CN203766748U - Hydraulic device for recovering automobile braking energy - Google Patents
Hydraulic device for recovering automobile braking energy Download PDFInfo
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Abstract
本实用新型公开了汽车制动能量回收的液压装置,旨在克服现有技术的结构复杂、成本高并依赖于国外的问题,所述的汽车制动能量回收的液压装置包括主缸真空助力器总成、制动能量回收液压控制单元、ABS液压控制单元与电子控制装置。主缸真空助力器总成包括有制动踏板、油壶、制动主缸。制动主缸的N口与ABS液压控制单元的后左轮进油电磁阀的p口管路连接,制动能量回收液压控制单元的常开电磁阀的p口与制动主缸的M口管路连接,常开电磁阀的a口和常闭线性电磁阀的p口与ABS液压控制单元的前右进液电磁阀的p口管路连接,常闭线性电磁阀的a口与油壶(5)管路连接,电子控制装置和制动能量回收液压控制单元与ABS液压控制单元管路连接。
The utility model discloses a hydraulic device for recovering the braking energy of an automobile, aiming at overcoming the problems of the prior art which are complex in structure, high in cost and dependent on foreign countries. The hydraulic device for recovering the braking energy of an automobile includes a master cylinder vacuum booster Assembly, braking energy recovery hydraulic control unit, ABS hydraulic control unit and electronic control device. The master cylinder vacuum booster assembly includes a brake pedal, an oil pot, and a brake master cylinder. The N port of the brake master cylinder is connected to the p port pipeline of the rear left wheel oil inlet solenoid valve of the ABS hydraulic control unit, and the p port of the normally open solenoid valve of the brake energy recovery hydraulic control unit is connected to the M port pipe of the brake master cylinder. The a port of the normally open solenoid valve and the p port of the normally closed linear solenoid valve are connected to the p port of the front right inlet solenoid valve of the ABS hydraulic control unit, and the a port of the normally closed linear solenoid valve is connected to the oil pot ( 5) Pipeline connection, the electronic control device and the brake energy recovery hydraulic control unit are connected with the ABS hydraulic control unit.
Description
技术领域technical field
本实用新型涉及一种汽车制动系统领域的液压装置,更确切地说,本实用新型涉及一种应用于汽车制动能量回收的液压装置。The utility model relates to a hydraulic device in the field of automobile braking systems, more precisely, the utility model relates to a hydraulic device used in the recovery of automobile braking energy.
背景技术Background technique
新能源汽车在减速或制动时,可通过电机将汽车的一部分机械能转化为电能,并储存在电池中,同时产生一部分制动力实现汽车的减速或制动,当汽车再次加速时,电机将储存于电池中的能量再次转换为汽车行驶的动能。所以回收制动能量是混合动力及纯电动汽车实现节油减排的一种有效方式,适用于新能源汽车的高效的制动能量回收的液压系统及控制方法是非常急需的。When the new energy vehicle decelerates or brakes, the motor can convert part of the mechanical energy of the car into electrical energy and store it in the battery, and at the same time generate part of the braking force to realize the deceleration or braking of the car. When the car accelerates again, the motor will store it The energy stored in the battery is converted into kinetic energy for driving the car again. Therefore, the recovery of braking energy is an effective way for hybrid and pure electric vehicles to save fuel and reduce emissions. A hydraulic system and control method for efficient braking energy recovery suitable for new energy vehicles is very urgent.
对于制动能量回收系统的研究主要集中在国外,国内对此研究较少。为了使所研发的系统能够尽量快的投入生产,国外公司所研制的制动能量回收系统大都基于现有液压调节单元,通过附加装置来实现制动能量回收功能。但是这些都是建立在他们已有的产品之上,其所增加的机构通用性差,有些依赖于ESC(车辆电子稳定性系统)系统,且国内并未完全掌握ESC电磁阀的关键技术,在其基础上开发的制动装置依然要依赖于国外,因此有必要开发一种自有知识产权的装置,使其零部件数量较少,结构简单,实现踏板感觉模拟和压力调节,这样不但可以实现制动能量回收系统的功能,还可以保证制动能量回收系统的可靠性。所以增加一定装置而且通用性较强的液压系统及控制方法的发明应运而生。The research on the braking energy recovery system is mainly concentrated in foreign countries, and there are few domestic researches on it. In order to put the developed system into production as soon as possible, most of the braking energy recovery systems developed by foreign companies are based on the existing hydraulic adjustment unit, and the braking energy recovery function is realized through additional devices. However, these are all based on their existing products, and the added mechanism has poor versatility, and some rely on the ESC (vehicle electronic stability system) system, and the key technology of the ESC solenoid valve has not been fully mastered in China. The brake device developed on the basis still depends on foreign countries, so it is necessary to develop a device with its own intellectual property rights, which has fewer parts and a simple structure, and realizes pedal feeling simulation and pressure adjustment. The function of the kinetic energy recovery system can also ensure the reliability of the braking energy recovery system. Therefore, the invention of a hydraulic system and a control method with a certain device and a strong versatility came into being.
经过相关专利文献查询,制动能量回收的液压装置专利具有代表性的可以分为几种:After searching the relevant patent literature, the representative patents of the hydraulic device for braking energy recovery can be divided into several types:
中国专利公布号为CN102862484A,公布日为2013年01月09日,发明名称为“一种电动汽车再生制动能量回馈用液压制动系统”,申请人为中国汽车工程研究股份有限公司。该专利主要涉及带有踏板模拟器的制动能量回收系统。但是系统的通用性有欠缺,其制造成本较高加工工艺较为复杂。The Chinese patent publication number is CN102862484A, and the publication date is January 09, 2013. The title of the invention is "a hydraulic braking system for electric vehicle regenerative braking energy feedback", and the applicant is China Automotive Engineering Research Corporation. The patent mainly concerns a braking energy recovery system with a pedal simulator. However, the generality of the system is lacking, and its manufacturing cost is relatively high and the processing technology is relatively complicated.
中国专利公布号为CN101837773A,公布日为2010年09月22日,发明名称为“基于VDC/VSC/ESP压力调节器的制动能量回收液压制动系统”,申请人为清华大学。该专利主要涉及在原有液压单元改变而适用于制动能量回收的液压系统,但是在有效调节液压制动力与电机制动力之间关系上有欠缺,更确切的说无法最大成度的回收能量。The Chinese patent publication number is CN101837773A, and the publication date is September 22, 2010. The title of the invention is "Braking energy recovery hydraulic braking system based on VDC/VSC/ESP pressure regulator", and the applicant is Tsinghua University. This patent mainly relates to a hydraulic system suitable for braking energy recovery by changing the original hydraulic unit, but there is a lack of effective adjustment of the relationship between hydraulic braking force and motor braking force, more precisely, it cannot recover energy to the maximum extent.
中国专利公布号为CN103213570A,公布日为2013年07月24日,发明名称为“应用于汽车制动能量回收的制动控制装置”,申请人为吉林大学。该专利主要涉及在初步制动时把高压制动液存储在高压蓄能器中用于以后的液压制动中,但是如果控制循环多其高压制动液体积不够则会引起制动力不足等。The Chinese patent publication number is CN103213570A, and the publication date is July 24, 2013. The title of the invention is "Brake Control Device Applied to Automobile Braking Energy Recovery", and the applicant is Jilin University. This patent mainly involves storing high-pressure brake fluid in a high-pressure accumulator for subsequent hydraulic braking during preliminary braking. However, if the control cycle is too large, the volume of high-pressure brake fluid is insufficient, which will cause insufficient braking force.
中国专利公布号为CN102501841A,公布日为2012年6月20日,发明名称为“用于液压制动系统的操纵单元及其操作方法”,申请人为罗伯特·博世有限公司。系统虽然能实现制动能量回收的功能,但是在现有液压调节单元的基础上增加一些机构,比现有传统制动系统要复杂得多,且成本较高。The Chinese patent publication number is CN102501841A, and the publication date is June 20, 2012. The title of the invention is "manipulation unit for hydraulic brake system and its operation method", and the applicant is Robert Bosch Co., Ltd. Although the system can realize the function of braking energy recovery, adding some mechanisms to the existing hydraulic adjustment unit is much more complicated and costly than the existing traditional braking system.
中国专利公布号为CN102470833A,公布日为2012年5月23日,发明名称为“制动控制装置以及制动控制方法”,申请人为丰田自动车株式会社。摒弃了现有的液压调节单元,设计出适用于制动能量回收的全新制动系统,这种制动系统较以上系统结构紧凑,但使用了较多电磁电磁阀,仍稍显复杂。The Chinese patent publication number is CN102470833A, the publication date is May 23, 2012, the title of the invention is "brake control device and brake control method", and the applicant is Toyota Motor Corporation. The existing hydraulic adjustment unit is abandoned, and a new braking system suitable for braking energy recovery is designed. This braking system is more compact than the above system, but it uses more electromagnetic solenoid valves, which is still slightly complicated.
发明内容Contents of the invention
本实用新型所要解决的技术问题是克服了现有技术存在结构复杂、成本较高并依赖于国外的问题,提供了一种应用于汽车制动能量回收的液压装置。The technical problem to be solved by the utility model is to overcome the problems of complex structure, high cost and dependence on foreign countries in the prior art, and to provide a hydraulic device for recovering braking energy of automobiles.
