CN203794317U - Full-automatic winding mechanism for output cables - Google Patents
Full-automatic winding mechanism for output cables Download PDFInfo
- Publication number
- CN203794317U CN203794317U CN201420216534.3U CN201420216534U CN203794317U CN 203794317 U CN203794317 U CN 203794317U CN 201420216534 U CN201420216534 U CN 201420216534U CN 203794317 U CN203794317 U CN 203794317U
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- Prior art keywords
- winding machine
- coil winding
- cable
- plc
- reel
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- Expired - Lifetime
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- 238000004804 winding Methods 0.000 title claims abstract description 78
- 239000002184 metal Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 238000009422 external insulation Methods 0.000 claims description 14
- 238000013459 approach Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 8
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 5
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 12
- 238000010009 beating Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
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- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The utility model relates to a full-automatic winding mechanism for output cables. The full-automatic winding mechanism comprises a paying-off rack, a counting guide cutting device, a winding machine and a PLC. The cables penetrate the counting guide cutting device through the paying off rack and are then connected to the winding machine for winding. The full-automatic winding mechanism has the advantages that the mechanism is simple in structure, reasonable in design, free of manual operation, low in labor input and low in cost, full automation from paying off to winding is achieved through the control of the PLC, economical benefits are increased evidently, and product quality is increased.
Description
Technical field
The utility model belongs to electric power outdevice, relates to specifically a kind of coil winding machine, especially a kind of full automatic coil winding machine.
Background technology
Coil winding machine is the equipment for electric wire cable etc. being processed into certain specification, traditional coil winding machine is generally manual operations, manually the motor of coil winding machine is stopped, the baffle plate of beating the outside of pricking head is laid down, then cable or electric wire are tied up, so not only process velocity is slow, and workman's labour intensity is large, and the also inaccuracy of rice number being wound around, the service life of equipment is short.
Summary of the invention
In order to address the above problem, the utility model provides the novel coil winding machine of a kind of full automaticity, the high and artificial less investment of work efficiency.
In order to achieve the above object, the utility model is achieved through the following technical solutions:
The utility model is a kind of output cable full automaticity coil winding machine structure, comprise pay off rack, counting guiding cutting means coil winding machine and PLC, cable is passed and is connected coil winding machine after counting guiding cutting means and wind the line by pay off rack, counting guiding cutting means comprises the upper track adjusting wheel and the lower track adjusting wheel that are fixed on cabinet, in upper track adjusting wheel, be provided with ferrous material piece, above cabinet, be fixedly installed approach switch, inside at cabinet is provided with cutting means, approach switch reach track adjusting wheel set revolution after send signal to PLC, PLC receives that controlling cutting means after signal cuts the external insulation layer of cable, entered the cable of counting guiding cutting means through the guiding roller being arranged on coil winding machine, on coil winding machine, be also provided with metal detector, also insert and be fixedly installed the electric cutting device that cable is cut off at the internal body of coil winding machine, a side at the body of coil winding machine is fixed with the Internal baffle rotating by driven by motor, be provided with the outer baffle that drives motion by cylinder in the opposite of Internal baffle, above coil winding machine, be provided with the track of placing reel axle and reel left side plate, be provided with the pusher cylinder that advances reel axle and reel left side plate to move downward at the feed end of track, metal detector is exported to PLC by signal after detecting the metal filament that the cable of cropped external insulation layer exposes, PLC controls electric cutting device cut-out cable after receiving signal, and the motor that PLC controls in coil winding machine stops operating, the arranged outside of outer baffle have one by the control of timing sequence controller with the stop operating cylinder of routing motion of motor, motor stop operating exhaust hood drive outer baffle outwards move, cable after winding drops on the load-transfer device of coil winding machine one side, pusher cylinder promoted once according to the time of setting, reel axle and reel left side plate are in orbit dropped in the middle of Internal baffle and outer baffle, advance outer baffle that reel axle and reel left side plate and Internal baffle are fixed by cylinder, motor after fixing in coil winding machine is controlled to start to rotate by PLC and is restarted to wind the line.
Further improvement of the utility model is: cutting means comprises the cutting track that is fixed on cabinet inwall, slides and be provided with the cutting of the external insulation layer by cable of motion from bottom to top and the blade of not severing cable on cutting track.
