CN214112916U - Automatic quantitative sub-packaging system - Google Patents
Automatic quantitative sub-packaging system Download PDFInfo
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- CN214112916U CN214112916U CN202022711489.7U CN202022711489U CN214112916U CN 214112916 U CN214112916 U CN 214112916U CN 202022711489 U CN202022711489 U CN 202022711489U CN 214112916 U CN214112916 U CN 214112916U
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Abstract
The automatic quantitative sub-packaging system comprises a low-level bin, a vibrating sieve, a bucket elevator, a high-level bin, an automatic blanking mechanism, an automatic bag holding mechanism, a bag opening clamping mechanism, an automatic bag sewing machine, a packaging and conveying mechanism and an automatic bag feeding mechanism; a cone device is arranged in the low-level bin body; the vibrating screen is arranged at the feed opening of the low-level bin; the bucket elevator is arranged at the discharge opening of the vibrating screen; the high-level stock bin is arranged at the discharge port of the bucket elevator; the automatic blanking mechanism consists of a buffer bin, an automatic opening mechanism and an automatic bag clamping mechanism; the automatic bag feeding mechanism is arranged on the side of the automatic discharging mechanism and is used for sucking and feeding the packaging bags; the packaging bag conveying mechanism consists of a bag placing platform, a motor and a conveying mechanism and is used for conveying and transporting packaging bags. The utility model discloses the automatic difficult problem of dividing the packing of alloy has effectively been solved.
Description
Technical Field
The utility model belongs to the technical field of packaging machinery, an automatic quantitative divides packaging system, especially is used for alloy packaging's full-automatic quantitative divides packaging system.
Background
In the existing alloy warehouse, 5-10 packs of large packing bag alloy bags with the weight of 1 ton need to be packed into 10kg or 20kg of small packs every day, and the workload is large. An operator pours the large packaging bag alloy with the weight of 1 ton on the ground, shovels the alloy into the small packaging bag by using an iron shovel, then places the small packaging bag on a platform scale for weighing, seals the opening of the small packaging bag by using a binding belt when the weight of the alloy in the small packaging bag reaches 10kg +/-200 g, and finally packs the small packaging bag into the large packaging bag. The alloy is heavy metal, the dust is large in the operation process, the working strength is high, and the alloy can seriously harm the body of an operator.
The prior art quantitative packaging system generally comprises a bag opening mechanism, a bag covering mechanism, a blanking mechanism, a bag sewing mechanism and other mechanisms, and comprises a packaging bag conveying mechanism and the like. Due to different material properties, the hardness, density and weight requirements of the alloy are far higher than those of other materials, and the quantitative sub-packaging of the alloy is not suitable.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic ration divides packaging system, especially is used for the full-automatic ration of alloy packing to divide packaging system, and this system need not the artifical subcontracting of operating personnel, divides into the small packaging bag and collects to big packaging bag with big packaging bag alloy automatically, realizes that the automatic branch of alloy packing is full-automatic.
The technical scheme of the utility model:
the automatic quantitative sub-packaging system comprises a low-level bin, a vibrating sieve, a bucket elevator, a high-level bin, an automatic discharging mechanism, an automatic bag feeding mechanism, an automatic bag holding mechanism, a bag opening clamping mechanism, an automatic bag sewing machine and a packaging bag conveying mechanism; a cone mechanism is arranged in the low-level bin body and used for breaking the bottom of the large packaging bag so that the alloy in the large packaging bag automatically falls into the low-level bin; the vibrating shaker consists of a rotating motor and a vibrating screen, is arranged at the discharge opening of the low-level bin and is used for uniformly discharging alloy into a small material box of a bucket elevator; the bucket elevator consists of a variable frequency motor, a chain, a small material box and an elevator support, and is arranged below the low-level bin and the vibrating shaker and above the high-level bin. After the bucket elevator receives the material, the variable frequency motor drives the chain, the chain drives the small material box to move to the upper part of the high-level material bin, and the material in the small material bin enters the high-level material bin. The high-position bin comprises a bin body, a sieve plate, an air cylinder and a feed opening, wherein the sieve plate is arranged in the right center of the high-position bin; the high-level bin is arranged below the bucket elevator and the automatic discharging mechanism. The sieve plate is made of high manganese alloy steel.
The automatic blanking mechanism consists of a stock bin body, a buffer bin, an automatic bag clamping mechanism, an automatic opening mechanism and a weighing sensor and is arranged below the high-level stock bin. The weighing sensor is a material weighing unit, and the buffer bin, the automatic bag clamping mechanism and the automatic opening mechanism are arranged around the bin body. The automatic blanking mechanism is used for realizing the functions of automatic weighing of materials, automatic bag clamping, automatic blanking and the like.