为解决上述技术问题,本实用新型是采用如下技术方案实现的:所述的一种汽车制动能量回收的液压装置包括主缸真空助力器总成,其包括有制动踏板、油壶、制动主缸;还包括有制动能量回收液压控制单元、ABS液压控制单元与电子控制装置。In order to solve the above-mentioned technical problems, the utility model is realized by adopting the following technical scheme: the hydraulic device for recovering the braking energy of an automobile includes a master cylinder vacuum booster assembly, which includes a brake pedal, an oil pot, a brake It also includes a hydraulic control unit for braking energy recovery, an ABS hydraulic control unit and an electronic control device.
所述的制动能量回收液压控制单元包括主动增压电机、主动增压柱塞泵、常闭线性电磁阀、踏板行程模拟器、常闭电磁阀与常开电磁阀。The brake energy recovery hydraulic control unit includes an active booster motor, an active booster plunger pump, a normally closed linear solenoid valve, a pedal stroke simulator, a normally closed solenoid valve and a normally open solenoid valve.
常闭电磁阀的a口端与踏板行程模拟器的进出液口管路连接,常开电磁阀的a口端和常闭线性电磁阀的p口端与ABS液压控制单元中的前右进液电磁阀的p口端管路连接,常开电磁阀的p口端与主缸真空助力器总成中的制动主缸的M口端管路连接,主缸真空助力器总成中的制动主缸的N口端与ABS液压控制单元中的后左轮进油电磁阀的p口端管路连接,常闭线性电磁阀的a口端与油壶的进出油口管路连接,增压电机输出端与增压柱塞泵的输入端采用联轴器连接,增压柱塞泵的a口端与油壶的进出油口管路连接,主动增压柱塞泵的p口端与常闭线性电磁阀的p口端管路连接,电子控制装置依次和制动能量回收液压控制单元与ABS液压控制单元为管路连接,电子控制装置中的踏板位移传感器和制动踏板与制动主缸铰接处连接。The a port of the normally closed solenoid valve is connected to the inlet and outlet of the pedal stroke simulator, the a port of the normally open solenoid valve and the p port of the normally closed linear solenoid valve are connected to the front right liquid inlet in the ABS hydraulic control unit The p port of the solenoid valve is connected to the pipeline, and the p port of the normally open solenoid valve is connected to the M port of the brake master cylinder in the master cylinder vacuum booster assembly. The N port of the active master cylinder is connected to the p port of the rear left wheel oil inlet solenoid valve in the ABS hydraulic control unit, and the a port of the normally closed linear solenoid valve is connected to the oil inlet and outlet of the oil pot. The output end of the motor is connected with the input end of the booster plunger pump by a coupling, the a port of the booster plunger pump is connected with the oil inlet and outlet pipeline of the oil pot, and the p port of the active booster plunger pump is connected with the normal The p-port end of the closed linear solenoid valve is connected to the pipeline, and the electronic control device is connected to the braking energy recovery hydraulic control unit and the ABS hydraulic control unit in sequence. The pedal displacement sensor and the brake pedal in the electronic control device are connected to the brake master The cylinder is connected at the hinge.
技术方案中所述的电子控制装置依次和制动能量回收液压控制单元与ABS液压控制单元为管路连接是指:所述的电子控制装置包括有增压泵压力传感器、单向电磁阀、制动主缸压力传感器、前右轮缸压力传感器、后左轮缸压力传感器、前左轮缸压力传感器与后右轮缸压力传感器。所述的ABS液压控制单元包括前左轮出油电磁阀、前右轮出油电磁阀、后左轮进油电磁阀、后左轮出油电磁阀与后右轮出油电磁阀。增压泵压力传感器与主动增压柱塞泵的p口端管路连接,制动主缸压力传感器和制动主缸的N口端与后左轮进油电磁阀的p口端管路连接,前左轮缸压力传感器与前左轮出油电磁阀的a口端管路连接,前右轮缸压力传感器与前右轮出油电磁阀的a口端管路连接,后左轮缸压力传感器与后左轮出油电磁阀的a口端管路连接,后右轮缸压力传感器与后右轮出油电磁阀的a口端管路连接,单向电磁阀的p口端与增压柱塞泵的a口端管路连接,单向电磁阀的a口端与油壶的进出油口管路连接。The electronic control device described in the technical solution is sequentially connected with the brake energy recovery hydraulic control unit and the ABS hydraulic control unit by pipelines, which means that the electronic control device includes a booster pump pressure sensor, a one-way solenoid valve, a brake Active master cylinder pressure sensor, front right wheel cylinder pressure sensor, rear left wheel cylinder pressure sensor, front left wheel cylinder pressure sensor and rear right wheel cylinder pressure sensor. The ABS hydraulic control unit includes a front left wheel oil outlet solenoid valve, a front right wheel oil outlet solenoid valve, a rear left wheel oil inlet solenoid valve, a rear left wheel oil outlet solenoid valve and a rear right wheel oil outlet solenoid valve. The booster pump pressure sensor is connected to the p-port pipeline of the active booster plunger pump, the brake master cylinder pressure sensor and the N-port end of the brake master cylinder are connected to the p-port pipeline of the rear left wheel oil inlet solenoid valve, The pressure sensor of the front left wheel cylinder is connected with the a port pipeline of the front left wheel oil outlet solenoid valve, the front right wheel cylinder pressure sensor is connected with the a port end pipeline of the front right wheel oil outlet solenoid valve, the rear left wheel cylinder pressure sensor is connected with the rear left wheel The a port of the oil outlet solenoid valve is connected to the pipeline, the rear right wheel cylinder pressure sensor is connected to the a port of the rear right wheel oil outlet solenoid valve, the p port of the one-way solenoid valve is connected to the a port of the booster plunger pump The mouth end pipeline is connected, and the a port end of the one-way solenoid valve is connected with the oil inlet and outlet pipelines of the oil pot.
技术方案中所述的ABS液压控制单元还包括前左轮进油电磁阀、前左进液单向阀、前左轮出油电磁阀、第一回路低压蓄能器、第一回路回油泵、回油电机、前右轮出油电磁阀、后左轮进油电磁阀、后左轮出油电磁阀、第二回路低压蓄能器、第二回路回油泵、后右轮出油电磁阀、后右轮进油电磁阀、前左轮缸、前右轮缸、后左轮缸、后右轮缸、前右进液单向阀、后左进液单向阀与后右进液单向阀。前左进液电磁阀的p口端、前左进液单向阀的的p口端、前右进液电磁阀的p口端与前右进液单向阀的p口端一同和第一回路柱塞泵的a口端管路连接,前左进液电磁阀的a口端、前左进液单向阀的的a口端一同与前左出液电磁阀的a口端管路连接;前右进液电磁阀的a口端、前右进液单向阀的a口端一同与前右出液电磁阀的a口端管路连接,前左出液电磁阀的p口端、前右出液电磁阀的p口端、第一回路低压蓄能器的进出口端一同和第一回路回油泵的p口端管路连接;后左进液电磁阀的p口端、后左进液单向阀的的p口端、后右进液电磁阀的p口端、后右进液单向阀的p口端一同与第二回路柱塞泵的a口端管路连接;后左进液电磁阀的a口端、后左进液单向阀的a口端一同与后左出液电磁阀的a口端管路连接,后右进液电磁阀的a口端、后右进液单向阀的a口端一同与后右出液电磁阀的a口端管路连接;后左出液电磁阀的p口端、后右出液电磁阀的p口端、第二回路低压蓄能器的进出口端一同和第二回路回油泵的p口端管路连接,回油电机的两输出端采用联轴器和第一回路回油泵、第二回路回油泵分别相连;前左进液阀的a口端和前左出液电磁阀的a口端与前左轮缸的进出油口管路连接,前右轮进油电磁阀的a口端和前右出液电磁阀的a口端与前右轮缸的进出油口管路连接,后左进液阀的a口端和后左出液电磁阀的a口端与后左轮缸的进出油口管路连接,后右进液阀的a口端和后右出液电磁阀的a口端与后右轮缸的进出油口管路连接。The ABS hydraulic control unit described in the technical solution also includes a front left wheel oil inlet solenoid valve, a front left liquid inlet one-way valve, a front left wheel oil outlet solenoid valve, a low-pressure accumulator of the first circuit, an oil return pump of the first circuit, an oil return Motor, front right wheel oil outlet solenoid valve, rear left wheel oil inlet solenoid valve, rear left wheel oil outlet solenoid valve, second circuit low pressure accumulator, second circuit oil return pump, rear right wheel oil outlet solenoid valve, rear right wheel inlet Oil solenoid valve, front left wheel cylinder, front right wheel cylinder, rear left wheel cylinder, rear right wheel cylinder, front right liquid inlet check valve, rear left liquid inlet check valve and rear right liquid inlet check valve. The p port of the front left liquid inlet solenoid valve, the p port of the front left liquid inlet one-way valve, the p port of the front right liquid inlet solenoid valve and the p port of the front right liquid inlet one-way valve together with the first The a-port end of the circuit plunger pump is connected to the pipeline, and the a-port end of the front left liquid inlet solenoid valve and the a-port end of the front left liquid inlet one-way valve are connected together with the a-port end of the front left liquid outlet solenoid valve. ; Port a of the front right liquid inlet solenoid valve and port a of the front right liquid inlet one-way valve are connected to the port a of the front right liquid outlet solenoid valve together, and the port p of the front left liquid outlet solenoid valve, The p port of the front right liquid outlet solenoid valve and the inlet and outlet ports of the first circuit low-pressure accumulator are connected to the p port of the first circuit oil return pump; the p port of the rear left liquid inlet solenoid valve is connected to the p port of the rear left The p port of the liquid inlet check valve, the p port of the rear right liquid inlet solenoid valve, and the p port of the rear right liquid inlet check valve are connected with the a port of the second circuit plunger pump; Port a of the left liquid inlet solenoid valve and port a of the rear left liquid inlet one-way valve are connected to the port a port of the rear left liquid outlet solenoid valve together, and the port a of the rear right liquid inlet solenoid valve is connected to the port a of the rear right liquid inlet solenoid valve. The a port of the liquid inlet check valve is connected with the a port of the rear right liquid outlet solenoid valve; the p port of the rear left liquid outlet solenoid valve, the p port of the rear right liquid outlet solenoid valve, and the second circuit The inlet and outlet ends of the low-pressure accumulator are connected with the p-port pipeline of the oil return pump of the second circuit, and the two output ends of the oil return motor are respectively connected with the oil return pump of the first circuit and the oil return pump of the second circuit by couplings; Port a of the left liquid inlet valve and port a of the front left liquid outlet solenoid valve are connected to the oil inlet and outlet pipelines of the front left wheel cylinder, port a of the front right wheel oil inlet solenoid valve is connected to the port a of the front right liquid outlet solenoid valve The port a of the front right wheel cylinder is connected to the oil inlet and outlet pipes of the front right wheel cylinder, the port a of the rear left liquid inlet valve and the port a of the rear left liquid outlet solenoid valve are connected to the oil inlet and outlet pipes of the rear left wheel cylinder, and the rear right The a port end of the liquid inlet valve and the a port end of the rear right liquid outlet solenoid valve are connected with the oil inlet and outlet pipelines of the rear right wheel cylinder.