Further improvement of the utility model is: electric cutting device is driven shearing or electronic pincers.
Further improvement of the utility model is: reel axle and reel left side plate are that buckle is flexibly connected.
Further improvement of the utility model is: on the body of coil winding machine, through Internal baffle, be fixedly installed a spring, after outer baffle is outwards mobile, will make reel left side plate depart from Internal baffle by the elastic force of spring.
Further improvement of the utility model is: the inner side at Internal baffle is provided with projection, is provided with several holes corresponding with projection on the plate of the reel left side, in the process tumbling, projection is inserted in any hole is downwards fixed at reel left side plate.
Further improvement of the utility model is: be provided with the slotted eye identical with reel shaft diameter size in the inner side of outer baffle.
Further improvement of the utility model is: the discharge end at track is provided with positioning plate, and positioning plate is the positioning plate that silica gel material is made.
The beneficial effects of the utility model are: full automaticity coil winding machine structure of the present utility model is all realized automation by the control of PLC, cable enters into upper track adjusting wheel and lower track adjusting wheel after pay off rack, upper and lower track adjusting wheel has not only possessed the effect of guiding and the cable that also makes to be wrapped on pay off rack becomes more straight, facilitate the operation of cable, surveying the rotation number of turns by approach switch measures accurately meter number, approach switch reach track adjusting wheel set revolution after send signal to PLC, PLC receives that controlling blade after signal moves rapidly, cable is cut, when metal detector detects while being cut the metal filament in the cable of external insulation layer by blade, the signal producing sends to PLC, PLC controls electric cutting device cable is cut off, and the motor that now PLC controls in coil winding machine stops operating, cylinder drives described outer baffle outwards to move, the elastic force of the outside mobile rear spring of outer baffle will make reel left side plate depart from described Internal baffle upper protruding block, cable drops on load-transfer device, manually the left side plate of reel axle and reel can be dismantled, complete the last packing work of beating, outer baffle is returned to original position under the drive of cylinder, in motion process, pusher cylinder also drops reel axle and reel left side plate between outer baffle and Internal baffle, fix by projection and hole and slotted eye, the time unlatching motor that PLC stops according to the motor of setting and restarts, carry out the winding of new cable, the cable of cut-off part is wound around by the manipulator position of putting into reel that stretches, realize full-automatic processing, save labour power, and accurately without artificial guard.
The utility model is simple in structure, reasonable in design, has realized full automatic treatment from unwrapping wire to playing dish, and without manual operations, labour power drops into low, with low cost, and economic benefit has obviously improved, and the quality of product has also improved.
Brief description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is the part left view of the utility model coil winding machine.
Fig. 3 is the right elevation of the utility model Internal baffle.
Fig. 4 is the left view of the utility model outer baffle.
Wherein: 1-pay off rack, track adjusting wheel under 2-, the upper track adjusting wheel of 3-, 4-ferrous material piece, 5-approach switch, 6-cuts track, 7-blade, 8-guiding roller, 9-metal detector, 10-electric cutting device, 11-Internal baffle, 12-outer baffle, 13-slotted eye, 14-track, 15-reel axle, 16-reel left side plate, 17-positioning plate, 18-cylinder, 19-pusher cylinder, 20-projection, 21-hole, 22-load-transfer device, 23-spring.
Detailed description of the invention
In order to deepen, to understanding of the present utility model, below in conjunction with drawings and Examples, the utility model to be described in further detail, this embodiment, only for explaining the utility model, does not form and limits protection domain of the present utility model.
