CN214262808U - Qualified control device for electronic inflating valve of tire - Google Patents
Qualified control device for electronic inflating valve of tire Download PDFInfo
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- CN214262808U CN214262808U CN202022501878.7U CN202022501878U CN214262808U CN 214262808 U CN214262808 U CN 214262808U CN 202022501878 U CN202022501878 U CN 202022501878U CN 214262808 U CN214262808 U CN 214262808U
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Abstract
The utility model relates to an intelligent control technical field, in particular to a tire electronic inflating valve qualification control device, under the intelligent control of server workstation, through the accurate control of PLC controlling means and conveyer belt controlling means, make TPMS detect the antenna and acquire the electronic inflating valve information fast and accurately, to unqualified product, the state suggestion device warns, the conveyer belt transmits this product to the manual work station and handles; and prompting the qualified product and the state prompting device, sending the information to a server workstation, processing the information and the information in the memory into a tire data packet, and sending the tire data packet to an automobile assembly plant. The device has not only accelerated the production rhythm, has improved work efficiency, has reduced manufacturing cost, uploads the server with the electron inflating valve data that every tire corresponds moreover, conveniently traces back and consults.
Description
Technical Field
The utility model relates to an intelligent control technical field, in particular to qualified controlling means of tire electron inflating valve.
Background
At present, more and more automobile tires are selectively provided with electronic air valves with Tire Pressure Monitoring Systems (TPMS), the TPMS can monitor tire pressure values of the tires in the driving process, the tires of different vehicle types need to be provided with the electronic air valves of different brands, and each electronic air valve contains information such as exclusive ID information, air pressure values, signal transmission frequency, air valve battery allowance and the like, and the information needs to be packaged into a data packet of the tire and sent to an automobile assembly plant. In the prior art, a tire assembly plant uses a handheld reading tool, and the read data is recorded, so that the transmission efficiency of a production line is low, errors are easily caused due to manual data recording, the data read after the tire is transported to an automobile assembly plant and is inconsistent with the actually uploaded data, the tire cannot be assembled, reworking and repairing are needed, manpower and material resources are greatly wasted, the assembling and delivery time of the whole automobile is seriously affected, and the production and manufacturing cost is greatly improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned not enough, provide a qualified controlling means of tire electron inflating valve, under the intelligent control of server workstation, through PLC controlling means and conveyer belt controlling means's accurate control for TPMS detects the antenna and acquires electron inflating valve information fast and accurately: if the information is not acquired after the continuous repetition for three times or the acquired information is not matched with the information stored in the server workstation, the electronic inflating valve is proved to belong to an unqualified product, and the product is transmitted to a manual station by a transmission belt for processing; if TPMS detection antenna can acquire information, and the information matches with the information that the server workstation stored, then prove that the electronic inflating valve belongs to qualified products, carry out different reminds to qualified products and nonconforming products respectively through state suggestion device simultaneously, further guaranteed the qualified control to tire electronic inflating valve, the device has not only accelerated the production rhythm, has reduced manufacturing cost, reaches the server with the electronic inflating valve data that every tire corresponds moreover, conveniently traces back and consults.
The utility model provides a specific technical scheme as follows:
the utility model provides a qualified controlling means of tire electron inflating valve, includes tire assembly line and installs the tire of electron inflating valve, be equipped with conveyer belt controlling means, be used for the scanning on the tire bar code's bar code scanner, be used for detecting the TPMS detection antenna of electron inflating valve and the state suggestion device that shows the testing result on the tire assembly line, conveyer belt controlling means TPMS detection antenna all links to each other with PLC controlling means, still includes the server workstation of the whole device of intelligent control.
Preferably, the server workstation comprises a memory for storing and processing tire information, a processor, and a communication module for communication connection.
Preferably, a transmitting device for transmitting signals and a storage module for storing information are arranged in the electronic valve.
Preferably, the PLC control device includes a controller for controlling the conveyor belt control device and the TPMS detection antenna to perform actions, and a communication module for communication connection.
Preferably, the status prompting device comprises a status indicator light and a buzzer; the color of the state indicator light for displaying three states is as follows: yellow, red, green; when the TPMS detection antenna starts to read the electronic valve information of the tire, the state indicator lamp displays yellow; when the TPMS detection antenna does not read the electronic valve information of the tire within the set time or the read electronic valve information is not matched with the corresponding tire information, the status indicator lamp is displayed in red, and the buzzer sounds at the same time; when the TPMS detection antenna successfully reads the electronic valve information of the tire within the specified time and the read electronic valve information is matched with the corresponding tire information, the status indicator lamp is displayed in green.
