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CN214565253U - Passenger car disc brake wheel end assembly - Google Patents

Passenger car disc brake wheel end assembly Download PDF

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Publication number
CN214565253U
CN214565253U CN202121010262.8U CN202121010262U CN214565253U CN 214565253 U CN214565253 U CN 214565253U CN 202121010262 U CN202121010262 U CN 202121010262U CN 214565253 U CN214565253 U CN 214565253U
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Prior art keywords
wheel
boss
hub flange
hub
brake disc
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CN202121010262.8U
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Chinese (zh)
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钟志华
詹斯雅
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Dexian Automotive Technology Shanghai Co ltd
Tongji University
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Dexian Automotive Technology Shanghai Co ltd
Tongji University
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Abstract

本实用新型公开了一种客车盘式制动器轮端总成,包括制动盘、轮毂法兰盘、轮毂轴承组件、花键轴;所述轮毂法兰盘背向车轮一面沿轴线方向向外凸起形成一空心的凸台,所述轮毂法兰盘配合套装在花键轴上;制动盘套装在所述轮毂法兰盘的凸台上,且与凸台固定连接;轮毂法兰盘的凸台远离车轮的一端配合安装在轮毂轴承组件内。本实用新型的轮毂轴承组件为独立零部件,且零件上无需加工安装凸台、安装端面、安装孔及螺纹等,加工及后期维修更换成本低;采用本实用新型结构,制动盘厚度方向上无较高凸台,质量小,成本低,对簧下质量及轻量化有利,后期维修更换成本低;且制动盘安装拆卸方便,提高了维修方便性。

Figure 202121010262

The utility model discloses a wheel end assembly of a passenger car disc brake, which comprises a brake disc, a wheel hub flange, a wheel hub bearing assembly and a spline shaft; the side of the wheel hub flange facing away from the wheel protrudes outward along the axis direction form a hollow boss, the hub flange is fitted on the spline shaft; the brake disc is sheathed on the boss of the hub flange, and is fixedly connected with the boss; the hub flange The end of the boss away from the wheel is fitted in the hub bearing assembly. The wheel hub bearing assembly of the utility model is an independent part, and the parts do not need to process the mounting boss, the mounting end face, the mounting hole and the thread, etc., and the cost of processing and later maintenance and replacement is low; using the structure of the present utility model, the thickness direction of the brake disc is No high boss, small quality, low cost, favorable for unsprung quality and light weight, low maintenance and replacement cost in the later stage; and the brake disc is easy to install and disassemble, which improves the maintenance convenience.