As Figure 1-4, the utility model is a kind of output cable full automaticity coil winding machine structure, comprise pay off rack 1, counting guiding cutting means coil winding machine and PLC, described coil winding machine structure becomes controller control by PLC, pay off rack is the device of unwrapping wire, driving the turning effort of cable by coil winding machine is pay off rack unwrapping wire, in starting new winding at every turn and playing dish, blue line is stretched on the position of reel axle and is wound around by the manipulator arranging, described cable connects coil winding machine by described pay off rack 1 after through described counting guiding cutting means and winds the line, described counting guiding cutting means comprises the upper track adjusting wheel 3 and the lower track adjusting wheel 2 that are fixed on cabinet, cable makes cable stretching and according to straight-line motion through upper track adjusting wheel 3 and lower track adjusting wheel 2, described upper track adjusting wheel 3 and lower track adjusting wheel 2 not only have the function of guiding, and the bending that makes the electric wire being wound around on pay off rack is opened and is become straight line, in track adjusting wheel 3, be provided with ferrous material piece 4 on described, above described cabinet, be fixedly installed approach switch 5, ferrous material piece 4 is for being fixed on the block object that can allow approach switch detect track adjusting wheel to rotate the number of turns of iron block in track adjusting wheel 3 or screw or other ironys, calculate to turn how much turn the length that can reach the cable needing according to the size of upper track adjusting wheel, set revolution by PLC, described approach switch 5 sends signal to PLC after reaching the revolution that described upper track adjusting wheel 3 sets, described PLC receives that controlling described cutting means after signal cuts the external insulation layer of cable, inside at described cabinet is provided with cutting means, described cutting means comprises the cutting track 6 that is fixed on cabinet inwall, on described cutting track 6, slide and be provided with the cutting of the external insulation layer by cable of motion from bottom to top and the blade 7 of not severing cable, the revolution that receives the upper track adjusting wheel that approach switch 5 detects as PLC reaches after setting, PLC sends signal and cable is carried out to the cutting of external insulation layer to being arranged on the blade 7 sliding on cutting track 6, make the external insulation layer fracture of cable but do not cut off the metal filament of cable internal layer, the cable wiry that spills that entered counting guiding cutting means continues to move forward the guiding roller 8 through being arranged on described coil winding machine, on described coil winding machine, be also provided with metal detector 9, also insert and be fixedly installed the electric cutting device 10 that cable is cut off at the internal body of described coil winding machine, when metal filament in metal detector 9 detects the cable that is cut external insulation layer by described blade 7, the signal producing sends to PLC, PLC controls electric cutting device 10 cable is cut off, described electric cutting device 10 is driven shearing or electronic pincers, the strength of described driven shearing and electronic pincers is enough to disposable cable cut-out, and the motor that now PLC controls in coil winding machine stops operating, a side at the body of described coil winding machine is fixed with the Internal baffle 11 rotating by driven by motor, described Internal baffle 11 can be connected by castellated shaft with motor, be provided with the outer baffle 12 that drives motion by cylinder 13 in the opposite of described Internal baffle 11, be provided with projection 20 in the inner side of described Internal baffle 11, on described reel left side plate 16, be provided with the corresponding hole 21 of several and described projection 20, in the process tumbling at described reel left side plate 16, described projection 20 being inserted in any described hole 21 is downwards fixed, thereby realize driven by motor Internal baffle 11 and rotate the rotation that drives reel left side plate, the rotation that realizes reel axle completes plays dish, the arranged outside of described outer baffle 12 have one by the control of timing sequence controller with the stop operating cylinder 18 of routing motion of motor, after described motor stops operating, described cylinder 18 drives described outer baffle 12 outwards to move, on the body of described coil winding machine, be fixedly installed a spring 23 through described Internal baffle 11, spring 23 is that outer end is enclosed with soft protective layer, reduce the damage to Internal baffle, soft protective layer is sponge, the materials such as nylon cloth, after outwards moving, described outer baffle 12 will make described reel left side plate 16 depart from described Internal baffle 11 by the elastic force of described spring 23, cable after winding drops on the load-transfer device 22 of coil winding machine one side, above described coil winding machine, be provided with the track 14 of placing reel axle 15 and reel left side plate 16, be provided with the pusher cylinder 19 that advances described reel axle 15 and described reel left side plate 16 to move downward at the feed end of described track 14, be provided with positioning plate 17 at the discharge end of described track 14, the positioning plate that described positioning plate 17 is made for silica gel material, this positioning plate can support the weight of reel axle and reel left side plate, only have by described pusher cylinder 19 and positioning plate could be carried out to bending, reel axle is fallen, described pusher cylinder 19 promoted once according to the time of setting, described reel axle 15 and described reel left side plate 16 in described track 14 are dropped in the middle of described Internal baffle 11 and described outer baffle 12, advance described outer baffle 12 to make described reel axle 15 and described reel left side plate 16 fixing with described Internal baffle 11 by described cylinder 18, be provided with the slotted eye 13 identical with described reel axle 15 diameter in the inner side of described outer baffle 12, in cylinder promotes the process of described outer baffle 12, slotted eye 13 is matched with reel axle 15, motor after fixing in coil winding machine is controlled to start to rotate by PLC and is restarted to wind the line, realize uninterrupted coiling automatically, described reel axle 15 and described reel left side plate 16 are buckle flexible connection, after playing dish, drop on load-transfer device with the reel 15 of cable, manually can say that the left side plate 16 of reel axle and reel dismantles, complete the last packing work of beating.
