CN203843441U - Electric pole steel reinforcement framework welding machine outward rotation driving mechanism - Google Patents
Electric pole steel reinforcement framework welding machine outward rotation driving mechanism Download PDFInfo
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- CN203843441U CN203843441U CN201420292525.2U CN201420292525U CN203843441U CN 203843441 U CN203843441 U CN 203843441U CN 201420292525 U CN201420292525 U CN 201420292525U CN 203843441 U CN203843441 U CN 203843441U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 73
- 230000002787 reinforcement Effects 0.000 title claims abstract description 73
- 239000010959 steel Substances 0.000 title claims abstract description 73
- 230000007246 mechanism Effects 0.000 title claims abstract description 30
- 238000003466 welding Methods 0.000 title abstract description 29
- 230000003014 reinforcing effect Effects 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 230000037431 insertion Effects 0.000 abstract 2
- 238000003780 insertion Methods 0.000 abstract 2
- 239000004567 concrete Substances 0.000 description 5
- 210000003205 muscle Anatomy 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000013213 extrapolation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The utility model relates to an electric pole steel reinforcement framework welding machine outward rotation driving mechanism which comprises a base, a pushing and poking device and a pneumatic clamp device. The pushing and poking device comprises a driving execution device and a pushing and poking sliding strip plate, wherein the driving execution device is arranged on the base and used for linear driving, and the pushing and poking sliding strip plate is connected to the driving execution device. An inclined insertion clamp opening sliding block which slides along the upper surface of the pushing and poking sliding strip plate is arranged on the upper surface of the pushing and poking sliding strip plate, and a clamp opening air cylinder is connected with one side of the inclined insertion clamp opening sliding block. The pneumatic clamp device comprises a supporting column fixedly arranged on the base, a clamp arm beam is arranged at the upper end of the supporting column, a clamp air cylinder is arranged on the clamp arm beam, and the clamp air cylinder is connected with a pressing block capable of sliding along the side wall of the clamp arm beam. The electric pole steel reinforcement framework welding machine outward rotation driving mechanism has the advantages that axial outward pushing rotation is carried out on a steel reinforcement framework, operation is easy and convenient, and automatic control is achieved; rotation and positioning are accurate, and the defect of rotation by the hand is avoided; the electric pole steel reinforcement framework welding machine outward rotation driving mechanism can be arranged at any position in the length direction of the steel reinforcement framework, outward pushing rotation driving of the steel reinforcement framework can be achieved, and the requirement for electric pole manufacturing is met.
Description
Technical field
The utility model relates to a kind of welding fabrication production technical field, especially relates to a kind of electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism.
Background technology
At electric pole, manufacture field, comprise that the manufacture of reinforced concrete pole all or mainly be take manual operation as main.First on minute reinforcing plate type mould forming a line with several, put the reinforcing rod of half, reinforcing rod comprises long reinforcing rod and bar dowel bar, then between framework of steel reinforcement top end and butt, every a segment distance, place the vertical circle of a frame, the about 500mm of frame vertical circle spacing, then at the overlapping place of cross of reinforcing rod and the vertical circle of frame, carry out manual welding, the method of welding can be manual carbon-dioxide arc welding or manual electric arc welding, after having welded, again this semi-finished product framework of steel reinforcement is put on another minute reinforcing plate type mould of having put second half reinforcing rod well and proceeds manual welding.After having welded, then operation is below carried out in the framework of steel reinforcement demoulding, as winding screw muscle etc., finally complete finished product skeleton is hung in punching block to concrete perfusion.
At present, electric pole framework of steel reinforcement has two kinds, and the first is the electric pole framework of steel reinforcement that reinforcing rod adds built-in vertical circle welding fabrication, by manual welding, form at present, and be traditional ripe framework of steel reinforcement; The second is without built-in vertical coil structures, is that circle distribution reinforcing rod external spiral is wound around the cold wire drawing type framework of steel reinforcement of welding, and this framework of steel reinforcement is to be welded with the portable seam welder that knots, and is to occur in 80 mid-nineties 90s, comparatively novel framework of steel reinforcement.
It is high that the first framework of steel reinforcement has intensity, relatively the low advantage of the second skeleton cost.