技术方案中所述的前左出液电磁阀的p口端、前右出液电磁阀的p口端、第一回路低压蓄能器的进出口端和第一回路回油泵的p口端之间安装一个第一回路单向阀,即前左出液电磁阀的p口端、前右出液电磁阀的p口端、第一回路低压蓄能器的进出口端一同和第一回路单向阀的a口端管路连接,第一回路单向阀的p口端与第一回路回油泵的p口端管路连接。后左出液电磁阀的p口端、后右出液电磁阀的p口端、第二回路低压蓄能器的进出口端和第二回路回油泵的p口端之间安装一个第二回路单向阀,即后左出液电磁阀的p口端、后右出液电磁阀的p口端、第二回路低压蓄能器的进出口端一同和第二回路单向阀的a口端管路连接,第二回路单向阀的p口端与第二回路回油泵的p口端管路连接。Between the p-port port of the front left liquid outlet solenoid valve, the p-port port of the front right liquid outlet solenoid valve, the inlet and outlet ports of the first circuit low pressure accumulator and the p port port of the first circuit oil return pump described in the technical proposal Install a one-way check valve of the first circuit, that is, the p port of the front left liquid outlet solenoid valve, the p port of the front right liquid outlet solenoid valve, the inlet and outlet ports of the first circuit low-pressure accumulator together with the first circuit single The a port of the valve is connected to the pipeline, and the p port of the first circuit check valve is connected to the p port of the first circuit oil return pump. A second loop is installed between the p port of the rear left liquid outlet solenoid valve, the p port of the rear right liquid outlet solenoid valve, the inlet and outlet ports of the low-pressure accumulator of the second circuit, and the p port of the oil return pump of the second circuit One-way valve, that is, the p port of the rear left liquid outlet solenoid valve, the p port of the rear right liquid outlet solenoid valve, the inlet and outlet ports of the second circuit low-pressure accumulator and the a port of the second circuit one-way valve Pipeline connection, the p-port port of the second circuit check valve is connected with the p-port port of the second circuit oil return pump.
技术方案中所述的电子控制装置还包括有增压泵压力传感器、单向电磁阀、制动主缸压力传感器、前右轮缸压力传感器、后左轮缸压力传感器、前左轮缸压力传感器、后右轮缸压力传感器、驱动电机、整车控制器与制动控制器。增压泵压力传感器传感器、制动主缸压力传感器、前右轮缸压力传感器、后左轮缸压力传感器、前左轮缸压力传感器与后右轮缸压力传感器的结构相同,皆采用BOSCH公司生产的型号为303的主动式压力传感器,增压泵压力传感器、制动主缸压力传感器、前右轮缸压力传感器、后左轮缸压力传感器、前左轮缸压力传感器与后右轮缸压力传感器的供电线依次与制动控制器的5V电压输出端连接,增压泵压力传感器、制动主缸压力传感器、前右轮缸压力传感器、后左轮缸压力传感器、前左轮缸压力传感器与后右轮缸压力传感器的信号线与制动控制器的信号采集端连接,单向电磁阀与制动控制器的阀驱动端连接,驱动电机与整车控制器的电机驱动端连接,整车控制器的CAN线端口与制动控制器的CAN信号线连接。The electronic control device described in the technical solution also includes a booster pump pressure sensor, a one-way solenoid valve, a brake master cylinder pressure sensor, a front right wheel cylinder pressure sensor, a rear left wheel cylinder pressure sensor, a front left wheel cylinder pressure sensor, a rear Right wheel cylinder pressure sensor, drive motor, vehicle controller and brake controller. The booster pump pressure sensor, the brake master cylinder pressure sensor, the front right wheel cylinder pressure sensor, the rear left wheel cylinder pressure sensor, the front left wheel cylinder pressure sensor and the rear right wheel cylinder pressure sensor have the same structure, and all adopt the models produced by BOSCH 303 active pressure sensor, booster pump pressure sensor, brake master cylinder pressure sensor, front right wheel cylinder pressure sensor, rear left wheel cylinder pressure sensor, power supply lines of front left wheel cylinder pressure sensor and rear right wheel cylinder pressure sensor Connect with the 5V voltage output terminal of the brake controller, booster pump pressure sensor, brake master cylinder pressure sensor, front right wheel cylinder pressure sensor, rear left wheel cylinder pressure sensor, front left wheel cylinder pressure sensor and rear right wheel cylinder pressure sensor The signal line of the brake controller is connected to the signal acquisition end of the brake controller, the one-way solenoid valve is connected to the valve drive end of the brake controller, the drive motor is connected to the motor drive end of the vehicle controller, and the CAN line port of the vehicle controller Connect with the CAN signal line of the brake controller.
技术方案中所述的主缸真空助力器总成还包括真空助力器前端顶杆、真空助力器与真空泵。制动踏板的顶端固定在车身上,制动踏板的中端的左侧面和真空助力器中的真空助力器前端顶杆的右端面接触连接,油壶的进出油口与制动主缸的进出油口管路连接,真空泵的一端与真空助力器的一端管路连接,真空泵的另一端与大气相连,真空助力器的左端与制动主缸右端螺栓固定连接。The main cylinder vacuum booster assembly described in the technical solution also includes a front-end ejector rod of the vacuum booster, a vacuum booster and a vacuum pump. The top of the brake pedal is fixed on the vehicle body, the left side of the middle end of the brake pedal is in contact with the right end surface of the front end ejector rod of the vacuum booster in the vacuum booster, and the oil inlet and outlet of the oil pot are connected with the inlet and outlet of the brake master cylinder. The oil port is connected with the pipeline, one end of the vacuum pump is connected with one end of the vacuum booster, the other end of the vacuum pump is connected with the atmosphere, and the left end of the vacuum booster is fixedly connected with the right end of the brake master cylinder by bolts.
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型所述的汽车制动能量回收的液压装置利用电机带动液压泵从油壶中抽取制动液产生高压油对轮缸增压,其增压速率与最终的压力控制由本实用新型中的标注号为12的常闭线性电磁阀控制。主动增压的过程中由于增压速率由标注为12的常闭线性电磁阀控制可以提高电机的工作效率,减弱压力控制过程算法中对电机的控制使算法简单化。同时本专利所用装置由于标注为12的常闭线性电磁阀的作用可以实现减压速率的可控。1. The hydraulic device for recovery of automobile braking energy described in the utility model utilizes the motor to drive the hydraulic pump to extract the brake fluid from the oil pot to generate high-pressure oil to pressurize the wheel cylinders, and its boost rate and final pressure are controlled by the utility model The label number 12 in the normally closed linear solenoid valve is controlled. In the process of active supercharging, since the supercharging rate is controlled by the normally closed linear solenoid valve marked 12, the working efficiency of the motor can be improved, and the control of the motor in the algorithm of the pressure control process is weakened to simplify the algorithm. Simultaneously, the device used in this patent can realize the controllable decompression rate due to the effect of the normally closed linear solenoid valve marked as 12 .