The automatic bag feeding mechanism consists of a bag placing platform, a bag sucking mechanism, a packaging bag translation mechanism, a bag opening mechanism, a bag feeding mechanism and a packaging bag translation mechanism. The bag placing platform is positioned on the right side and used for placing empty packaging bags by a user; the bag sucking mechanism is arranged above the bag placing platform and is used for sucking empty packaging bags translated at the side end of the bag placing platform. The packaging bag translation mechanism is positioned below the bag suction mechanism and is parallel to the bag placing platform. The bag opening mechanism is positioned above the packaging bag translation mechanism; the bag feeding mechanism is positioned at the front end of the bag opening mechanism. After the bag sucking mechanism sucks the packaging bag from the bag placing platform to the packaging bag translation mechanism, the packaging bag translation mechanism conveys the packaging bag to the lower part of the bag opening mechanism through the roller. After the packaging bags are conveyed in place, the upper sucking disc and the lower sucking disc of the bag opening mechanism simultaneously adsorb the packaging bags, the air cylinder is opened, and the packaging bags are opened to 100 mm. After the bag opening of the packaging bag is opened by the bag opening mechanism, the opening of the bag is opened by the supporting rod of the bag feeding mechanism, and the packaging bag is sleeved on the opening mechanism of the automatic discharging mechanism through the rotating cylinder.
The automatic bag holding mechanism comprises a driving motor, a chain, a cylinder and a bag holding mechanism. The automatic bag holding mechanism is positioned below the automatic discharging mechanism and is positioned in the same parallel line with the bag opening clamping mechanism, the automatic bag sewing machine and the packaging and conveying mechanism. The automatic bag holding mechanism is used for tightly holding the packaging bag and conveying the packaging bag to the bag opening clamping mechanism.
The bag mouth clamping mechanism comprises a clamping mechanism bracket, a driving stepping motor, a belt and a rolling shaft; the bag mouth clamping mechanism is positioned in the middle of the automatic bag holding machine and the automatic bag sewing machine and above the packaging bag conveying mechanism. The bag mouth clamping mechanism is used for clamping the bag mouth of the packaging bag so as to facilitate the automatic bag sewing machine to effectively sew the bag.
The utility model discloses the automatic difficult problem of dividing the packing of alloy has effectively been solved. Because the alloy belongs to heavy metal, the alloy comprises ferromolybdenum, ferroniobium, ferrovanadium, ferromanganese and other alloys, the dust is large during packaging, and the alloy dust has great harm to human bodies. The alloy has high hardness, the common equipment cannot support the long-term use of the alloy, and the system and the alloy contact mechanism are all made of high-manganese alloy steel. The density of alloy is bigger than other materials, sieves through the sieve of high-order feed bin two kinds of different size grades, can realize the accurate control of weight of alloy, and its control accuracy has reached 200 g. Because the irregularity of alloy, the card material extremely easily, ordinary sieve can't satisfy the demands, and the sieve of this system adopts the high manganese alloy preparation to form to through rotary mechanism, carry out the anti-rotation with the sieve, the material that blocks can break away from the sieve automatically.
Drawings
Fig. 1 is a front view of a fully automatic quantitative sub-packaging system.
Fig. 2 is a top view of the fully automatic quantitative sub-packaging system.
Fig. 3 is a view of a shaker.
Fig. 4 is an automatic blanking mechanism diagram.
Fig. 5 is a diagram of an automatic bagging mechanism.
Fig. 6 is a structure view of an overhead bin.
In the figure: 1-a low-level stock bin; 2-shaking the screen; 3-bucket elevator; 4-high level stock bin; 5-a weighing sensor; 6, an automatic blanking mechanism; 7-automatic bag holding mechanism; 8-a bag opening clamping mechanism; 9-automatic sack closer; 10-a packaging conveying mechanism; 11-a bag placing platform; 12-an automatic bag feeding mechanism; 13-automatic bagging mechanism; 14-a cone device; 15-a vibration motor; 16-a vibration reducer; 17-vibrating the screen body; 18-a bag opening mechanism; 19-a bag suction mechanism; 20-a bag placing platform; 22-a package bag transfer mechanism; 23-an automatic bag clamping mechanism; 24-a surge bin; 25-an automatic opening mechanism; 26-sieve plate; 27-a rotating electrical machine; 28-small hopper; 29-a conveying device; 30-a cylinder 1; 31-cylinder 2; 32-a cartridge body; 33-sieve plate 1; 34-sieve plate 2; 35-high level bunker feed opening.
