unit, in particular to wind turbine generator system gear box is valve unit device for lubricating system.
Background
The problem of temperature control valve group failure exists in the current wind turbine generator gearbox lubricating system, the temperature control valve group plays an important shunting role in a fan lubricating system, and the main function of the temperature control valve group is to ensure that high-temperature oil is fully cooled by a cooling device, so that the oil temperature of the whole lubricating system is reduced, and the normal operation of the wind turbine generator is ensured. The reason for failure is: the temperature control valve group consists of a valve core and a thermal bulb, wherein the valve core is made of cast iron, the molding process is casting, the thermal bulb is copper-clad paraffin, the paraffin expands when heated, the valve core is pushed to move in the direction of an arrow, and when the paraffin is cooled and contracted, the valve core returns under the action of a spring.
SUMMERY OF THE UTILITY MODEL
Not enough to the above among the prior art, the utility model provides a wind turbine generator system gear box is valve unit device for lubricating system, its long service life, convenient operation, pressure control's stability is high, and the leakproofness is reliable.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a wind turbine generator system gear box is valve unit device for lubricating system, includes valve unit overcoat, valve barrel, case and end cover, the coaxial one end that is equipped with through-hole and through-hole of valve unit overcoat is equipped with the internal thread, the case sets up in the valve unit overcoat, the one end of valve barrel is equipped with external screw thread and valve unit overcoat threaded connection, the one end of end cover is equipped with spring and passes the valve barrel and contradict with the case, the end cover is connected with the valve barrel.
As an improvement, one end of the valve core, which is far away from the spring, is in a conical surface shape.
As an improvement, the outer sleeve of the control valve group is made of stainless steel.
As an improvement, the valve sleeve is made of stainless steel and is subjected to a heat treatment process.
As an improvement, the end cover is in threaded connection with the valve sleeve, and an adjusting hole is formed in the outer side of the end cover.
The utility model has the advantages that:
this practicality adopts the material of former aluminium system of replacement of stainless steel to through thermal treatment process back, its long service life adopts pressure control's form to replace former temperature control's new technology mode, and realizes the conversion of pressure and temperature, pressure control's stability is high, and the leakproofness is reliable. The installation is simple and convenient, and can ensure that all high-temperature oil flows through the radiating fins to be fully cooled at high temperature, so that the full-load state of the wind turbine generator can be realized.
Drawings
FIG. 1 is a schematic view of the assembly structure of the present invention;
fig. 2 is a schematic view of a first explosion structure of the present invention;
fig. 3 is a schematic diagram of a second explosion structure of the present invention;
FIG. 4 is a schematic view of the cross-sectional structure of the outer casing of the control valve assembly of the present invention;
fig. 5 is a simulation curve of temperature and pressure according to the present invention.
Reference symbol comparison table:
1-control valve group outer sleeve, 2-valve sleeve, 3-valve core, 4-end cover, 5-through hole, 6-spring and 7-adjusting hole.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
In order to make the content of the present invention more clearly understood, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the attached drawings in the embodiment of the present invention.
As shown in fig. 1-5, a valve group control device for a wind turbine generator gearbox lubricating system comprises a valve group jacket 1, a valve sleeve 2, a valve core 3 and an end cover 4, wherein the valve group jacket 1 is coaxially provided with a through hole 5 and one end of the through hole 5 is provided with an internal thread, the valve core 3 is arranged in the valve group jacket 1, one end of the valve sleeve 2 is provided with an external thread and is in threaded connection with the valve group jacket 1, one end of the end cover 4 is provided with a spring 6, the spring 6 penetrates through the valve sleeve 2 to be abutted against the valve core 3, and the end cover 4 is connected with the valve sleeve 2.
As a modification, one end of the valve core 3 far away from the spring 6 is in a conical surface shape.
As an improvement, the control valve group sleeve 1 is made of stainless steel 304.
As an improvement, the valve housing 2 is made of stainless steel and is subjected to a heat treatment process.
As a modification, the end cap 4 is in threaded connection with the valve housing 2 and the outer side of the end cap 4 is provided with an adjusting hole 7.
In the using process of the device, the sleeve of the control valve group valve is assembled into the control valve group outer sleeve and is in a static state, the valve core of the control valve group is assembled into the valve sleeve, a taper sealing mode is adopted, the valve sleeve is in a motion state of opening and closing under the influence of pressure, the valve sleeve and the valve core adopt a heat treatment process, the service life cycle is greatly prolonged, the novel control valve group can realize adjustable pressure, and the adjustment range is 3-12 bar.