2.本实用新型所述的汽车制动能量回收的液压装置应用于新能源汽车的制动能量回收系统中,其控制方法可以分为三种。识别制动工况分为常规制动、滑行制动与紧急制动三部分。对其三种不同制动方式处以不同的控制方法,可以使制动能量回收效率大大提高。2. The hydraulic device for recovery of vehicle braking energy described in the utility model is applied in the braking energy recovery system of new energy vehicles, and its control methods can be divided into three types. The identification of braking conditions is divided into three parts: conventional braking, coasting braking and emergency braking. Applying different control methods to the three different braking modes can greatly improve the efficiency of braking energy recovery.
3.本实用新型所述的汽车制动能量回收的液压装置失效状态时,标注号为15的常开电磁阀不通电处于畅通状态,标注号为12的常闭线性电磁阀、标注号为14的常闭电磁阀不通电处于关闭状态,此时应用于制动能量回收的制动踏板行程模拟器与主缸回路都断开,此时仍能保留传统液压制动系统的制动能力。3. When the hydraulic device of the vehicle brake energy recovery described in the utility model fails, the normally open solenoid valve with the label number 15 is in a smooth state without power, and the normally closed linear solenoid valve with the label number 12 is 14 The normally closed solenoid valve is in the closed state when it is not energized. At this time, the brake pedal stroke simulator used for braking energy recovery is disconnected from the master cylinder circuit. At this time, the braking capacity of the traditional hydraulic braking system can still be retained.
4.本实用新型所述的汽车制动能量回收的液压装置可以安装在混合动力汽车和电动汽车的制动系统中,通过精确的制动压力调节,可以让液压制动与电机制动更好的配合,最大程度的发挥电机再生制动的能力,大幅提升混合动力汽车和电动汽车的经济性。4. The hydraulic device for recovery of vehicle braking energy described in this utility model can be installed in the braking system of hybrid vehicles and electric vehicles. Through precise adjustment of braking pressure, hydraulic braking and motor braking can be better. With the cooperation of the motor, the regenerative braking ability of the motor can be maximized, and the economy of hybrid electric vehicles and electric vehicles can be greatly improved.
5.本实用新型所述的汽车制动能量回收的液压装置应用于新能源汽车的制动能量回收系统中,只需要将汽车制动能量回收的液压装置连接在主缸与液压控制单元之间,安装方便,便于集成,对传统液压系统的改动量小。并适用于ESC/ABS液压系统。其通用性好。5. The hydraulic device for recovery of vehicle braking energy described in this utility model is applied to the braking energy recovery system of new energy vehicles. It only needs to connect the hydraulic device for recovery of vehicle braking energy between the master cylinder and the hydraulic control unit , easy to install, easy to integrate, little modification to the traditional hydraulic system. And suitable for ESC/ABS hydraulic system. It has good versatility.
6.本实用新型所述的汽车制动能量回收的液压装置从结构上保证了在制动过程中可以切断主缸与轮缸液压管路,从而实现主缸压力与驱动轴轮缸压力的解耦,并利用踏板模拟器来模拟驾驶员制动踏板感觉。而制动轮轮缸增压时制动油液来自所发明的液压装置中的增压泵。减压时通过控制电磁阀制动液直接流回油壶。6. The hydraulic device for recovering the braking energy of the vehicle described in the utility model can structurally ensure that the main cylinder and the wheel cylinder hydraulic pipelines can be cut off during the braking process, so as to realize the solution of the pressure of the master cylinder and the pressure of the wheel cylinder of the drive shaft. coupling, and use a pedal simulator to simulate the driver's brake pedal feel. And the brake fluid comes from the booster pump in the invented hydraulic device when the brake wheel cylinder is supercharged. During decompression, the brake fluid directly flows back to the oil pot through the control solenoid valve.
7.本实用新型所述的汽车制动能量回收的液压装置结构简单,零部件数量少,电磁阀和马达等都是基于原有液压系统选配易获取,加工工艺简单,相比其他液压系统所用传感器数量少造价低。7. The hydraulic device for recovering automobile braking energy described in this utility model has a simple structure and a small number of parts. The solenoid valve and motor are all based on the original hydraulic system and are easy to obtain. The processing technology is simple. Compared with other hydraulic systems The number of sensors used is small and the cost is low.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型所述的汽车制动能量回收的液压装置的结构组成及原理的示意图;Fig. 1 is the structural composition and the schematic diagram of the principle of the hydraulic device of the automobile braking energy recovery described in the utility model;
图2是本实用新型所述的汽车制动能量回收的液压装置的控制方法的流程框图;Fig. 2 is a block flow diagram of the control method of the hydraulic device for recovering the braking energy of the vehicle described in the present invention;
图3是本实用新型所述的汽车制动能量回收的液压装置的控制方法中常规制动的制动力矩分配曲线图;Fig. 3 is the braking moment distribution curve diagram of conventional braking in the control method of the hydraulic device of the automobile braking energy recovery described in the utility model;
图中:1.制动踏板;2.踏板位移传感器;3.真空助力器前端顶杆;4.真空助力器;5.油壶;6.真空泵;7.制动主缸;8.增压泵压力传感器;9.单向电磁阀;10.主动增压电机;11.主动增压柱塞泵;12.常闭线性电磁阀;13.踏板行程模拟器;14.常闭电磁阀;15.常开电磁阀;16.制动主缸压力传感器;17.前左轮进油电磁阀;18.前左进液单向阀;19.前左轮出油电磁阀;20.第一回路低压蓄能器;21.第一回路回油泵;22.回油电机;23.前右轮进油电磁阀;24.前右轮出油电磁阀;25.前右轮缸压力传感器;26.后左轮缸压力传感器;27.前左轮缸压力传感器;28.后左轮进油电磁阀;29.后左轮出油电磁阀;30.第二回路低压蓄能器;31.第二回路回油泵;32.后右轮出油电磁阀;33.后右轮进油电磁阀;34.后右轮缸压力传感器;35.前左轮缸;36.前右轮缸;37.后左轮缸;38.后右轮缸;39.驱动电机;40.整车控制器;41.制动控制器;42.前右进液单向阀;43.后左进液单向阀;44.后右进液单向阀。In the figure: 1. Brake pedal; 2. Pedal displacement sensor; 3. Front-end ejector rod of vacuum booster; 4. Vacuum booster; 5. Oil pot; 6. Vacuum pump; 7. Brake master cylinder; 8. Booster Pump pressure sensor; 9. One-way solenoid valve; 10. Active booster motor; 11. Active booster plunger pump; 12. Normally closed linear solenoid valve; 13. Pedal stroke simulator; 14. Normally closed solenoid valve; 15 .Normally open solenoid valve; 16. Brake master cylinder pressure sensor; 17. Front left wheel oil inlet solenoid valve; 18. Front left liquid inlet one-way valve; 19. Front left wheel oil outlet solenoid valve; 20. First circuit low pressure storage 21. First circuit oil return pump; 22. Oil return motor; 23. Front right wheel oil inlet solenoid valve; 24. Front right wheel oil outlet solenoid valve; 25. Front right wheel cylinder pressure sensor; 26. Rear left wheel Cylinder pressure sensor; 27. Front left wheel cylinder pressure sensor; 28. Rear left wheel oil inlet solenoid valve; 29. Rear left wheel oil outlet solenoid valve; 30. Second circuit low pressure accumulator; 31. Second circuit oil return pump; 32. Rear right wheel oil outlet solenoid valve; 33. Rear right wheel oil inlet solenoid valve; 34. Rear right wheel cylinder pressure sensor; 35. Front left wheel cylinder; 36. Front right wheel cylinder; 37. Rear left wheel cylinder; 38. Rear right wheel cylinder Wheel cylinder; 39. Drive motor; 40. Vehicle controller; 41. Brake controller; 42. Front right liquid inlet one-way valve; 43. Rear left liquid inlet one-way valve; 44. Rear right liquid inlet one-way valve valve.
具体实施方式Detailed ways
下面结合附图对本实用新型作详细的描述:Below in conjunction with accompanying drawing, the utility model is described in detail:
参阅图1,本实用新型所述的汽车制动能量回收的液压装置包括主缸真空助力器总成、制动能量回收液压控制单元、ABS液压控制单元与电子控制装置。Referring to Fig. 1 , the hydraulic device for recovering braking energy of an automobile according to the present invention includes a master cylinder vacuum booster assembly, a hydraulic control unit for recovering braking energy, an ABS hydraulic control unit and an electronic control device.
所述的主缸真空助力器总成包括制动踏板1、真空助力器前端顶杆3、真空助力器4、油壶5、真空泵6、制动主缸7。其中真空泵6的作用是模拟原车发动机进气管的负压源。The master cylinder vacuum booster assembly includes a brake pedal 1 , a front end ejector rod 3 of the vacuum booster, a vacuum booster 4 , an oil pot 5 , a vacuum pump 6 and a brake master cylinder 7 . Wherein the function of the vacuum pump 6 is to simulate the negative pressure source of the engine intake pipe of the original car.
其中制动踏板1选择用踏板比为3.5。真空泵6选择能达到真空度40~67kPa的真空泵。制动主缸选择直径为23.6mm。The brake pedal 1 selection pedal ratio is 3.5. Vacuum pump 6 selects a vacuum pump that can reach a vacuum degree of 40-67kPa. The diameter of the brake master cylinder is 23.6mm.