Figure 202121010262

Description

Passenger car disc brake wheel end assembly
Technical Field
The utility model relates to an automotive brake field especially relates to a passenger train disc brake wheel end assembly.
Background
The wheel end assembly of a disc brake of a common passenger car is shown in fig. 1 and generally comprises a hub flange (integrated with a hub bearing), a brake disc, an ABS gear ring and the like. The brake disk 95 has a raised boss 94, the boss end surface 93 engages an inboard end surface 97 of the hub flange 92, and bolts (not shown) extend through the hub flange from a wheel facing side 91 of the hub flange 92 and through bolt holes 96 in the boss 94 for locking. Then assembling the brake disc 95 and the hub flange plate 92 on the half shaft, and fixing through a shaft locking nut; an ABS ring gear (not shown) is integrated on the hub bearing.
The disadvantages of this structure are:
1. in the wheel end parts of the passenger car disc brake, a hub bearing is a consumable and easily damaged part and needs to be replaced periodically. In the prior art, the hub bearing and the hub flange are of an integral structure, and the cost is high if the hub bearing and the hub flange need to be replaced;
2. the brake disc is a part which is easy to wear and needs to be replaced regularly, and the brake disc in the prior art has larger volume and mass due to the higher installation boss, and has higher cost if needing to be replaced;
3. because the bolts for fixing the brake disc 20 penetrate through the bolt holes 13 on the hub flange plate 10 from the surface 12 of the hub flange plate 10 facing the wheel and then penetrate through the bolt holes 23 on the boss 21 of the brake disc 20 for fixation, the bolts are covered by the wheel, when the brake disc 20 is replaced, the wheel needs to be dismounted firstly, the bolts can be loosened, and the brake disc can be replaced, so that the maintenance convenience is poor;
and 4, the ABS gear ring is integrated on the hub bearing, and if the ABS gear ring is damaged, the replacement cost is high.
SUMMERY OF THE UTILITY MODEL
To the above problem, an object of the utility model is to provide a passenger train disc brake wheel end assembly to solve a great deal of problem among the prior art.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
a passenger car disc brake wheel end assembly is characterized by comprising a brake disc, a hub flange plate, a hub bearing assembly and a spline shaft; the hub flange plate is provided with bolt holes convenient for connecting a wheel, one surface of the hub flange plate, which is back to the wheel, protrudes outwards along the axis direction to form a hollow boss, and the hub flange plate is sleeved on the spline shaft in a matched manner and synchronously rotates along with the spline shaft; the brake disc is sleeved on the boss of the hub flange plate and fixedly connected with the boss to synchronously rotate along with the hub flange plate; and after the brake disc is installed, one end, far away from the wheel, of the boss of the hub flange plate is installed in the hub bearing assembly in a matched mode.
In the preferred embodiment of the present invention, the boss is of a stepped shaft structure, a groove is provided at the lower root of the step in parallel to the axial direction, and the hub bearing assembly is installed in the groove.
Further, the brake disc is fixedly connected with the vertical surface of the step through a bolt.
Furthermore, the hub flange and the hub bearing assembly 4 are locked and limited through the spline shaft 6 and the shaft locking nut 5.
In the preferred embodiment of the present invention, the spline shaft is provided with an ABS ring gear.
The utility model has the advantages that:
1. the hub bearing assembly is an independent part, and a mounting boss, a mounting end face, a mounting hole, a thread and the like do not need to be processed on the part, so that the processing and later-period maintenance and replacement cost is low;
2. by adopting the structure of the utility model, no higher boss is arranged in the thickness direction of the brake disc, the mass is small, the cost is low, the unsprung mass and the light weight are facilitated, and the later maintenance and replacement cost is low;
3. the brake disc is convenient to mount and dismount, the problem that a wheel nut or a wheel needs to be dismounted firstly in the prior art is solved, only the hub bearing assembly needs to be dismounted firstly during maintenance and replacement, and then the brake disc is dismounted, so that the maintenance convenience is improved;
4, the ABS ring gear is integrated on the spline shaft, and for the non-driving wheel, if the ABS ring gear damages, the spline shaft can be directly replaced without replacing the hub bearing assembly, thereby reducing the maintenance cost.
The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.
Drawings
Fig. 1 is a schematic diagram of the prior art.
FIG. 2 is a schematic illustration of a passenger car disc brake wheel end assembly.
The brake disc comprises a brake disc 1, a center hub 11, a friction disc 2, wheel bolts 3, a hub flange 31, a flange disc body 32, a boss 33, a groove 4, a hub bearing assembly 5, a shaft locking nut 6, a spline shaft 7, a brake disc locking bolt 8, an ABS gear ring
Detailed Description
The technical solution of the present invention will be described below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely a few embodiments and not all embodiments of the present application; and the structures shown in the drawings are merely schematic and do not represent actual objects. It should be noted that all other embodiments obtained by those skilled in the art based on the embodiments of the present invention belong to the protection scope of the present application.
It is to be noted that the term "comprises," "comprising," or any other variation thereof herein is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical or equivalent elements in a process, method, article, or apparatus that comprises the element.
The terms "upper", "lower", "inner", "outer", and the like do not constitute absolute spatial relationship limitations, but merely constitute a concept of relative position. As will be appreciated by those skilled in the art.