Preferably, when the TPMS detection antenna fails to read the electronic valve information on the tire for 3 consecutive times, the TPMS detection antenna sends a signal to the conveyor belt control device, and the conveyor belt control device is provided with a control module for controlling the conveyor belt to bring the tire into the manual operation table.
Preferably, the TPMS detection antenna transmits the read electronic valve information to the storage through the conveyor control device, and the processor combines the tire information and the matched electronic valve information into a complete tire information data packet.
Preferably, the electronic valve information includes ID information, an air pressure value, a signal transmission frequency, and an electronic valve battery remaining amount.
Preferably, the server workstation is connected with the PLC control device and the conveyor belt control device through an industrial ethernet and Profibus communication protocol; the PLC control device is connected with the TPMS detection antenna, the conveyor belt control device and the code scanner through industrial Ethernet and Profibus communication protocols, and the PLC control device is connected with the state prompt device through an I/O interface.
Preferably, a power supply system for supplying electric energy is also included.
Has the advantages that:
the utility model provides a qualified controlling means of tire electron inflating valve, under the intelligent control of server workstation, accurate control through PLC controlling means and conveyer belt controlling means, make TPMS detect the antenna and acquire electron inflating valve information fast and accurately, and carry out different reminds to qualified product and nonconforming product respectively through state suggestion device, the qualified control to tire electron inflating valve has further been ensured, the device has not only accelerated the production rhythm, the production cost is reduced, and pass to the server on the electron inflating valve data that correspond every tire, conveniently trace back and look up.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic view of a tire electronic valve qualification control apparatus according to the present invention;
FIG. 2 is a schematic diagram of a server architecture;
FIG. 3 is a schematic view of a tire construction;
FIG. 4 is a schematic view of a conveyor belt control arrangement;
FIG. 5 is a schematic view of a decoder architecture;
FIG. 6 is a schematic structural diagram of a PLC control device;
FIG. 7 is a schematic diagram of the TPMS apparatus;
fig. 8 is a schematic structural diagram of a status prompting device.
Wherein: 1-a server workstation; 11-a memory; 12-a processor; 13-a first communication module;
2-a PLC control device; 21-a controller; 22-a second communication module;
a 3-TMPS detection antenna; 31-a reading module; 32-a third communication module;
4-a conveyor belt control device; 41-a control module; 42-a flip-flop; 43-a fourth communication module;
5-a code scanner; 51-a fifth communication module;
6-tyre; 61-bar code; 62-electronic valve; 621-a transmitting device; 622-storage module; 623-a battery module;
7-a status prompting device; 71-status indicator lights; 72-buzzer.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. The description which follows is a preferred embodiment of the present application, but is made for the purpose of illustrating the general principles of the application and not for the purpose of limiting the scope of the application. The protection scope of the present application shall be subject to the definitions of the appended claims.
As shown in fig. 1-8:
the embodiment of the utility model provides a:
the utility model provides a qualified controlling means of tire electron inflating valve, includes tire assembly line and installs tire 6 of electron inflating valve 63, be equipped with conveyer belt controlling means 4 on the tire assembly line, be used for the scanning bar code 61's on the tire 6 bar code scanner 5, be used for detecting TPMS detecting antenna 3 of electron inflating valve 63 and show the state suggestion device 7 of testing result, conveyer belt controlling means 4 TPMS detecting antenna 3 all links to each other with PLC controlling means 2, still includes the server workstation 1 of the whole device of intelligent control.
Preferably, the server workstation 1 comprises a storage 11, a processor 12 and a first communication module 13. The memory 11 is used for storing the comprehensive information of the tire 6, the information of the electronic valve 62 and a qualified control program of the electronic valve of the tire; the processor 12 is configured to compare whether the information of the tire 6 and the information of the electronic valve 62 installed are matched, and process the information of the tire 6 and the information of the electronic valve 62 matched by comparison into a data packet, and the first communication module 13 is configured to receive the information and send an instruction.
Preferably, a transmitting device 621 for transmitting signals, a storage module 622 for storing information and a battery module 623 for supplying electric energy are arranged in the electronic valve 62; the electronic valve 62 information includes ID information, air pressure value, signal transmission frequency, and electronic valve battery remaining power.
Preferably, the PLC control device 2 includes a controller 21 for controlling the conveyor control device 4, the TPMS detection antenna 3, and the status prompt device 7 to perform actions, and a second communication module 22 communicatively connected to the TPMS detection antenna 3, the barcode scanner 5, the server workstation 1, and the conveyor control device 4.