The working process of full automaticity coil winding machine structure of the present utility model is: described coil winding machine structure becomes controller control by PLC, drive the turning effort of cable to make pay off rack unwrapping wire by coil winding machine, described cable connects coil winding machine by described pay off rack after through described counting guiding cutting means and winds the line, cable enters into upper track adjusting wheel and lower track adjusting wheel after pay off rack, in upper track adjusting wheel, be provided with ferrous material piece, the approach switch being fixedly installed above cabinet, in detection, track adjusting wheel is rotated the number of turns, approach switch reach track adjusting wheel set revolution after send signal to PLC, PLC receives and is controlled at the cutting of the external insulation layer by cable of the motion from bottom to top on the cutting track that is fixed on cabinet inwall after signal and the blade of not severing cable moves rapidly, cable is cut, the cable wiry that spills that entered counting guiding cutting means continues to move forward the guiding roller through being arranged on described coil winding machine, when metal detector detects while being cut the metal filament in the cable of external insulation layer by blade, the signal producing sends to PLC, PLC controls electric cutting device cable is cut off, and the motor that now PLC controls in coil winding machine stops operating, after motor stops operating, described cylinder drives described outer baffle outwards to move, it is to set by timing sequence controller that cylinder drives the time of outer baffle motion, the outer baffle outwards elastic force of mobile rear described spring will make described reel left side plate depart from described Internal baffle upper protruding block, cable after winding drops on the load-transfer device of coil winding machine one side, now outer baffle is returned to original position under the drive of cylinder, in motion process, pusher cylinder also drops reel axle and reel left side plate between outer baffle and Internal baffle, fix by projection and hole and slotted eye, the time unlatching motor that PLC stops according to the motor of setting and restarts, carry out the winding of new cable, the cable at the place of being cut off is stretched to by being arranged on manipulator on coil winding machine on the position of reel axle and is wound around, described reel axle and described reel left side plate are that buckle is flexibly connected, after playing dish, drop on load-transfer device with the reel of cable, manually can say that the left side plate of reel axle and reel dismantles, complete the last packing work of beating.
Claims (8)
1. a full automaticity coil winding machine structure for output cable, comprise pay off rack (1), counting guiding cutting means coil winding machine and PLC, it is characterized in that: described cable connects coil winding machine by described pay off rack (1) after through described counting guiding cutting means and winds the line, described counting guiding cutting means comprises the upper track adjusting wheel (3) and the lower track adjusting wheel (2) that are fixed on cabinet, in track adjusting wheel (3), be provided with ferrous material piece (4) on described, above described cabinet, be fixedly installed approach switch (5), inside at described cabinet is provided with cutting means, described approach switch (5) reach described upper track adjusting wheel (3) set revolution after send signal to PLC, described PLC receives that controlling described cutting means after signal cuts the external insulation layer of cable, entered the cable of counting guiding cutting means through the guiding roller (8) being arranged on described coil winding machine, on described coil winding machine, be also provided with metal detector (9), also insert and be fixedly installed the electric cutting device (10) that cable is cut off at the internal body of described coil winding machine, a side at the body of described coil winding machine is fixed with the Internal baffle (11) rotating by driven by motor, be provided with the outer baffle (12) that drives motion by cylinder (13) in the opposite of described Internal baffle (11), above described coil winding machine, be provided with the track (14) of placing reel axle (15) and reel left side plate (16), be provided with the pusher cylinder (19) that advances described reel axle (15) and described reel left side plate (16) to move downward at the feed end of described track (14), described metal detector (9) is exported to PLC by signal after detecting the metal filament that the cable of cropped external insulation layer exposes, described PLC controls described electric cutting device (10) cut-out cable after receiving signal, and the motor that described PLC controls in coil winding machine stops operating, the arranged outside of described outer baffle (12) have one by the control of timing sequence controller with the stop operating cylinder (18) of routing motion of motor, after described motor stops operating, described cylinder (18) drives described outer baffle (12) outwards to move, cable after winding drops on the load-transfer device (22) of coil winding machine one side, described pusher cylinder (19) promoted once according to the time of setting, described reel axle (15) and described reel left side plate (16) in described track (14) are dropped in the middle of described Internal baffle (11) and described outer baffle (12), advance described outer baffle (12) to make described reel axle (15) fixing with described reel left side plate (16) and described Internal baffle (11) by described cylinder (18), motor after fixing in coil winding machine is controlled to start to rotate by PLC and is restarted to wind the line.