制动踏板1的顶端固定在车身上,制动踏板1的中端的左侧面和真空助力器4中的真空助力器前端顶杆3的右端面接触连接,油壶5的进出油口与制动主缸7的进出油口管路连接。真空泵6的一端与真空助力器4的一端管路连接,真空泵6的另一端与大气相连,真空助力器4的左端与制动主缸7右端螺栓固定连接。The top of the brake pedal 1 is fixed on the vehicle body, the left side of the middle end of the brake pedal 1 is in contact with the right end surface of the front end push rod 3 of the vacuum booster in the vacuum booster 4, and the oil inlet and outlet of the oil pot 5 are connected with the system. The oil inlet and outlet pipelines of the active master cylinder 7 are connected. One end of the vacuum pump 6 is connected to one end of the vacuum booster 4 by a pipeline, the other end of the vacuum pump 6 is connected to the atmosphere, and the left end of the vacuum booster 4 is fixedly connected to the right end of the brake master cylinder 7 by bolts.
所述的制动能量回收液压控制单元包括单向电磁阀9、主动增压电机10、主动增压柱塞泵11、常闭线性电磁阀12、踏板行程模拟器13、常闭电磁阀14、常开电磁阀15。The brake energy recovery hydraulic control unit includes a one-way solenoid valve 9, an active booster motor 10, an active booster plunger pump 11, a normally closed linear solenoid valve 12, a pedal stroke simulator 13, a normally closed solenoid valve 14, Normally open electromagnetic valve 15.
其中主动增压电机10与主动增压柱塞泵11组成本系统的主动增压模块。其设计匹配过程为:首先计算出所需主动增压的最大压力,把最大压力作为主动增压柱塞泵的最大负载选择电机。根据以上要求主动增压柱塞泵11,设计要求为排液量最小1.4cm3/s,最大保压能力为200Mpa。使电机能在柱塞泵最大负载时转动。根据以上选择要求选择小电机。The active booster motor 10 and the active booster plunger pump 11 form the active booster module of the system. The design matching process is as follows: first calculate the maximum pressure of the required active booster, and use the maximum pressure as the maximum load of the active booster plunger pump to select the motor. According to the above requirements, the active booster plunger pump 11 is designed to have a minimum displacement of 1.4cm3/s and a maximum pressure holding capacity of 200Mpa. Make the motor rotate at the maximum load of the plunger pump. Select a small motor according to the above selection requirements.
实施例中主动增压电机10的具体参数为:最低转速为3000r/min。主动增压电机10的工作温度为正120摄氏度到负20度。主动增压电机10的最大的反应时间为100毫秒。工作电压范围为9伏到25伏。The specific parameters of the active booster motor 10 in the embodiment are: the minimum speed is 3000r/min. The operating temperature of the active booster motor 10 is from plus 120 degrees Celsius to minus 20 degrees Celsius. The maximum reaction time of the active booster motor 10 is 100 milliseconds. The operating voltage range is 9 volts to 25 volts.
技术方案中所采用的常闭线性电磁阀12可以在主动增压电机10带动主动增压柱塞泵11主动增压时能控制增压速率。并且在系统减压时能控制减压速率。常闭线性电磁阀12在对应的电流下响应快,可靠性高。最大要承受10分钟的持续工作。The normally closed linear solenoid valve 12 used in the technical solution can control the supercharging rate when the active supercharging motor 10 drives the active supercharging plunger pump 11 to actively supercharge. And the decompression rate can be controlled when the system is decompressed. The normally closed linear solenoid valve 12 has fast response and high reliability under the corresponding current. Maximum to withstand 10 minutes of continuous work.
单向电磁阀9是可控的单向电磁阀。当电磁阀打开后相当于单向阀的作用,当电磁阀关闭时电磁阀不通。单向电磁阀9在主动增压电机10工作对系统主动增压时时打开的。通过单向电磁阀9可以实现主动增压电机10带动主动增压柱塞泵11进行主动增压。当主动增压电机10不工作时是关闭的,可以防止在常闭线性阀12开启泄压时高压液体进入主动增压柱塞泵11中。The one-way solenoid valve 9 is a controllable one-way solenoid valve. When the solenoid valve is opened, it is equivalent to the function of a one-way valve. When the solenoid valve is closed, the solenoid valve is blocked. The one-way solenoid valve 9 is opened when the active supercharging motor 10 works to actively supercharge the system. Through the one-way solenoid valve 9, the active supercharging motor 10 can drive the active supercharging plunger pump 11 to perform active supercharging. When the active booster motor 10 is not working, it is closed, which can prevent high-pressure liquid from entering the active booster plunger pump 11 when the normally closed linear valve 12 is opened for pressure relief.
本实用新型所采用的踏板行程模拟器13可以模拟(两个)前轮轮缸的PV特性(指轮缸内在单位体积变化对应的压力变化)。即当制动时(两个)前轮轮缸压力与主缸压力解耦时,踏板行程模拟器13可以模拟两个前轮液压刚性,使踏板力与未解耦制动时的踏板力一致。其特征为:1.采用两根刚度不同的弹簧和两个活塞串联的方式来进行两段式踏板感觉模拟;2.采用电机及一级或多级齿轮减速装置驱动的滚珠丝杠装置来进行压力调节;3.采用微动开关来确定丝杆顶杆的位置状态。可以实现踏板行程模拟器13的作用。The pedal stroke simulator 13 adopted in the utility model can simulate the PV characteristics of (two) front wheel cylinders (referring to the pressure change corresponding to the internal unit volume change of the wheel cylinder). That is, when the (two) front wheel cylinder pressure is decoupled from the master cylinder pressure during braking, the pedal stroke simulator 13 can simulate the hydraulic rigidity of the two front wheels so that the pedal force is consistent with the pedal force when braking without decoupling . Its features are: 1. Two-stage pedal feeling simulation is performed by using two springs with different rigidities and two pistons connected in series; 2. A ball screw device driven by a motor and a one-stage or multi-stage gear reduction device is used for the simulation. Pressure adjustment; 3. Use micro switch to determine the position of the screw mandrel. The effect of the pedal stroke simulator 13 can be realized.
常闭电磁阀14、常开电磁阀15都是二位二通电磁阀。要求是当常闭电磁阀14、常开电磁阀15动作时,其响应速度要求在5毫秒以下。并且在为控制状态下常闭电磁阀14能密封20Mpa的压力。常开电磁阀15关闭要能承受20Mpa的压力。The normally closed solenoid valve 14 and the normally open solenoid valve 15 are all two-position two-way solenoid valves. The requirement is that when the normally closed solenoid valve 14 and the normally open solenoid valve 15 act, the response speed is required to be below 5 milliseconds. And the normally closed electromagnetic valve 14 can seal the pressure of 20Mpa under the control state. Normally open electromagnetic valve 15 is closed and will be able to withstand the pressure of 20Mpa.
常闭电磁阀14的a口端与踏板行程模拟器13的进出液口管路连接。常开电磁阀15的a口端与常闭线性电磁阀12的p口端管路连接。常闭线性电磁阀12的a口端与单向电磁阀9的a口端管路连接。增压电机10与增压柱塞泵11的输入端采用联轴器连接。单项电磁阀9的p口端与增压柱塞泵11的a口端管路相连。主动增压柱塞泵11的p口端与常闭线性电磁阀12的p口端连接。The port a of the normally closed electromagnetic valve 14 is connected with the liquid inlet and outlet pipelines of the pedal stroke simulator 13 . The port a of the normally open solenoid valve 15 is connected to the port p of the normally closed linear solenoid valve 12 in a pipeline. The port a of the normally closed linear solenoid valve 12 is connected to the port a of the one-way solenoid valve 9 in a pipeline. The input end of the booster motor 10 and the booster plunger pump 11 is connected by a coupling. The port p of the single solenoid valve 9 is connected to the port a of the booster plunger pump 11 . The port p of the active booster plunger pump 11 is connected to the port p of the normally closed linear solenoid valve 12 .
所述ABS液压控制单元包括前左轮进油电磁阀17、前左进液单向阀18、前左轮出油电磁阀19、第一回路低压蓄能器20、第一回路回油泵21、回油电机22、前右轮进油电磁阀23、前右轮出油电磁阀24、后左轮进油电磁阀28、后左轮出油电磁阀29、第二回路低压蓄能器30、第二回路回油泵31、后右轮出油电磁阀32、后右轮进油电磁阀33、前左轮缸35、前右轮缸36、后左轮缸37、后右轮缸38、前右进液单向阀42、后左进液单向阀43、后右进液单向阀44。The ABS hydraulic control unit includes a front left wheel oil inlet solenoid valve 17, a front left liquid inlet one-way valve 18, a front left wheel oil outlet solenoid valve 19, a first circuit low-pressure accumulator 20, a first circuit oil return pump 21, and an oil return pump 21. Motor 22, front right wheel oil inlet solenoid valve 23, front right wheel oil outlet solenoid valve 24, rear left wheel oil inlet solenoid valve 28, rear left wheel oil outlet solenoid valve 29, second circuit low pressure accumulator 30, second circuit circuit Oil pump 31, rear right wheel oil outlet solenoid valve 32, rear right wheel oil inlet solenoid valve 33, front left wheel cylinder 35, front right wheel cylinder 36, rear left wheel cylinder 37, rear right wheel cylinder 38, front right liquid inlet check valve 42, rear left liquid inlet one-way valve 43, rear right liquid inlet one-way valve 44.
前左进液电磁阀17的p口端、前左进液单向阀的18的p口端(图上没标出来)、前右进液电磁阀23的p口端、前右进液单向阀42的p口端一同与第一回路柱塞泵21的a口端管路连接。前左进液电磁阀17的a口端、前左进液单向阀的18的a口端(图上没标出来)一同和前左轮缸35的进出油口与前左出液电磁阀19的a口端管路连接。前右进液电磁阀23的a口端、前右进液单向阀42的a口端一同和前右轮缸36的进出油口与前右出液电磁阀24的a口端管路连接。前左出液电磁阀19的p口端、前右出液电磁阀24的p口端、第一回路低压蓄能器20(通过单向阀)一同和第一回路回油泵21的p口端管路连接。后左进液电磁阀28的p口端、后左进液单向阀的43的p口端、后右进液电磁阀33的p口端、后右进液单向阀44的p口端一同与第二回路柱塞泵31的a口端管路连接。后左进液电磁阀28的a口端、后左进液单向阀的43的a口端一同和后左轮缸37的进出油口与后左出液电磁阀29的a口端管路连接。后右进液电磁阀33的a口端、后右进液单向阀的44的a口端一同和后右轮缸38的进出油口与后右出液电磁阀32的a口端管路连接。后左出液电磁阀29的p口端、后右出液电磁阀32的p口端、第二回路低压蓄能器30(通过单向阀)一同与第二回路回油泵31的p口端管路连接。回油电机22的两输出端采用联轴器和第一回路回油泵21、第二回路回油泵31分别相连。前左进液阀17的a口端和与前左轮缸35的进出油口管路连接。前右轮进油电磁阀23的a端与前右轮缸36的进出油口管路连接。后左进液阀28的a端与后左轮缸37的进出油口管路连接。后右进液阀33的a端与后右轮缸38的进出油口管路连接。The p port of the front left liquid inlet solenoid valve 17, the p port of the front left liquid inlet check valve 18 (not marked on the figure), the p port of the front right liquid inlet solenoid valve 23, the front right liquid inlet check valve The port p of the valve 42 is connected with the port a of the first circuit plunger pump 21 together. Port a of the front left liquid inlet solenoid valve 17, port a of the front left liquid inlet one-way valve 18 (not marked on the figure) together with the oil inlet and outlet of the front left wheel cylinder 35 and the front left liquid outlet solenoid valve 19 A port of the pipe connection. Port a of the front right liquid inlet solenoid valve 23 and port a of the front right liquid inlet check valve 42 are connected together with the oil inlet and outlet of the front right wheel cylinder 36 and the port a of the front right liquid outlet solenoid valve 24 . The p port of the front left liquid outlet solenoid valve 19, the p port of the front right liquid outlet solenoid valve 24, the first circuit low pressure accumulator 20 (through the check valve) and the p port of the first circuit oil return pump 21 Pipe connection. Port p of rear left liquid inlet solenoid valve 28, port p of rear left liquid inlet check valve 43, port p of rear right liquid inlet solenoid valve 33, port p of rear right liquid inlet check valve 44 Together with the second circuit plunger pump 31 port a pipeline connection. The port a of the rear left liquid inlet solenoid valve 28 and the port a of the rear left liquid inlet check valve 43 are connected together with the oil inlet and outlet of the rear left wheel cylinder 37 and the port a of the rear left liquid outlet solenoid valve 29 . The port a of the rear right liquid inlet solenoid valve 33 and the port a of the rear right liquid inlet check valve 44 are connected together with the oil inlet and outlet of the rear right wheel cylinder 38 and the port a of the rear right liquid outlet solenoid valve 32 connect. The p port of the rear left liquid outlet solenoid valve 29, the p port of the rear right liquid outlet solenoid valve 32, the second circuit low-pressure accumulator 30 (through the check valve) and the p port of the second circuit oil return pump 31 Pipe connection. The two output ends of the oil return motor 22 are respectively connected with the first circuit oil return pump 21 and the second circuit oil return pump 31 by couplings. The a port end of the front left liquid inlet valve 17 is connected with the oil inlet and outlet pipeline of the front left wheel cylinder 35 . The a end of the front right wheel oil inlet solenoid valve 23 is connected with the oil inlet and outlet pipeline of the front right wheel cylinder 36 . The a end of the rear left liquid inlet valve 28 is connected with the oil inlet and outlet pipeline of the rear left wheel cylinder 37 . End a of the rear right liquid inlet valve 33 is connected with the oil inlet and outlet pipeline of the rear right wheel cylinder 38 .
所述的电子控制装置包括踏板位移传感器2、增压泵压力传感器8、单向电磁阀9、制动主缸压力传感器16、前右轮缸压力传感器25、后左轮缸压力传感器26、前左轮缸压力传感器27、右后轮压力传感器34、驱动电机39、整车控制器40与制动控制器41。增压泵压力传感器8、单向电磁阀9、制动主缸压力传感器16、前右轮缸压力传感器25、后左轮缸压力传感器26、前左轮缸压力传感器27、右后轮压力传感器34结构相同,皆采用BOSCH公司生产的型号为303的主动式压力传感器,型号为303的主动式压力传感器的供电为5V电压,由制动控制器41提供。型号为303的主动式压力传感器有三根线,其中两根为供电线和一根为信号线。型号为303的主动式压力传感器的供电线与制动控制器41的5V电压输出端连接,型号为303的主动式压力传感器的信号线与制动控制器41的信号采集端连接,单向电磁阀9与制动控制器41的阀驱动端连接,驱动电机39与整车控制器40的电机驱动端连接,整车控制器40的CAN线端口与制动控制器41的CAN线端口连接,整车控制器40与制动控制器41之间的信息交换是通过CAN信号线进行的。The electronic control device includes a pedal displacement sensor 2, a booster pump pressure sensor 8, a one-way solenoid valve 9, a brake master cylinder pressure sensor 16, a front right wheel cylinder pressure sensor 25, a rear left wheel cylinder pressure sensor 26, and a front left wheel cylinder pressure sensor. Cylinder pressure sensor 27, right rear wheel pressure sensor 34, drive motor 39, vehicle controller 40 and brake controller 41. Booster pump pressure sensor 8, one-way solenoid valve 9, brake master cylinder pressure sensor 16, front right wheel cylinder pressure sensor 25, rear left wheel cylinder pressure sensor 26, front left wheel cylinder pressure sensor 27, right rear wheel pressure sensor 34 structure Similarly, the model 303 active pressure sensor produced by BOSCH is used. The power supply of the model 303 active pressure sensor is 5V, which is provided by the brake controller 41 . The active pressure sensor model 303 has three wires, two of which are power supply wires and one is signal wire. The power supply line of the active pressure sensor model 303 is connected to the 5V voltage output terminal of the brake controller 41, the signal line of the active pressure sensor model 303 is connected to the signal acquisition end of the brake controller 41, and the one-way electromagnetic The valve 9 is connected to the valve drive end of the brake controller 41, the drive motor 39 is connected to the motor drive end of the vehicle controller 40, the CAN line port of the vehicle controller 40 is connected to the CAN line port of the brake controller 41, The information exchange between the vehicle controller 40 and the brake controller 41 is carried out through the CAN signal line.
以上各传感器的供电电压都是5伏,输出均为压力值为0-5伏的模拟信号。The power supply voltage of each of the above sensors is 5 volts, and the output is an analog signal with a pressure value of 0-5 volts.
在主动增压柱塞泵11的p端采用管路连接有增压泵压力传感器8。在制动踏板1上安装有拉线式踏板位移传感器2。其工作原理是通过拉拽拉线从而产生位移信号的传感器,传感器壳体固定在车身上,拉线一端固定在制动踏板1与制动主缸7铰接处,制动踏板1动作时会带动拉线一起动作,从测得踏板位移。采用德国ASM的CLM系列的拉线式位移传感器。在制动主缸7的N口与后左轮进油电磁阀28的p口之间的管路上安装有制动主缸压力传感器16。在前左轮缸35与前左轮出油电磁阀19的a口之间安装有前左轮缸压力传感器27。在前右轮缸36与前右轮进油电磁阀23的a口之间安装有前右轮缸压力传感器25。在后左轮缸37与后左轮进油电磁阀28的a口之间安装有后左轮缸压力传感器26。在后右轮缸38与后右轮进油电磁阀33的a口之间安装有后右轮缸压力传感器34。主动增压电机10、回油电机22以及本实用新型中所采用的所有电磁阀都由制动控制器41来控制。踏板行程模拟器13、增压泵压力传感器8、制动主缸压力传感器16、前左轮缸压力传感器27、前右轮缸压力传感器25、后左轮缸压力传感器26与后右轮缸压力传感器34采集到的信号都传递到制动控制器41进行分析计算,制动控制器41与整车控制器40连接,由整车控制器40来协调电机控制和液压控制的关系来实现再生制动功能。A booster pump pressure sensor 8 is connected to the p-end of the active booster plunger pump 11 through a pipeline. A pull-wire pedal displacement sensor 2 is installed on the brake pedal 1 . Its working principle is a sensor that generates a displacement signal by pulling the cable. The sensor housing is fixed on the vehicle body, and one end of the cable is fixed at the joint between the brake pedal 1 and the brake master cylinder 7. When the brake pedal 1 moves, it will drive the cable together. action, from the measured pedal displacement. It adopts the CLM series pull-type displacement sensor of ASM in Germany. A brake master cylinder pressure sensor 16 is installed on the pipeline between the N port of the brake master cylinder 7 and the p port of the rear left wheel oil inlet solenoid valve 28 . A front left wheel cylinder pressure sensor 27 is installed between the front left wheel cylinder 35 and the port a of the front left wheel oil outlet solenoid valve 19 . A front right wheel cylinder pressure sensor 25 is installed between the front right wheel cylinder 36 and the port a of the front right wheel oil inlet solenoid valve 23 . A rear left wheel cylinder pressure sensor 26 is installed between the rear left wheel cylinder 37 and the a port of the rear left wheel oil inlet solenoid valve 28 . A rear right wheel cylinder pressure sensor 34 is installed between the rear right wheel cylinder 38 and the port a of the rear right wheel oil inlet solenoid valve 33 . Active booster motor 10, oil return motor 22 and all electromagnetic valves adopted in the utility model are all controlled by brake controller 41. Pedal stroke simulator 13, booster pump pressure sensor 8, brake master cylinder pressure sensor 16, front left wheel cylinder pressure sensor 27, front right wheel cylinder pressure sensor 25, rear left wheel cylinder pressure sensor 26 and rear right wheel cylinder pressure sensor 34 The collected signals are all transmitted to the brake controller 41 for analysis and calculation. The brake controller 41 is connected to the vehicle controller 40, and the vehicle controller 40 coordinates the relationship between motor control and hydraulic control to realize the regenerative braking function. .
各个机械结构之间的连接关系为:主缸真空助力器总成中的制动主缸7的M口端与制动能量回收液压控制单元中的常开电磁阀15的p口管路连接,主缸真空助力器总成中的油壶5的进油口端与常闭线性电磁阀12的a口端管路连接。制动能量回收液压控制单元的常开电磁阀15的a端与ABS液压控制单元中的前左轮进油电磁阀17、前右轮进油电磁阀23分别管路连接。主缸真空助力器总成中的制动主缸7的N口端与ABS液压控制单元中的后左轮进油电磁阀28、后右轮进油电磁阀33分别管路连接。The connection relationship between the various mechanical structures is: the M port of the brake master cylinder 7 in the master cylinder vacuum booster assembly is connected to the p port pipeline of the normally open solenoid valve 15 in the braking energy recovery hydraulic control unit, The oil inlet end of the oil pot 5 in the master cylinder vacuum booster assembly is connected with the a port end pipeline of the normally closed linear solenoid valve 12 . End a of the normally open solenoid valve 15 of the brake energy recovery hydraulic control unit is connected to the front left wheel oil inlet solenoid valve 17 and the front right wheel oil inlet solenoid valve 23 in the ABS hydraulic control unit respectively. The N port of the brake master cylinder 7 in the master cylinder vacuum booster assembly is connected to the rear left wheel oil inlet solenoid valve 28 and the rear right wheel oil inlet solenoid valve 33 in the ABS hydraulic control unit respectively.
所述的汽车制动能量回收的液压装置的控制方法The control method of the hydraulic device for the recovery of automobile braking energy
参阅图2,本实用新型所述的汽车制动能量回收的液压装置的控制方法中有三种具体的控制模(方)式:常规制动、滑行制动与紧急制动。具体控制流程为:Referring to Fig. 2, there are three specific control modes (modes) in the control method of the hydraulic device for recovering automobile braking energy described in the utility model: conventional braking, coasting braking and emergency braking. The specific control process is:
1.开始:1. Start:
所述的“开始”是进行软件程序的初始化,即当驾驶员打开点火开关后,整车控制器和制动控制器的上电过程。The "start" is to initialize the software program, that is, after the driver turns on the ignition switch, the vehicle controller and the brake controller are powered on.
2.进行初始化制动状态:2. Initialize the braking state:
所述的“初始化制动状态”进行硬件自检的过程,VMC中控制系统对驱动电机39发出一个驱动脉冲信号检测驱动电机39动作,对各个阀发出一个控制脉冲信号,检测各个阀的动作是否正常。采集踏板位移传感器2、增压泵压力传感器8、制动主缸压力传感器16、前右轮缸压力传感器25、后左轮缸压力传感器26,前左轮缸压力传感器27、后右轮缸压力传感器34的信号检测其是否正常。In the process of hardware self-checking in the "initialization braking state", the control system in the VMC sends a drive pulse signal to the drive motor 39 to detect the action of the drive motor 39, sends a control pulse signal to each valve, and detects whether the action of each valve is normal. Acquisition pedal displacement sensor 2, booster pump pressure sensor 8, brake master cylinder pressure sensor 16, front right wheel cylinder pressure sensor 25, rear left wheel cylinder pressure sensor 26, front left wheel cylinder pressure sensor 27, rear right wheel cylinder pressure sensor 34 The signal checks whether it is normal.
3.检测制动踏板的信号:3. Detect the signal of the brake pedal:
所述的检测制动踏板的信号是要通过传感器检测车辆的状态,如果有制动踏板信号则进入下一步的采集制动灯点亮信号步骤;判断车辆是否处于制动状态;The signal of the described detection brake pedal is to detect the state of the vehicle by a sensor, if there is a brake pedal signal, then enter the next step of collecting the signal of the brake light; judge whether the vehicle is in a braking state;
要是没有制动踏板信号返回制动踏板检测信号的初始位置,继续检测制动踏板信号有没有触发,期间则认为车辆未处于制动状态,制动能量回收系统不发生任何动作。If there is no brake pedal signal to return to the initial position of the brake pedal detection signal, continue to detect whether the brake pedal signal is triggered, during which the vehicle is considered not to be in the braking state, and the brake energy recovery system does not take any action.
4.采集制动灯点亮信号:4. Collect the brake light signal:
所述的采集制动灯点亮信号要判断制动灯点亮的时间即“持续时间”与门限值大小,如果制动灯点亮的时间大于一个门限值的时候进入“滑行制动状态”,如果制动灯点亮的时间小于一个门限值的时候返回到初始化制动状态。The acquisition of the brake light signal needs to judge the time when the brake light is on, that is, the "duration" and the threshold value. State", if the brake light is on for less than a threshold value, it will return to the initial braking state.
5.判断制动踏板速度信号:5. Judging the brake pedal speed signal:
判断制动踏板速度信号是否大于所设定的门限,如果大于门限则被判定为紧急制动状态。如果小于设定的门限则进入判断车速是否大于门限值,如果大于门限值,则认为车辆此时的状态是满足常规制动的条件,控制器则会控制本实用新型装置进行动作入常规制动的状态,此时车辆会进行能量回收。如果小于门限值则,这时控制器认为车辆不存在制动的需求,这时候控制器会回到初始状态再次检测车辆的状态是否需要进行下一次的制动。Judging whether the brake pedal speed signal is greater than the set threshold, if it is greater than the threshold, it is judged as an emergency braking state. If it is less than the set threshold, it will enter to judge whether the speed of the vehicle is greater than the threshold value. If it is greater than the threshold value, it is considered that the state of the vehicle at this time meets the conditions of conventional braking, and the controller will control the device of the present invention to operate into the conventional braking mode. In the state of braking, the vehicle will perform energy recovery at this time. If it is less than the threshold value, then the controller thinks that the vehicle does not need to brake. At this time, the controller will return to the initial state and check whether the state of the vehicle needs to be braked next time.
参阅图3,可以对除滑行制动与紧急制动外的常规制动控制过程进行详细的描述。其中按常规制动过程的前后分为六个阶段:第一阶段当制动力要求小的时候只有电机制动的OA段;第二阶段由于制动法规ECE R13关于车辆制动性能的要求限制,电机与后轮参与制动的AB段;第三阶段当制动力需求大的时候前轮的液压制动力,前轮的电机制动力,后轮的液压制动力都参与制动的BC段;第四阶段当车速减小时,驱动轮通过传动系带动电机旋转发电,驱动轮的阻力矩变大,从而使驱动轮的电机制动力得到提升,则前轮将会处于减压的CD段,来充分发挥电机的制动力;第五阶段制动力保持阶段的DE段;第六阶段前轴液压补偿电机再生制动力的EF段。Referring to Fig. 3, the conventional braking control process except coasting braking and emergency braking can be described in detail. It is divided into six stages according to the front and back of the conventional braking process: in the first stage, when the braking force requirement is small, there is only the OA stage of motor braking; in the second stage, due to the requirements of the braking regulation ECE R13 on vehicle braking performance, The motor and the rear wheel participate in the AB section of braking; in the third stage, when the braking force demand is large, the hydraulic braking force of the front wheel, the motor braking force of the front wheel, and the hydraulic braking force of the rear wheel all participate in the BC section of braking; Four stages When the vehicle speed decreases, the driving wheel drives the motor to rotate to generate electricity through the transmission system, and the resistance torque of the driving wheel becomes larger, so that the braking force of the motor of the driving wheel is improved, and the front wheel will be in the CD section of decompression to fully The braking force of the motor is exerted; the fifth stage is the DE section of the braking force maintenance stage; the sixth stage is the EF section of the front axle hydraulic compensation motor regenerative braking force.