The second framework of steel reinforcement is owing to being machining, therefore labour intensity is relatively low, but owing to adopting thicker cold drawn silk, and solder joint is a lot, therefore cost is higher, and can not manufacture the less framework of steel reinforcement in tip footpath, can't use the reinforcing rod that postwelding is had to welding point, because the diameter of welding point is excessive, welding point can not be smoothly by leading muscle hole in welded disc, if will lead muscle hole strengthens, what the welded disc of top end direction can not cloth deposits sufficient amount leads muscle hole, and because leading muscle hole, fixedly make framework of steel reinforcement when welding of bar dowel bar, can not realize the even calibration in framework of steel reinforcement termination.So seam welder is not also promoted in electric pole industry so far.
There is following defect in the manufacturing process of traditional vertical circle of manual welding pantograph:
The technique of l, whole framework of steel reinforcement all completes under manual operations, perpendicularity and dimensional accuracy between the uniformity of each solder joint weld strength, the vertical circle of frame and reinforcing rod are all the personal experiences who relies on Welder, can not all have fine qualities by every electric pole framework of steel reinforcement of uniform assurance.
2, the technique of whole framework of steel reinforcement is all manually to operate, and production efficiency is low, because Welder's qualification is different, has certain difference weld interval.Two people are per hour does four electric pole frameworks of steel reinforcement.
3, arc welding and carbon-dioxide arc welding have arc light, metallic dust etc., and environment is had to pollution, though take to establish the measures such as ventilating fan, air-introduced machine in factory building, working environment is more severe more, and how many Welders and other workmans are had to harm.In production scene, welding machine, welding wire, welding rod and gas cylinder etc. are deposited on the spot, and power line also tows on ground, is that scene is comparatively mixed and disorderly, form potential safety hazard.
Summary of the invention
the utility model is intended at least solve one of technical problem existing in prior art.
For this reason, an object of the present utility model be to propose a kind of have to realize adapt to that the required anglec of rotation of skeleton specification regulates and the electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism of rapid welding moulding.
According to electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism of the present utility model, it is characterized in that: comprise base; Pushing device, described pushing device comprises the driving actuating unit for linear drives of being located on base, and on driving actuating unit, being connected with a pushing draw runner plate, pushing draw runner plate upper surface is provided with the oblique cutting jaw slide block, oblique cutting jaw slide block one side that along pushing draw runner plate upper surface, slide and is connected with jaw cylinder; Pneumatic gripping device, described pneumatic gripping device comprises on base and is fixed with a pillar, and pillar upper end is provided with a tong arm beam, is also provided with clamp cylinder on tong arm beam, and clamp cylinder is connected with the briquetting that can slide along tong arm beam sidewall.
According to embodiment of the present utility model, specifically further, described oblique cutting jaw slide block is provided with inserting port, and described pushing draw runner plate passes inserting port, and extends outside inserting port.
According to embodiment of the present utility model, specifically further, described base is provided with rocking arm measuring mechanism, and rocking arm measuring mechanism is used for clamping framework of steel reinforcement and measures the framework of steel reinforcement anglec of rotation.
According to embodiment of the present utility model, concrete further described rocking arm measuring mechanism comprises slide rail seat board, and slide rail seat board is fixed with one and skids off cylinder, skid off that cylinder is connected with sliding support arm, support arm movable upper end is connected with a rotating arm, rotating arm is used for being held on framework of steel reinforcement.
According to embodiment of the present utility model, specifically further, described rotating arm is also fixed a support, is fixed with angular surveying encoder on support, is provided with rotating arm axle between angular surveying encoder and rotating arm.
According to embodiment of the present utility model, specifically further, on described base, be also provided with location fluted disc device, location fluted disc device moves for reinforcing rod circumference graduation positioning tooth disc radial.
According to embodiment of the present utility model, specifically further, described location fluted disc device comprises bearing, and bearing top fixes a dish axle and move radially cylinder, and dish axle moves radially cylinder and is connected with a location fluted disc.
According to embodiment of the present utility model, specifically further, described location fluted disc along limit, be provided with several teeth groove.
The beneficial effects of the utility model are: 1, the framework of steel reinforcement in welding process is implemented to axially extrapolation rotation, and operation is controlled easy, be beneficial to realize automatically and control, manually only need to place at ordinary times the work such as the vertical circle of reinforcing rod or frame, effectively further reduce labour intensity and easy and simple to handle; 2, rotation accurate positioning, the shortcoming of avoiding staff or other rotation to exist; 3, can in framework of steel reinforcement length direction optional position, arrange and can realize framework of steel reinforcement extrapolation and rotarily actuate, meet the needs of electric pole manufacturing.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present utility model and advantage accompanying drawing below combination obviously and is easily understood becoming the description of embodiment.
Fig. 1 is according to structural representation of the present utility model.
Fig. 2 is the structural representation according to another embodiment of the present utility model.
Fig. 3 is the structural representation of another angle of Fig. 2.
It is below description of reference numerals
Base 1, rocking arm measuring mechanism 2, slide rail seat board 201, skid off cylinder 202, sliding support arm 203, rotating arm 204, angular surveying encoder 205, rotating arm axle 206, support 207, pneumatic gripping device 3, tong arm beam 301, briquetting 302, clamp cylinder 303, pillar 304, pushing device 4, drive actuating unit 401, jaw cylinder 402, oblique cutting jaw slide block 403, pushing draw runner plate 404, framework of steel reinforcement 5, location fluted disc device 6, bearing 601, teeth groove 602, dish axle moves radially cylinder 603, location fluted disc 604.
The specific embodiment
Describe embodiment of the present utility model below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Below by the embodiment being described with reference to the drawings, be exemplary, only for explaining the utility model, and can not be interpreted as restriction of the present utility model.
Below with reference to Fig. 1 to Fig. 3, describe according to a kind of electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism of the utility model embodiment.
As shown in Figure 1 to Figure 3, framework of steel reinforcement 5 comprises some reinforcing rods and several vertical circles, all are found circle with one heart and keep at a certain distance away, reinforcing rod is welded in all vertical circle outer rims successively along the vertical circle of frame axis direction substantially, the vertical circle of every reinforcing rod and each frame only has a cross cross over point, framework of steel reinforcement 5 is that a frame founds circle interior, and reinforcing rod is cage type shape outside.
Electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism, comprises base 1; Pushing device 4, described pushing device 4 comprises the driving actuating unit 401 for linear drives of being located on base 1, and being connected with a pushing draw runner plate 404 on driving actuating unit 401, pushing draw runner plate 404 upper surfaces are provided with the oblique cutting jaw slide block 403, oblique cutting jaw slide block 403 1 sides that along pushing draw runner plate 404 upper surfaces, slide and are connected with jaw cylinder 402; Pneumatic gripping device 3, described pneumatic gripping device 3 comprises and on base 1, is fixed with a pillar 304, pillar 304 upper ends are provided with a tong arm beam 301, are also provided with clamp cylinder 303 on tong arm beam 301, and clamp cylinder 303 is connected with the briquetting 302 that can slide along tong arm beam 301 sidewalls.Driving actuating unit 401 can be oil hydraulic cylinder or cylinder or straight line driving mechanism formation.The operation principle of electric pole framework of steel reinforcement bonding machine typed rotary mechanism outside: first step, put that frame is vertical to be enclosed in pneumatic gripping device 3, and catch on the vertical circle of frame and drive the piston of clamp cylinder 303 to make briquetting 302 clamp the vertical circle of frame herein; Second step, along the direction of axis line of framework of steel reinforcement 5, place reinforcing rod, and make reinforcing rod be close to the outer rim of the vertical circle of frame; Third step, pushing device 4 slide and just block reinforcing rod; The 4th step, starts welding, and reinforcing rod and the vertical circle of frame are welded together at cross over point place; The 5th step, the piston of reverse drive clamp cylinder 303 makes briquetting 302 unclamp the vertical circle of frame herein; The 6th step, driving actuating unit 401 make linearly lifting, by setting value, rise certain altitude, promote pushing draw runner plate 404 and also synchronously rise, pushing draw runner plate 404 drives reinforcing rod also synchronously to rise, and pushing framework of steel reinforcement 5 rotates certain angle around the axial line of framework of steel reinforcement; The 7th step, pneumatic gripping device 3 another position that clamping support is vertical to be enclosed again; The 8th step, reverse drive jaw cylinder 402, make oblique cutting jaw slide block 403 reverse slide and unclamp reinforcing rod; The push rod of the 9th step, driving actuating unit 401 drops to raw bits, drives pushing draw runner plate 404 also synchronously to drop to raw bits; The tenth step, constantly repeats the second to the 9th step in order, can complete the processing of framework of steel reinforcement 5.
According to embodiment of the present utility model, specifically further, described oblique cutting jaw slide block 403 is provided with inserting port, and described pushing draw runner plate 404 passes inserting port, and extends outside inserting port, utilizes push rod to limit oblique cutting jaw slide block 403 shift positions.
According to embodiment of the present utility model, further concrete, described base 1 is provided with a rocking arm measuring mechanism 2; rocking arm measuring mechanism 2 is for clamping framework of steel reinforcement and measuring framework of steel reinforcement 5 anglecs of rotation; be conducive to accurately control whole framework of steel reinforcement 5 anglecs of rotation, thereby control the duty of pneumatic gripping device 3 and pushing device 4.
According to embodiment of the present utility model, further concrete, described rocking arm measuring mechanism comprises slide rail seat board, and slide rail seat board is fixed with one and skids off cylinder, skid off that cylinder is connected with sliding support arm 203, support arm 203 movable upper ends are connected with a rotating arm 204, rotating arm 204 is for being held on framework of steel reinforcement 5.
According to embodiment of the present utility model, specifically further, described rotating arm 204 is also fixed a support 207, is fixed with angular surveying encoder 205 on support 207, between angular surveying encoder 205 and rotating arm 204, is provided with rotating arm axle 206.Wherein angular surveying encoder 205, according to the angle of rotating arm axle 206 rotations, judges the rotational angle of whole framework of steel reinforcement 5.
Further concrete, comprise that rotating arm axle 206 also rotates and drives angular surveying encoder 205 to rotate around the axial line of framework of steel reinforcement 5, angular surveying encoder 205 sends surveys corner pulse, when framework of steel reinforcement reaches set angle, stop immediately driving actuating unit 401 to make push rod stop motion, thereby framework of steel reinforcement also stops operating immediately; In addition, when 5 welding of whole framework of steel reinforcement finish or when one to two reinforcing rod of residue does not weld, the rotating arm 204 of sliding support arm 203 and upper connection thereof and angular surveying encoder 205 shift out from framework of steel reinforcement 5 inside, and then carry out the welding of remaining reinforcing rod.
According to embodiment of the present utility model, specifically further, on described base 1, be also provided with a location fluted disc device 6, location fluted disc device 6 moves for reinforcing rod circumference graduation positioning tooth disc radial.
According to embodiment of the present utility model, specifically further, described location fluted disc device 6 comprises bearing 601, and bearing 601 tops fix a dish axle and move radially cylinder 603, and dish axle moves radially cylinder 603 and is connected with a location fluted disc 604.Location fluted disc 604 is for conveniently placement and fixedly reinforcing rod position.
In framework of steel reinforcement 5 rotations, the reinforcing rod of framework of steel reinforcement 5 drives location fluted disc 604 to rotate in termination, the calibration of the reinforcing rod of framework of steel reinforcement 5 in termination is to force location by the teeth groove 602 of location fluted disc 604, hereat can realize the reinforcing rod of framework of steel reinforcement 5 and accurately control at the calibration of termination; Finally, when welding finishes, reverse drive dish axle moves radially the piston of cylinder 603 and inwardly retracts, and departs from the teeth groove 602 of locating fluted disc 604 and realize whole framework of steel reinforcement 5 finally to depart from trend reinforcing rod termination, is so convenient to draw off framework of steel reinforcement 5.
According to embodiment of the present utility model, specifically further, described location fluted disc 604 along limit, be provided with several teeth groove 602.According to framework of steel reinforcement 5 sizes, can change the location fluted disc 604 of different-diameter size, thereby meet electric pole manufacturing enterprise demand.
Although illustrated and described embodiment of the present utility model, those having ordinary skill in the art will appreciate that: in the situation that not departing from principle of the present utility model and aim, can carry out multiple variation, modification, replacement and modification to these embodiment, scope of the present utility model is limited by claim and equivalent thereof.
Claims (8)
1. an electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism, is characterized in that: comprise
Base;
Pushing device, described pushing device comprises the driving actuating unit for linear drives of being located on base, and on driving actuating unit, being connected with a pushing draw runner plate, pushing draw runner plate upper surface is provided with the oblique cutting jaw slide block, oblique cutting jaw slide block one side that along pushing draw runner plate upper surface, slide and is connected with jaw cylinder;
Pneumatic gripping device, described pneumatic gripping device comprises on base and is fixed with a pillar, and pillar upper end is provided with a tong arm beam, is also provided with clamp cylinder on tong arm beam, and clamp cylinder is connected with the briquetting that can slide along tong arm beam sidewall.
2. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 1, is characterized in that: described oblique cutting jaw slide block is provided with inserting port, and described pushing draw runner plate passes inserting port, and extends outside inserting port.
3. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 1 and 2, is characterized in that: described base is provided with rocking arm measuring mechanism, and rocking arm measuring mechanism is used for clamping framework of steel reinforcement and measures the framework of steel reinforcement anglec of rotation.
4. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 3, it is characterized in that: described rocking arm measuring mechanism comprises slide rail seat board, and slide rail seat board is fixed with one and skids off cylinder, skid off cylinder and be connected with sliding support arm, support arm movable upper end is connected with a rotating arm, and rotating arm is used for clamping framework of steel reinforcement.
5. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 4, it is characterized in that: described rotating arm is also fixed a support, on support, be fixed with angular surveying encoder, between angular surveying encoder and rotating arm, be provided with rotating arm axle.
6. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 1 and 2, is characterized in that: on described base, be also provided with location fluted disc device, location fluted disc device moves for reinforcing rod circumference graduation positioning tooth disc radial.
7. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 6, it is characterized in that: described location fluted disc device comprises bearing, and bearing top fixes a dish axle and move radially cylinder, dish axle moves radially cylinder and is connected with a location fluted disc.
8. electric pole framework of steel reinforcement bonding machine inner rotary driving mechanism according to claim 7, is characterized in that: described location fluted disc along limit, be provided with several teeth groove.
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CN201420292525.2U CN203843441U (en) | 2014-06-04 | 2014-06-04 | Electric pole steel reinforcement framework welding machine outward rotation driving mechanism |
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CN201420292525.2U CN203843441U (en) | 2014-06-04 | 2014-06-04 | Electric pole steel reinforcement framework welding machine outward rotation driving mechanism |
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CN201420292525.2U Expired - Lifetime CN203843441U (en) | 2014-06-04 | 2014-06-04 | Electric pole steel reinforcement framework welding machine outward rotation driving mechanism |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470748A (en) * | 2017-08-15 | 2017-12-15 | 金湖县金苹果水泥制品有限公司 | Manual steel bar skeleton welded plate |
CN106256459B (en) * | 2015-06-19 | 2018-09-11 | 丑毅 | One plant growth holder automatic moulding machine |
CN110253191A (en) * | 2019-07-06 | 2019-09-20 | 杜宗英 | The intelligent welder of the production line of health noodles face bar hanger |
CN114523233A (en) * | 2020-11-23 | 2022-05-24 | 湖南华中天地环保科技有限公司 | Skeleton processing welding set for dust removal sack |
-
2014
- 2014-06-04 CN CN201420292525.2U patent/CN203843441U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106256459B (en) * | 2015-06-19 | 2018-09-11 | 丑毅 | One plant growth holder automatic moulding machine |
CN107470748A (en) * | 2017-08-15 | 2017-12-15 | 金湖县金苹果水泥制品有限公司 | Manual steel bar skeleton welded plate |
CN110253191A (en) * | 2019-07-06 | 2019-09-20 | 杜宗英 | The intelligent welder of the production line of health noodles face bar hanger |
CN110253191B (en) * | 2019-07-06 | 2020-12-29 | 重庆磨砺生态农业开发有限公司 | Intelligent welding device of noodle rod hanging rack for production line of health-care noodles |
CN114523233A (en) * | 2020-11-23 | 2022-05-24 | 湖南华中天地环保科技有限公司 | Skeleton processing welding set for dust removal sack |
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Granted publication date: 20140924 |