2. full automaticity coil winding machine structure for a kind of output cable according to claim 1, it is characterized in that: described cutting means comprises the cutting track (6) that is fixed on cabinet inwall, be provided with the cutting of the external insulation layer by cable of motion from bottom to top and the blade (7) of not severing cable upper slip of described cutting track (6).
3. full automaticity coil winding machine structure for a kind of output cable according to claim 1, is characterized in that: described electric cutting device (10) is driven shearing or electronic pincers.
4. full automaticity coil winding machine structure for a kind of output cable according to claim 1, is characterized in that: described reel axle (15) and described reel left side plate (16) are buckle flexible connection.
5. full automaticity coil winding machine structure for a kind of output cable according to claim 1, it is characterized in that: on the body of described coil winding machine, through described Internal baffle (11), be fixedly installed a spring (23), after described outer baffle (12) is outwards mobile, will make described reel left side plate (16) depart from described Internal baffle (11) by the elastic force of described spring (23).
6. full automaticity coil winding machine structure for a kind of output cable according to claim 1, it is characterized in that: be provided with projection (20) in the inner side of described Internal baffle (11), on described reel left side plate (16), be provided with the corresponding hole (21) of several and described projection (20), in the process tumbling at described reel left side plate (16), make described projection (20) be inserted in any described hole (21) downwards and be fixed.
7. full automaticity coil winding machine structure for a kind of output cable according to claim 1, is characterized in that: be provided with the slotted eye (13) identical with described reel axle (15) diameter in the inner side of described outer baffle (12).
8. full automaticity coil winding machine structure for a kind of output cable according to claim 1, is characterized in that: be provided with positioning plate (17) at the discharge end of described track (14), the positioning plate that described positioning plate (17) is made for silica gel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420216534.3U CN203794317U (en) | 2014-04-30 | 2014-04-30 | Full-automatic winding mechanism for output cables |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420216534.3U CN203794317U (en) | 2014-04-30 | 2014-04-30 | Full-automatic winding mechanism for output cables |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203794317U true CN203794317U (en) | 2014-08-27 |
Family
ID=51376553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420216534.3U Expired - Lifetime CN203794317U (en) | 2014-04-30 | 2014-04-30 | Full-automatic winding mechanism for output cables |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203794317U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935824A (en) * | 2014-04-30 | 2014-07-23 | 国家电网公司 | Full-automatic coil winding mechanism for outputting cable |
| CN107777453A (en) * | 2017-10-11 | 2018-03-09 | 安徽江淮汽车集团股份有限公司 | More automatic unwrapping wire frocks of specification cable |
| CN105645180B (en) * | 2016-03-18 | 2018-07-20 | 东莞理工学院 | A kind of adjustable bobbin winder device of full-automatic multi-functional |
| CN110275248A (en) * | 2019-07-04 | 2019-09-24 | 江苏光谷通信设备有限公司 | A kind of optical fiber cable automatic cutting cable machine |
-
2014
- 2014-04-30 CN CN201420216534.3U patent/CN203794317U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935824A (en) * | 2014-04-30 | 2014-07-23 | 国家电网公司 | Full-automatic coil winding mechanism for outputting cable |
| CN105645180B (en) * | 2016-03-18 | 2018-07-20 | 东莞理工学院 | A kind of adjustable bobbin winder device of full-automatic multi-functional |
| CN107777453A (en) * | 2017-10-11 | 2018-03-09 | 安徽江淮汽车集团股份有限公司 | More automatic unwrapping wire frocks of specification cable |
| CN110275248A (en) * | 2019-07-04 | 2019-09-24 | 江苏光谷通信设备有限公司 | A kind of optical fiber cable automatic cutting cable machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |