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CN203820783U - Double-tube type overflowing system of biogas fermentation tank - Google Patents

Double-tube type overflowing system of biogas fermentation tank Download PDF

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Publication number
CN203820783U
CN203820783U CN201420214796.6U CN201420214796U CN203820783U CN 203820783 U CN203820783 U CN 203820783U CN 201420214796 U CN201420214796 U CN 201420214796U CN 203820783 U CN203820783 U CN 203820783U
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pipe
overflow
biogas
biogas slurry
fermentation tank
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CN201420214796.6U
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蒲小东
邓良伟
宋立
刘刈
王智勇
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Biogas Institute of Ministry of Agriculture
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Biogas Institute of Ministry of Agriculture
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Abstract

本实用新型公开了一种沼气发酵罐双管式溢流系统,包括沼气发酵罐、溢流管、溢流器、管道支架,所述溢流管的溢流口所在一端向下倾斜,并与沼气发酵罐连通,溢流管的另一端与溢流器连通,所述溢流器底部设有沼液管a和沼液管b,所述沼液管a的沼液入口低于沼液管b的沼液入口,所述沼液管a上安装有闸阀和电动阀。与现有溢流系统相比较,本实用新型采用先出料后进料的运行方式,该装置可有效截留罐内的活性污泥,提高发酵效率。当电动阀出现故障或需要维修时,也可通过另一根备用管道及时排除沼液,尤其能防止管道堵塞,根据时序控制排除沼液,有利于截留沼气发酵罐内的活性污泥,提高发酵效率。

The utility model discloses a double-pipe overflow system for a biogas fermentation tank, which comprises a biogas fermentation tank, an overflow pipe, an overflow device, and a pipe bracket. The biogas fermentation tank is connected, and the other end of the overflow pipe is connected with the overflow device. The bottom of the overflow device is provided with a biogas slurry pipe a and a biogas slurry pipe b. The biogas slurry inlet of the biogas slurry pipe a is lower than the biogas slurry pipe b is the biogas slurry inlet, and a gate valve and an electric valve are installed on the biogas slurry pipe a. Compared with the existing overflow system, the utility model adopts the operation mode of discharging first and then feeding. The device can effectively retain the activated sludge in the tank and improve the fermentation efficiency. When the electric valve breaks down or needs to be repaired, the biogas slurry can also be discharged in time through another spare pipeline, especially to prevent pipeline blockage, and the biogas slurry is discharged according to the sequence control, which is beneficial to retaining the activated sludge in the biogas fermentation tank and improving the fermentation efficiency. efficiency.

Description

一种沼气发酵罐双管式溢流系统A double-pipe overflow system for a biogas fermentation tank

技术领域technical field

本实用新型涉及一种发酵罐出料系统,尤其涉及一种沼气发酵罐双管式溢流系统。The utility model relates to a fermentation tank discharge system, in particular to a biogas fermentation tank double-pipe overflow system.

背景技术Background technique

目前,国内外规模化大中型沼气工程日益增多,大多数沼气工程采用地上式沼气发酵罐,但是沼气发酵罐出料系统均是采用单管自溢流系统,先进料后出料的运行方式,且没有实现自动控制,导致罐内的活性污泥流失严重,影响沼气发酵效率。At present, there are more and more large-scale and medium-sized biogas projects at home and abroad. Most biogas projects use above-ground biogas fermentation tanks, but the discharge system of biogas fermentation tanks adopts a single-pipe self-overflow system. Moreover, automatic control is not realized, resulting in serious loss of activated sludge in the tank, which affects the efficiency of biogas fermentation.

实用新型内容Utility model content

针对上述现有技术存在的问题,本实用新型目的在于提供一种解决了以上问题,采用先出料后进料的运行方式的沼气发酵罐双管式溢流系统。In view of the above-mentioned problems in the prior art, the purpose of the utility model is to provide a double-pipe overflow system for a biogas fermentation tank that solves the above problems and adopts the operation mode of discharging first and then feeding.

本实用新型的技术方案是:一种沼气发酵罐双管式溢流系统,包括沼气发酵罐、溢流管、溢流器、管道支架,所述溢流管的溢流口所在一端向下倾斜,并与沼气发酵罐连通,溢流管的另一端与溢流器连通,所述溢流器底部设有沼液管a和沼液管b,所述沼液管a的沼液入口低于沼液管b的沼液入口,所述沼液管a上安装有闸阀和电动阀;采用双管式结构,当沼液管a上电动阀出现故障或需要维修时,也可通过沼液管b及时排除沼液;The technical scheme of the utility model is: a double-pipe overflow system for a biogas fermentation tank, including a biogas fermentation tank, an overflow pipe, an overflow device, and a pipe support, and the end of the overflow pipe where the overflow port is located is inclined downward , and communicate with the biogas fermentation tank, the other end of the overflow pipe communicates with the overflow device, the bottom of the overflow device is provided with a biogas slurry pipe a and a biogas slurry pipe b, and the biogas slurry inlet of the biogas slurry pipe a is lower than The biogas slurry inlet of biogas slurry pipe b is equipped with a gate valve and an electric valve on the biogas slurry pipe a; it adopts a double-pipe structure, and when the electric valve on the biogas slurry pipe a fails or needs maintenance, it can also pass through the biogas slurry pipe b Remove biogas slurry in time;

作为优选,所述沼液管a靠近沼气发酵罐,所述沼液管b远离沼气发酵罐,有利于沼液优先进入沼液管a;Preferably, the biogas slurry pipe a is close to the biogas fermentation tank, and the biogas slurry pipe b is far away from the biogas fermentation tank, which is beneficial for the biogas slurry to preferentially enter the biogas slurry pipe a;

作为优选,所述溢流器顶部设挡板和敞开式导气口,挡板有利于防止雨水或其他小动物进入溢流器,造成堵塞,敞开式导气口用于防止发酵罐内陷破裂;As a preference, a baffle and an open air guide port are provided on the top of the overflow device, the baffle plate is beneficial to prevent rainwater or other small animals from entering the overflow device and causing blockage, and the open air guide port is used to prevent the fermenter from sinking and breaking;

作为优选,所述溢流口距溢流器底部450mm,溢流器内两根沼液管的高差为200mm,有利于保持沼气发酵罐内压力恒定;As preferably, the overflow port is 450mm away from the bottom of the overflow device, and the height difference between the two biogas slurry pipes in the overflow device is 200mm, which is conducive to keeping the pressure in the biogas fermentation tank constant;

作为优选,所述溢流管与沼气发酵罐连通之间的倾斜夹角为40°,有效减小管道阻力,有利于沼液进入溢流器;As a preference, the inclination angle between the overflow pipe and the biogas fermentation tank is 40°, which effectively reduces pipeline resistance and facilitates biogas slurry entering the overflow device;

作为优选,还包括时控开关,所述时控开关与闸阀和电动阀电连接,可通过时控开关控制电动阀的开启,先排除沼液,再进原料,有利于保持沼气发酵罐内的污泥。Preferably, it also includes a time-controlled switch, the time-controlled switch is electrically connected with the gate valve and the electric valve, and the opening of the electric valve can be controlled by the time-controlled switch. sludge.

本实用新型的有益效果是:本实用新型采用先出料后进料的运行方式,该装置可有效截留罐内的活性污泥,提高发酵效率。当电动阀出现故障或需要维修时,也可通过另一根备用管道及时排除沼液,尤其能防止管道堵塞,根据时序控制排除沼液,有利于截留沼气发酵罐内的活性污泥,提高发酵效率。The beneficial effects of the utility model are: the utility model adopts the operation mode of discharging first and then feeding, and the device can effectively retain the activated sludge in the tank and improve the fermentation efficiency. When the electric valve fails or needs to be repaired, the biogas slurry can also be discharged in time through another spare pipeline, especially to prevent pipeline blockage, and the biogas slurry is discharged according to the sequence control, which is beneficial to retaining the activated sludge in the biogas fermentation tank and improving the fermentation efficiency. efficiency.

附图说明Description of drawings

图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图中:1.溢流管;2.溢流器;3.敞开式导气口;4.挡板;5.沼液管a;6.沼液管b;7.闸阀;8.电动阀。In the figure: 1. overflow pipe; 2. overflow device; 3. open air guide port; 4. baffle; 5. biogas slurry pipe a; 6. biogas slurry pipe b; 7. gate valve; 8. electric valve.

具体实施方式Detailed ways

实施例:作为本实用新型的一种实施方式,如图1所示一种沼气发酵罐双管式溢流系统,包括发酵罐、溢流管1、溢流器2、管道支架,所述溢流管1的溢流口所在一端向下倾斜,并与发酵罐连通,溢流管1的另一端与溢流器2连通,所述溢流器2底部设有沼液管a5和沼液管b6,所述沼液管a5的沼液入口低于沼液管b6的沼液入口,所述沼液管a5上安装有闸阀7和电动阀8。Embodiment: As an embodiment of the present utility model, a biogas fermentation tank double-pipe overflow system as shown in Figure 1 includes a fermentation tank, an overflow pipe 1, an overflow device 2, and a pipe support. The end where the overflow of the flow pipe 1 is located is inclined downward and communicates with the fermenter, and the other end of the overflow pipe 1 communicates with the overflow 2, and the bottom of the overflow 2 is provided with a biogas slurry pipe a5 and a biogas slurry pipe b6, the biogas slurry inlet of the biogas slurry pipe a5 is lower than the biogas slurry inlet of the biogas slurry pipe b6, and a gate valve 7 and an electric valve 8 are installed on the biogas slurry pipe a5.

当沼气发酵罐内的沼液通过溢流管1流入到溢流器2中,沼液顺着沼液管a5流经闸阀7,闸阀7处于常开状态,此时电动阀8处于关闭状态,则沼液液位上升至沼液管b6顶部时,通过时控设定电动阀8开启,沼液经过电动阀8流入外界。待一次出料完成后,通过时控设定电动阀8关闭,沼气发酵罐进料,进料完成后,经过一定的发酵时间,再进行下一次出料,如此循环。When the biogas slurry in the biogas fermentation tank flows into the overflow device 2 through the overflow pipe 1, the biogas slurry flows through the gate valve 7 along the biogas slurry pipe a5, and the gate valve 7 is in the normally open state. At this time, the electric valve 8 is in the closed state. Then when the liquid level of the biogas slurry rises to the top of the biogas slurry pipe b6, the electric valve 8 is set to be opened by time control, and the biogas slurry flows into the outside through the electric valve 8. After one discharge is completed, the electric valve 8 is set to close by time control, and the biogas fermentation tank is fed. After the feed is completed, after a certain fermentation time, the next discharge is performed, and the cycle is like this.

当电动阀8需要维修时,关闭闸阀7,沼液液位会上升至沼液管b6顶部,再通过沼液管b6流入外界。溢流器顶部设有敞开式导气口3和挡板4,敞开式导气口3用于防止发酵罐内陷破裂,挡板4有利于防止雨水或其他小动物进入溢流器,造成堵塞。整个溢流系统由管道支架支撑,通过管道支架与发酵罐固定连接。When the electric valve 8 needs maintenance, the gate valve 7 is closed, and the liquid level of the biogas slurry will rise to the top of the biogas slurry pipe b6, and then flow into the outside through the biogas slurry pipe b6. The top of the overflow is provided with an open air guide port 3 and a baffle plate 4. The open air guide port 3 is used to prevent the fermentation tank from sinking and breaking, and the baffle plate 4 is beneficial to prevent rainwater or other small animals from entering the overflow device and causing blockage. The entire overflow system is supported by the pipe support, and is fixedly connected with the fermentation tank through the pipe support.

以上对本实用新型所提供的一种沼气发酵罐双管式溢流系统进行了详尽介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,对本实用新型的变更和改进将是可能的,而不会超出附加权利要求所规定的构思和范围,综上所述,本说明书内容不应理解为对本实用新型的限制。The above is a detailed introduction of a biogas fermentation tank double-pipe overflow system provided by the utility model. In this paper, specific examples are used to illustrate the principle and implementation of the utility model. The description of the above examples is only for Help to understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. Modifications will be possible without departing from the concept and scope specified in the appended claims. In summary, the content of this description should not be construed as limiting the utility model.

Claims (6)

1.一种沼气发酵罐双管式溢流系统,包括沼气发酵罐、溢流管、溢流器、管道支架,其特征在于:所述溢流管的溢流口所在一端向下倾斜,并与沼气发酵罐连通,溢流管的另一端与溢流器连通,所述溢流器底部设有沼液管a和沼液管b,所述沼液管a的沼液入口低于沼液管b的沼液入口,所述沼液管a上安装有闸阀和电动阀。1. A double-pipe overflow system for a biogas fermentation tank, comprising a biogas fermentation tank, an overflow pipe, an overflow device, and a pipe support, characterized in that: the end where the overflow port of the overflow pipe is located is inclined downward, and It communicates with the biogas fermentation tank, and the other end of the overflow pipe communicates with the overflow device. The bottom of the overflow device is provided with a biogas slurry pipe a and a biogas slurry pipe b. The biogas slurry inlet of the biogas slurry pipe a is lower than the biogas slurry The biogas slurry inlet of pipe b, and a gate valve and an electric valve are installed on the biogas slurry pipe a. 2.根据权利要求1所述一种沼气发酵罐双管式溢流系统,其特征在于:所述沼液管a靠近沼气发酵罐,所述沼液管b远离沼气发酵罐。2. A biogas fermentation tank double-pipe overflow system according to claim 1, characterized in that: the biogas slurry pipe a is close to the biogas fermentation tank, and the biogas slurry pipe b is far away from the biogas fermentation tank. 3.根据权利要求1所述一种沼气发酵罐双管式溢流系统,其特征在于:所述溢流器顶部设挡板和敞开式导气口。3. A biogas fermentation tank double-pipe overflow system according to claim 1, characterized in that: a baffle plate and an open air guide port are arranged on the top of the overflow device. 4.根据权利要求1所述一种沼气发酵罐双管式溢流系统,其特征在于:所述溢流口距溢流器底部450mm,溢流器内两根沼液管的高差为200mm。4. A biogas fermentation tank double-pipe overflow system according to claim 1, characterized in that: the overflow port is 450 mm from the bottom of the overflow device, and the height difference between the two biogas slurry pipes in the overflow device is 200 mm . 5.根据权利要求1所述一种沼气发酵罐双管式溢流系统,其特征在于:所述溢流管与沼气发酵罐连通之间的倾斜夹角为40°。5. A biogas fermentation tank double-pipe overflow system according to claim 1, characterized in that: the inclination angle between the overflow pipe and the biogas fermentation tank is 40°. 6.根据权利要求1所述一种沼气发酵罐双管式溢流系统,其特征在于:还包括时控开关,所述时控开关与闸阀和电动阀电连接。6. A biogas fermentation tank double-pipe overflow system according to claim 1, characterized in that it further includes a time-controlled switch, and the time-controlled switch is electrically connected to the gate valve and the electric valve.
CN201420214796.6U 2014-04-29 2014-04-29 Double-tube type overflowing system of biogas fermentation tank Expired - Fee Related CN203820783U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923820A (en) * 2014-04-29 2014-07-16 农业部沼气科学研究所 Double-pipe overflow system of biogas fermentation tank

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923820A (en) * 2014-04-29 2014-07-16 农业部沼气科学研究所 Double-pipe overflow system of biogas fermentation tank
CN103923820B (en) * 2014-04-29 2016-03-09 农业部沼气科学研究所 A kind of marsh-gas fermentation tank double hose overflow system

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