Determining a pressure value corresponding to the action of the temperature control valve group through the temperature curve and the pressure curve 2 in the graph 5, setting an opening pressure value for the control valve group in the new technology, wherein the new opening pressure value is near 4.5bar, and taking 4.5bar as an initial opening pressure.
Taking a 2MW fan as an example, the high shutdown failure of the oil temperature of the gearbox caused by the failure of the temperature control valve group is about more than 20 times every year, if the limited load operation time is removed, only the fault shutdown time is calculated, the total time of the whole fault shutdown can reach more than 900 hours, the full wind generating speed of the unit is basically kept under the condition of reporting the high temperature failure, and the loss electric quantity can reach 180 kWh. After the novel control valve group is used, the stability of a lubricating system is improved, the control valve group cannot break down basically within 8 years, the generated energy is increased by more than 180 ten thousand kWh every year, and the electricity purchasing price of a local area power grid of the circular economy in a certain area is reduced to 73.8 ten thousand yuan according to 0.41 yuan/kWh. The investment of the project research and development and the empirical application and transformation of 48 units is 79.9 ten thousand yuan, the cost can be recovered about one year, and the income can be stabilized within 7 years and is more than 73 ten thousand yuan.
The popularization and application cost of a single fan is about below 6000 yuan, and the problem of high oil temperature of a double-fed unit gearbox caused by failure of a valve group can be thoroughly solved. The cost can be recovered by increasing 1.2 ten thousand degrees of electricity of one grid-connected unit. Has wide market popularization prospect and is about to become an industry trend.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and all modifications, equivalents, improvements and the like that are made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. The utility model provides a wind turbine generator system gear box is valve unit device for lubricating system, a serial communication port, including valve unit overcoat (1), valve barrel (2), case (3) and end cover (4), the coaxial one end that is equipped with through-hole (5) and through-hole (5) of valve unit overcoat (1) is equipped with the internal thread, case (3) set up in valve unit overcoat (1), the one end of valve barrel (2) is equipped with external screw thread and valve unit overcoat (1) threaded connection, the one end of end cover (4) is equipped with spring (6) and passes valve barrel (2) and contradict with case (3), end cover (4) are connected with valve barrel (2).
2. The control valve group device for the wind turbine generator gearbox lubricating system according to claim 1, wherein: one end of the valve core (3) far away from the spring (6) is conical.
3. The control valve group device for the wind turbine generator gearbox lubricating system according to claim 1, wherein: the control valve group outer sleeve (1) is made of stainless steel 304.
4. The control valve group device for the wind turbine generator gearbox lubricating system according to claim 1, wherein: the valve sleeve (2) is made of stainless steel and is subjected to a heat treatment process.
5. The control valve group device for the wind turbine generator gearbox lubricating system according to claim 1, wherein: the end cover (4) is in threaded connection with the valve sleeve (2), and an adjusting hole (7) is formed in the outer side of the end cover (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121233124.6U CN215172128U (en) | 2021-06-03 | 2021-06-03 | Control valve group device for wind turbine generator gearbox lubricating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121233124.6U CN215172128U (en) | 2021-06-03 | 2021-06-03 | Control valve group device for wind turbine generator gearbox lubricating system |
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| Publication Number | Publication Date |
|---|---|
| CN215172128U true CN215172128U (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121233124.6U Active CN215172128U (en) | 2021-06-03 | 2021-06-03 | Control valve group device for wind turbine generator gearbox lubricating system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113175522A (en) * | 2021-06-03 | 2021-07-27 | 内蒙古霍煤鸿骏铝电有限责任公司扎哈淖尔分公司 | Control valve group device for wind turbine generator gearbox lubricating system |
-
2021
- 2021-06-03 CN CN202121233124.6U patent/CN215172128U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113175522A (en) * | 2021-06-03 | 2021-07-27 | 内蒙古霍煤鸿骏铝电有限责任公司扎哈淖尔分公司 | Control valve group device for wind turbine generator gearbox lubricating system |
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| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yu Jianyu Inventor after: Shang Erfa Inventor after: Xin Jianchun Inventor after: Wang Yue Inventor after: Li Haoyu Inventor after: He Peng Inventor after: Cai Xiang Inventor after: Wang Qiang Inventor before: Wang Jianyu Inventor before: Shang Erfa Inventor before: Xin Jianchun Inventor before: Wang Yue Inventor before: Li Haoyu Inventor before: He Peng Inventor before: Cai Xiang Inventor before: Wang Qiang |