Referring to fig. 1, a passenger car disc brake wheel end assembly mainly comprises a brake disc 1, wheel bolts 2, a hub flange 3, a hub bearing assembly 4, a shaft locking nut 5, a spline shaft 6, a brake disc locking bolt 7 and an ABS gear ring 8. The main parts are described in detail as follows:
hub flange 3
The hub flange 3 includes a flange body 31 and a hollow boss 32, and the boss 32 is formed to protrude toward the side facing away from the wheel in the axial direction of the flange body 31. Six bolt holes convenient for connecting a wheel are arranged on the flange plate body 31, and the hub flange plate 3 and the wheel (not marked in the figure) are fixedly connected through six wheel bolts 2. The hub flange 3 is sleeved on the spline shaft 6 in a matching way and synchronously rotates along with the spline shaft 6.
In this embodiment, the boss 32 is a stepped shaft structure, and the lower root of the step is provided with a groove 33 in a direction parallel to the axial direction to facilitate the installation of the hub bearing assembly 4.
Brake disc 1
The brake disc 1 comprises friction discs 12 and a central hub 11 with bolt mounting holes in the middle, the hub 11 protruding slightly beyond the friction discs 12. The 1 suit of brake disc is on the boss of wheel hub ring flange, and in this embodiment, the central hub 11 of brake disc is laminated with the vertical face of the step of wheel hub ring flange 3 to through brake disc locking bolt 7 and wheel hub ring flange 3 fixed connection, along with wheel hub ring flange 3 synchronous rotation. Compared with the prior art, the brake disc 1 has no higher boss in the thickness direction, is small in mass and low in cost, is beneficial to unsprung mass and light weight, and is low in later-stage maintenance and replacement cost.
Hub bearing assembly 4
After the brake disc 1 is installed, one end of the boss 32 of the hub flange, which is far away from the wheel, is installed in the hub bearing assembly 4 in a matching way, so that the smooth rotation of the hub flange 3 is ensured. And the hub bearing assembly 4 is partially inserted into the groove 33 of the hub flange 3. The hub flange 3 and the hub bearing assembly 4 are locked and limited through the spline shaft 6 and the shaft locking nut 5. So that the hub flange 3 and the hub bearing assembly 4 are not displaced axially. In this embodiment, the hub bearing assembly is an independent part, and need not to process mounting boss, mounting end face, mounting hole and screw thread etc. on the part, and processing and later stage maintenance replacement cost are low.
The end of the spline shaft 6 is provided with an ABS gear ring 8 which synchronously rotates with the spline shaft 6. The ABS ring gear is integrated on the spline shaft, and for a non-driving wheel, if the ABS ring gear is damaged, the spline shaft can be directly replaced without replacing the hub bearing assembly, so that the maintenance cost is reduced.
When the hub flange plate is installed, the brake disc 1 and the hub flange plate 3 are fixedly connected together through the brake disc locking bolts 7, then the boss 32 of the hub flange plate 3 is assembled in the hub bearing assembly 4, then the hub flange plate 3 is assembled on the spline shaft 6, and finally the hub flange plate is locked through the shaft locking nut 5. The disassembly process is reversed.
The brake disc 1 with the structure is convenient to mount and dismount, the problem that a wheel nut or a wheel needs to be dismounted firstly in the prior art is solved, the hub bearing assembly 4 only needs to be dismounted firstly during maintenance and replacement, and then the brake disc 1 is dismounted, so that the maintenance convenience is improved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1.一种客车盘式制动器轮端总成,其特征在于,包括制动盘、轮毂法兰盘、轮毂轴承组件、花键轴;轮毂法兰盘上设置有便于连接车轮的螺栓孔,所述轮毂法兰盘背向车轮一面沿轴线方向向外凸起形成一空心的凸台,所述轮毂法兰盘配合套装在花键轴上,随花键轴同步转动;制动盘套装在所述轮毂法兰盘的凸台上,且与凸台固定连接,随轮毂法兰盘同步转动;且制动盘安装后,轮毂法兰盘的凸台远离车轮的一端配合安装在轮毂轴承组件内。1. A passenger car disc brake wheel end assembly is characterized in that, comprising brake disc, wheel hub flange, wheel hub bearing assembly, spline shaft; The side of the hub flange facing away from the wheel protrudes outward along the axis direction to form a hollow boss, the hub flange is fitted on the spline shaft and rotates synchronously with the spline shaft; the brake disc is fitted on the spline shaft. The boss is on the boss of the hub flange, and is fixedly connected with the boss, and rotates synchronously with the hub flange; and after the brake disc is installed, the end of the boss of the hub flange away from the wheel is fitted in the hub bearing assembly. . 2.根据权利要求1所述的客车盘式制动器轮端总成,其特征在于,所述凸台为阶梯轴结构,台阶的下根部沿平行于轴向设置有一沟槽,所述轮毂轴承组件装入所述沟槽内。2 . The wheel end assembly of a passenger car disc brake according to claim 1 , wherein the boss is a stepped shaft structure, and the lower root of the step is provided with a groove parallel to the axial direction, and the wheel hub bearing assembly into the groove. 3.根据权利要求2所述的客车盘式制动器轮端总成,其特征在于,所述制动盘与台阶的竖直面之间通过螺栓固定连接。3 . The wheel end assembly of a passenger car disc brake according to claim 2 , wherein the brake disc and the vertical surface of the step are fixedly connected by bolts. 4 . 4.根据权利要求1所述的客车盘式制动器轮端总成,其特征在于,轮毂法兰盘与轮毂轴承组件之间通过花键轴与轴锁紧螺母锁紧限位。4 . The wheel end assembly of a passenger car disc brake according to claim 1 , wherein the hub flange and the hub bearing assembly are locked and limited by a spline shaft and a shaft locking nut. 5 . 5.根据权利要求1所述的客车盘式制动器轮端总成,其特征在于,所述花键轴上设置有ABS齿圈。5 . The wheel end assembly of a passenger car disc brake according to claim 1 , wherein the spline shaft is provided with an ABS ring gear. 6 .
CN202121010262.8U 2021-05-12 2021-05-12 Passenger car disc brake wheel end assembly Active CN214565253U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121010262.8U CN214565253U (en) 2021-05-12 2021-05-12 Passenger car disc brake wheel end assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121010262.8U CN214565253U (en) 2021-05-12 2021-05-12 Passenger car disc brake wheel end assembly

Publications (1)

Publication Number Publication Date
CN214565253U true CN214565253U (en) 2021-11-02

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ID=78329404

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121010262.8U Active CN214565253U (en) 2021-05-12 2021-05-12 Passenger car disc brake wheel end assembly

Country Status (1)

Country Link
CN (1) CN214565253U (en)

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