Detailed Description
The following description of the embodiments refers to the accompanying drawings.
Fig. 1 and 2 show: the full-automatic quantitative sub-packaging system comprises a 1-low bin, a 2-vibrating sieve, a 3-bucket elevator, a 4-high bin, a 5-weighing sensor, a 6-automatic discharging mechanism, a 7-automatic bag holding mechanism, an 8-bag opening clamping mechanism, a 9-automatic bag sewing machine, a 10-packaging conveying mechanism, an 11-bag placing platform and a 12-automatic bag feeding mechanism.
FIG. 3 shows: the 1-low bin body is internally provided with a 14-cone device which is used for breaking the bottom of the large packaging bag, and the alloy in the large packaging bag automatically falls into the 1-low bin. The 2-vibrating sieve is arranged at the feed opening of the 1-low bin, consists of a 15-vibrating motor, a 16-vibrating speed reducer and a 17-vibrating sieve body and is used for uniformly feeding alloy into a small bin of a bucket elevator. The 3-bucket elevator is composed of a rotating motor, a small hopper and a conveying device) and the like, is arranged at the discharge opening of the 2-vibrating sieve, the small hopper is loaded with not more than 2kg of alloy at one time, and the alloy is lifted to a 4-high bin after the 3-bucket elevator receives the alloy conveyed by the 2-vibrating sieve. The 4-high bin is arranged at the discharge port of the 3-bucket elevator, after the alloy enters the 4-high bin, the small-particle alloy enters the vibrating screen box and the large particles enter the buffer material box after screening, and when the weight of the alloy reaches 9kg, the vibrating screen box starts to feed until 10kg +/-200 g is reached. When the alloy reaches the preset weight, the alloy enters a 6-automatic blanking mechanism.
FIG. 4 shows: 11, the small packaging bag conveying mechanism comprises a 20-bag placing platform and a 22-packaging bag conveying mechanism, after an operator puts the small packaging bags into the bag placing platform in order, the operator receives a starting signal, and the conveying mechanism automatically conveys the small packaging bags to a specified position; the 12-automatic bag feeding mechanism is arranged above the 11-small packaging bag conveying mechanism and consists of a 19-bag sucking mechanism and a 13-automatic bag sleeving mechanism. After the 11-small packaging bag conveying mechanism conveys the small packaging bag to a designated position, the 19-small packaging bag sucking mechanism sucks the small packaging bag, the 18-bag opening mechanism opens the small packaging bag, the 21-bag feeding mechanism extends into the small packaging bag opening, the opening of the small packaging bag is opened, and the small packaging bag is conveyed to the 6-automatic discharging mechanism.
FIG. 5 shows: the 6-automatic blanking mechanism consists of a 23-automatic bag clamping mechanism, a 24-buffer bin and a 25-automatic opening mechanism. 12-the small package is conveyed to the 25-automatic opening mechanism by the automatic bag feeding mechanism, and then the small package is clamped tightly. And receiving an alloy blanking signal, opening an automatic opening mechanism, and allowing the alloy to enter a small packaging bag. 7, the small packaging bag is tightly held by the automatic bag holding mechanism, translated to the 8-bag opening clamping mechanism and enters the 9-automatic bag sewing machine to finish automatic bag opening bag sewing, and the bag opening bag is conveyed into the large packaging bag by the 10-packaging conveying mechanism.
Fig. 1 and 6 show: the 4-high-position bin consists of a 30-cylinder 1, a 31-cylinder 2, a 32-bin body and 33-sieve plates 1 and 34-sieve plates 2, wherein the 33-sieve plates 1 and 34-sieve plates 2 are arranged in the right center of the bin body, and the sieve plates are rotationally driven by adopting 30-cylinder 1 and 31-cylinder 2 mechanisms. The sieve plate is made of high manganese alloy steel. The 4-high bin is arranged below the 3-bucket elevator and the 6-automatic blanking mechanism. The 4-high level bunker can divide the material into two kinds of size fractions with different specifications. The material is discharged from a 3-bucket elevator, is sieved by a 4-high bin and enters a 6-automatic discharging mechanism through a 35-high bin discharging opening. When the materials are stuck on the upper surfaces of the 33-sieve plates 1 and 34-sieve plates 2, the 30-cylinder 1 and 31-cylinder 2 mechanisms drive the 33-sieve plates 1 and 34-sieve plates 2 to rotate, and the automatic cleaning of the materials can be realized.
The utility model discloses a full-automatic ration divides packaging system can divide into 10kg or 20 kg's little wrapping bag with 1 ton heavy big wrapping bag in, the alloy of 1mm ~ 50mm size, automatic subpackage in, with little wrapping bag seam package back, collect to the full-automatic ration of alloy in the big wrapping bag and divide packaging system. An operator commands the crown block to hoist the large packaging bag to a designated place after the alloy of the large packaging bag is conveyed to a 1-low bin and subpackaged by a 3-bucket elevator, a 4-high bin, a 12-automatic bag feeding mechanism, a 6-automatic discharging mechanism, a 9-automatic bag sewing machine and a 10-packaging conveying mechanism. In the subpackage process, the intervention of operators is not needed, and the weight of each small packaging bag is strictly controlled within +/-200 g. All parts and alloy contact parts are made of high-strength steel, so that the wear resistance is good, and the service life of equipment is obviously prolonged.
Claims (5)
1. Automatic ration divides package system, its characterized in that: the automatic bag sewing machine comprises a low-level bin, a vibrating sieve, a bucket elevator, a high-level bin, an automatic discharging mechanism, an automatic bag feeding mechanism, an automatic bag holding mechanism, a bag opening clamping mechanism, an automatic bag sewing machine and a packaging bag conveying mechanism; a cone mechanism is arranged in the low-level bin body and used for breaking the bottom of the large packaging bag so that the alloy in the large packaging bag automatically falls into the low-level bin; the vibrating shaker consists of a rotating motor and a vibrating screen, is arranged at the discharge opening of the low-level bin and is used for uniformly discharging alloy into a small material box of a bucket elevator; the bucket elevator comprises a variable frequency motor, a chain, a small material box and an elevator bracket, and is arranged below the low-level bin and the vibrating shaker and above the high-level bin; the high-level bin comprises a bin body, a sieve plate, an air cylinder and a feed opening, wherein the sieve plate is arranged in the right center of the high-level bin, and the high-level bin is arranged below the bucket elevator and the automatic feed mechanism; the sieve plate is made of high manganese alloy steel.
2. The automated metered dose dispensing package system of claim 1, wherein: the automatic blanking mechanism comprises a bin body, a buffer bin, an automatic bag clamping mechanism, an automatic opening mechanism and a weighing sensor, and is arranged below the high-level bin; the weighing sensor is a material weighing unit, and the buffer bin, the automatic bag clamping mechanism and the automatic opening mechanism are arranged around the bin body.
3. The automated metered dose dispensing package system of claim 1, wherein: the automatic bag feeding mechanism comprises a bag placing platform, a bag sucking mechanism, a packaging bag translation mechanism, a bag opening mechanism, a bag feeding mechanism and a packaging bag translation mechanism; the bag placing platform is positioned on the right side and used for placing empty packaging bags by a user; the bag sucking mechanism is arranged above the bag placing platform and is used for sucking the empty packaging bags translated at the side end of the bag placing platform; the packaging bag translation mechanism is positioned below the bag suction mechanism and is parallel to the bag placing platform; the bag opening mechanism is positioned above the packaging bag translation mechanism; the bag feeding mechanism is positioned at the front end of the bag opening mechanism.
4. The automated metered dose dispensing package system of claim 1, wherein: the automatic bag holding mechanism comprises a driving motor, a chain, a cylinder and a bag holding mechanism, wherein the automatic bag holding mechanism is positioned below the automatic discharging mechanism and is positioned in the same parallel line with the bag opening clamping mechanism, the automatic bag sewing machine and the packaging and conveying mechanism.
5. The automated metered dose dispensing package system of claim 1, wherein: the bag mouth clamping mechanism comprises a clamping mechanism bracket, a driving stepping motor, a belt and a rolling shaft; the bag mouth clamping mechanism is positioned in the middle of the automatic bag holding machine and the automatic bag sewing machine and above the packaging bag conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022711489.7U CN214112916U (en) | 2020-11-21 | 2020-11-21 | Automatic quantitative sub-packaging system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022711489.7U CN214112916U (en) | 2020-11-21 | 2020-11-21 | Automatic quantitative sub-packaging system |
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| CN214112916U true CN214112916U (en) | 2021-09-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117509206A (en) * | 2023-09-26 | 2024-02-06 | 昱源宁海环保科技股份有限公司 | Aluminum ash feeding system and application method thereof |
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2020
- 2020-11-21 CN CN202022711489.7U patent/CN214112916U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117509206A (en) * | 2023-09-26 | 2024-02-06 | 昱源宁海环保科技股份有限公司 | Aluminum ash feeding system and application method thereof |
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