Preferably, the status prompt device 7 includes a status indicator lamp 71 and a buzzer 72; the color of the state indicator light for displaying three states is as follows: yellow, red, green; when the TPMS detection antenna 3 starts reading the information of the electronic valve 62 of the tire 6, the status indicator lamp 71 displays yellow; when the TPMS detection antenna 3 does not read the information of the electronic valve 62 of the tire 6 within a specified time, or the read information of the electronic valve 62 is not matched with the corresponding information of the tire 6, the status indicator lamp 71 is displayed in red, and meanwhile, the buzzer 72 sounds, and the electronic valve 62 is an unqualified product; when the TPMS detection antenna 3 successfully reads the electronic valve 62 information of the tire 6 within a prescribed time and the read electronic valve 62 information matches the corresponding information of the tire 6, the electronic valve 62 is a good product and the status indicator lamp 71 is displayed in green.
Preferably, the TMPS detection antenna 3 comprises a reading module 31 for reading the signal emitted by the emitting means 621 of the electronic valve 62, and a third communication module 32 for sending the read information to the conveyor control means 4;
when the TPMS detection antenna 3 fails to read the information of the electronic valve 62 on the tire 6 for three times, the TPMS detection antenna 3 sends a signal to the fourth communication module 43 of the conveyor belt control device 4, and the control module 41 arranged in the conveyor belt control device 4 controls the conveyor belt to bring the tire 6 into the manual operation table.
Preferably, the TPMS detection antenna 3 transmits the read information of the electronic valve 62 to the storage 11 through the conveyor belt control device 4, and the processor 12 combines the information of the tire 6 and the matched information of the electronic valve 62 into a complete data packet of the tire information.
Preferably, the conveyor control device 4 comprises a control module 41, a trigger 42 for sensing the arrival of the tire 6 at the detection position below the TPMS detection antenna 3, and a fourth communication module 43 for transmitting information;
preferably, the server workstation 1 is connected with the PLC control device 2 and the conveyor belt control device 4 through an industrial ethernet and Profibus communication protocol; the PLC control device 2 is connected with the TPMS detection antenna 3, the conveyor belt control device 4 and the code scanner 5 through industrial Ethernet and Profibus communication protocols, and the PLC control device 2 is connected with the state prompt device 7 through an I/O interface.
Preferably, a power supply system for supplying electric energy is also included.
The specific working process is as follows:
the integrated information carousel control program for the tyre 6 is first stored in the memory 11 of the server workstation 1.
The PLC control device 2 sends a starting command to the conveyor belt control device 4, the control module 41 of the conveyor belt control device 4 controls the conveyor belt to convey the tire 6, when the tire 6 passes through the position of the code scanner 5, the code scanner 5 scans the bar code on the tire 6, and sends and stores information in the PLC control device 2 through the fifth communication module 51; the conveyor belt drives the tire 6 to move forward continuously, when the tire reaches the TMPS detection station, the trigger 42 is triggered, the control module 41 sends a tire 6 in-position signal to the TMPS detection antenna 3 through the fourth communication module 43, the reading module 31 of the TMPS detection antenna 3 starts to read information sent by the transmitting device 621 to the electronic valve 62 right below, the TPMS detection antenna 3 starts to read the information of the electronic valve 62, and the status indicator lamp 71 displays yellow; when the TPMS detection antenna 3 reads the information of the electronic valve 62 unsuccessfully for 3 times continuously, or the read information of the electronic valve 62 is not matched with the information stored in the corresponding tire 6 in the server workstation 1, the electronic valve 62 is a unqualified product, the status indicator lamp 71 is displayed in red, the buzzer 72 sounds at the same time, meanwhile, the third communication module 32 of the TPMS detection antenna 3 sends a signal to the fourth communication module 43 of the conveyor belt control device 4, and the control module 41 arranged in the conveyor belt control device 4 controls the conveyor belt to bring the tire 6 into a manual operation table for manual processing;
when the TPMS detection antenna 3 reads the information of the electronic valve 62 successfully, and the read information of the electronic valve 62 matches the information stored in the corresponding tire 6 stored in the server workstation 1, the electronic valve 62 is a qualified product, the status indicator lamp 71 displays green, the TPMS detection antenna 3 sends the read information of the ID, the tire pressure, the air temperature, the battery and the like of the electronic valve 62 to the conveyor belt control device 4 through the third communication module 32, the conveyor belt control device 4 sends the data to the server workstation 1 through the fourth communication module 43, the processor 12 of the server workstation 1 packs the stored comprehensive information of the tire 6 and the received information into a data packet of the tire for transmission to an automobile assembly plant, and the tire 6 is transmitted to the next workstation.
Has the advantages that:
the utility model provides a qualified controlling means of tire electron inflating valve, under the intelligent control of server workstation, accurate control through PLC controlling means and conveyer belt controlling means, make TPMS detect the antenna and acquire electron inflating valve information fast and accurately, and carry out different reminds to qualified product and nonconforming product respectively through state suggestion device, the qualified control to tire electron inflating valve has further been ensured, the device has not only accelerated the production rhythm, the production cost is reduced, and pass to the server on the electron inflating valve data that correspond every tire, conveniently trace back and look up.
The foregoing description shows and describes several preferred embodiments of the present application, but as aforementioned, it is to be understood that the application is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the application as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the application, which is to be protected by the claims appended hereto.
Claims (10)
1. The utility model provides a qualified controlling means of tire electron inflating valve, includes through the tire assembly line assembly and installs the tire of electron inflating valve, its characterized in that: the tire assembly line is provided with a conveyor belt control device, a code scanner for scanning a bar code on the tire, a TPMS detection antenna for detecting an electronic inflating valve, a state prompt device for displaying a detection result, wherein the conveyor belt control device and the TPMS detection antenna are connected with a PLC control device, and the tire assembly line further comprises a server workstation for intelligently controlling the whole device.
2. The tire electronic valve qualification control apparatus according to claim 1, characterized in that: the server workstation includes a memory for storing and processing tire information, a processor, and a communication module for communication connection.
3. The tire electronic valve qualification control apparatus according to claim 2, characterized in that: and the electronic valve is internally provided with an emitting device for emitting signals and a storage module for storing information.
4. The tire electronic valve qualification control apparatus according to claim 3, characterized in that: the PLC control device comprises a controller and a communication module, wherein the controller is used for controlling the conveyor belt control device and the TPMS detection antenna to execute actions, and the communication module is used for communication connection.
5. The tire electronic valve qualification control apparatus according to claim 4, characterized in that: the state prompting device comprises a state indicating lamp and a buzzer; the color of the state indicator light for displaying three states is as follows: yellow, red, green; when the TPMS detection antenna starts to read the electronic valve information of the tire, the state indicator lamp displays yellow; when the TPMS detection antenna does not read the electronic valve information of the tire within the set time or the read electronic valve information is not matched with the corresponding tire information, the status indicator lamp is displayed in red, and the buzzer sounds at the same time; when the TPMS detection antenna successfully reads the electronic valve information of the tire within the specified time and the read electronic valve information is matched with the corresponding tire information, the status indicator lamp is displayed in green.
6. The tire electronic valve qualification control apparatus according to claim 5, characterized in that: when the TPMS detection antenna fails to read the electronic valve information on the tire for 3 times continuously, the TPMS detection antenna sends a signal to the conveyor belt control device, and a control module arranged on the conveyor belt control device controls a conveyor belt to bring the tire into a manual operation table.
7. The tire electronic valve qualification control apparatus according to claim 6, characterized in that: the TPMS detection antenna sends the read electronic valve information to the storage through the conveyor belt control device, and the processor combines the tire information and the matched electronic valve information into a complete tire information data packet.
8. The tire electronic valve qualification control apparatus according to claim 7, characterized in that: the electronic valve information comprises ID information, an air pressure value, signal emission frequency and electronic valve battery allowance.
9. The tire electronic valve qualification control apparatus according to claim 7, characterized in that: the server workstation is connected with the PLC control device and the conveyor belt control device through an industrial Ethernet and Profibus communication protocol, the PLC control device is connected with the TPMS detection antenna, the conveyor belt control device and the code scanner through the industrial Ethernet and Profibus communication protocol, and the PLC control device is connected with the state prompting device through an I/O interface.
10. A tire electronic valve acceptance control apparatus according to any one of claims 1 to 9, wherein: and a power supply system for supplying electric energy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022501878.7U CN214262808U (en) | 2020-11-03 | 2020-11-03 | Qualified control device for electronic inflating valve of tire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022501878.7U CN214262808U (en) | 2020-11-03 | 2020-11-03 | Qualified control device for electronic inflating valve of tire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214262808U true CN214262808U (en) | 2021-09-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022501878.7U Active CN214262808U (en) | 2020-11-03 | 2020-11-03 | Qualified control device for electronic inflating valve of tire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214262808U (en) |
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2020
- 2020-11-03 CN CN202022501878.7U patent/CN214262808U/en active Active
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