滑行制动:Coast brake:
参阅图2与图3,当驾驶员踩下制动踏板1,制动控制器41分析踏板位移传感器2的信号并结合车速信号来判断驾驶员的制动意图,踏板位移变化速率小于0.05m/s,并且踏板位移变化小于5cm,并且主缸液压压力变化率小于0.5Mpa/s并且主缸压力小于2Mpa时,ECU控制器认为车辆处于滑行制动状态。这时候常开电磁阀15以及后轴两轮的后左轮进油电磁阀28、后右轮进油电磁阀33两常开阀会关闭,常闭电磁阀14打开。四个轮缸没有制动液流入,此时没有液压制动,整车控制器40控制只有驱动电机39参与制动。制动时驱动轮通过车辆的传动系带动电机转子旋转,电机这是处于发电状态,会产生阻力矩从而使驱动轮产生制动力矩。制动主缸7的液体会流入踏板行程模拟器13内,踏板行程模拟器13会模拟四个轮缸的PV特性使制动踏板1有常规制动时的制动踏板感觉。Referring to Fig. 2 and Fig. 3, when the driver depresses the brake pedal 1, the brake controller 41 analyzes the signal of the pedal displacement sensor 2 and combines the vehicle speed signal to judge the driver's braking intention, and the rate of change of the pedal displacement is less than 0.05m/ s, and the pedal displacement change is less than 5cm, and the change rate of the master cylinder hydraulic pressure is less than 0.5Mpa/s and the master cylinder pressure is less than 2Mpa, the ECU controller considers that the vehicle is in coasting braking state. At this time, the normally open electromagnetic valve 15 and the rear left wheel oil inlet electromagnetic valve 28 of the rear axle two wheels, the rear right wheel oil inlet electromagnetic valve 33 two normally open valves can be closed, and the normally closed electromagnetic valve 14 is opened. There is no brake fluid flowing into the four wheel cylinders, and there is no hydraulic braking at this time, and the vehicle controller 40 controls only the drive motor 39 to participate in braking. When braking, the driving wheel drives the motor rotor to rotate through the transmission system of the vehicle. The motor is in the state of generating electricity, which will generate resistance torque to make the driving wheel generate braking torque. The liquid in the brake master cylinder 7 will flow into the pedal stroke simulator 13, and the pedal stroke simulator 13 will simulate the PV characteristics of the four wheel cylinders so that the brake pedal 1 has the brake pedal feeling during conventional braking.
紧急制动状态:Emergency brake status:
当驾驶员踩下制动踏板1,制动控制器41分析踏板位移传感器2的信号并结合车速信号来判断驾驶员的制动意图。当踏板位移变化速率大于0.25m/s,并且车辆踏板位移大于10cm,并且主缸液压压力变化率大于2.5Mpa/s并且主缸液压压力大于9Mpa时,ECU控制器认为车辆处于紧急制动状态状态。这时候电机制动和液压制动都会参与制动过程。这时的液压管路内各个液压部件都会保持其未通电的原本状态实现常规液压制动功能。同时整车控制器40会进一步检测车辆的状态是不是会触发ABS功能,会协调整车状态实现具体的制动功能。When the driver depresses the brake pedal 1, the brake controller 41 analyzes the signal of the pedal displacement sensor 2 and combines the vehicle speed signal to determine the driver's braking intention. When the change rate of the pedal displacement is greater than 0.25m/s, and the pedal displacement of the vehicle is greater than 10cm, and the change rate of the hydraulic pressure of the master cylinder is greater than 2.5Mpa/s and the hydraulic pressure of the master cylinder is greater than 9Mpa, the ECU controller considers that the vehicle is in an emergency braking state . At this time, both motor braking and hydraulic braking will participate in the braking process. At this time, each hydraulic component in the hydraulic pipeline will maintain its original state without power to realize the conventional hydraulic braking function. At the same time, the vehicle controller 40 will further detect whether the state of the vehicle will trigger the ABS function, and will coordinate the state of the vehicle to realize a specific braking function.
制动状态为常规制动:The braking state is normal braking:
当驾驶员踩下制动踏板1,制动控制器41分析踏板位移传感器2的信号并结合车速信号来判断驾驶员的制动意图。当踏板位移变化速率在0.05m/s--0.25m/s之间,并且最终车辆踏板位移大于5cm,并且主缸液压压力变化率在0.5Mpa/s--2.5Mpa/s之间,则认为当前的状态满足常规制动状态,参阅图3,这种制动状态就会分为六种过程。车辆初始进入常规制动时,对应的图中OA段,这时候常开电磁阀15,以及后轴两轮的后左轮进油电磁阀28、后右轮进油电磁阀33两常开阀会关闭,常闭电磁阀14打开。四个轮缸没有制动液流入此时没有液压制动,整车控制器40控制只有驱动电机39参与制动。制动主缸7的液体会流入踏板行程模拟器13,踏板行程模拟器13会模拟四个轮缸的PV特性使制动踏板有常规制动时的制动踏板感觉。When the driver depresses the brake pedal 1, the brake controller 41 analyzes the signal of the pedal displacement sensor 2 and combines the vehicle speed signal to determine the driver's braking intention. When the change rate of the pedal displacement is between 0.05m/s--0.25m/s, and the final vehicle pedal displacement is greater than 5cm, and the change rate of the master cylinder hydraulic pressure is between 0.5Mpa/s--2.5Mpa/s, it is considered The current state satisfies the conventional braking state. Referring to Figure 3, this braking state can be divided into six processes. When the vehicle initially enters normal braking, corresponding to section OA in the figure, the normally open solenoid valve 15, and the rear left wheel oil inlet solenoid valve 28 and the rear right wheel oil inlet solenoid valve 33 of the two rear axle wheels will be normally open. Closed, the normally closed solenoid valve 14 is opened. There is no brake fluid flowing into the four wheel cylinders, and there is no hydraulic braking at this time, and the vehicle controller 40 controls only the drive motor 39 to participate in braking. The fluid in the brake master cylinder 7 will flow into the pedal stroke simulator 13, and the pedal stroke simulator 13 will simulate the PV characteristics of the four wheel cylinders so that the brake pedal has a brake pedal feeling during conventional braking.
当制动力继续加大的时候,这时为满足ECE(欧洲经济委员会颁布的制动法规)法规的规定会进入第二制动阶段AB。这时整车控制器40会做出决策,制动控制器41(电子控制单元ECU)会控制后左轮进油电磁阀28、后右轮进油电磁阀33对后轮进行增压,后轮的液压制动力介入制动,并通过后左轮缸压力传感器26、后右轮缸压力传感器34实现压力信号的反馈。When the braking force continues to increase, it will enter the second braking stage AB in order to meet the requirements of the ECE (Braking Regulations promulgated by the Economic Commission of Europe) regulations. At this time, the vehicle controller 40 will make a decision, and the brake controller 41 (Electronic Control Unit ECU) will control the rear left wheel oil inlet solenoid valve 28 and the rear right wheel oil inlet solenoid valve 33 to pressurize the rear wheels. The hydraulic braking force of the brake system is used for braking, and the feedback of the pressure signal is realized through the rear left wheel cylinder pressure sensor 26 and the rear right wheel cylinder pressure sensor 34 .
当制动力继续加大的时候,进入制动的BC段。这时只有电机制动力和后轴的液压制动力不能满足制动要求,这时就需要对前轴的轮缸加压使前轮制动力介入来满足制动要求。整车控制器40会做出决策,制动控制器41(电子控制单元)会控制打开常开电磁阀15,制动控制器41会控制前左轮进油电磁阀17与前右轮进油电磁阀23实现对两前轮的增压,并通过前左轮缸压力传感器27、前右轮缸压力传感器25进行压力信号的反馈。When the braking force continues to increase, enter the BC section of braking. At this time, only the braking force of the motor and the hydraulic braking force of the rear axle cannot meet the braking requirements. At this time, it is necessary to pressurize the wheel cylinder of the front axle to intervene in the braking force of the front wheels to meet the braking requirements. The vehicle controller 40 will make a decision, the brake controller 41 (electronic control unit) will control the opening of the normally open solenoid valve 15, and the brake controller 41 will control the front left wheel oil inlet solenoid valve 17 and the front right wheel oil inlet solenoid valve. The valve 23 realizes the boosting of the two front wheels, and the pressure signal is fed back through the front left wheel cylinder pressure sensor 27 and the front right wheel cylinder pressure sensor 25 .
当制动进入CD段的时候,车速的降低使得电机的制动力加大,这时就应该减小前轮的液压制动力。这时整车控制器40会做出决策,制动控制器41(电子控制单元ECU)会控制常开电磁阀15关闭,两前轮的前左轮进油电磁阀17与前右轮进油电磁阀23关闭。两前轮的前左轮出油电磁阀19与前右轮出油电磁阀24打开,制动液流到低压蓄能器20中,ABS电机同时动作同时控制常闭线性电磁阀12实现两前轮轮缸的减压并控制减压速率并通过后左轮缸压力传感器26、前左轮缸压力传感器27、前右轮缸压力传感器25、后右轮缸压力传感器34实现压力信号的反馈。When the brake enters the CD section, the reduction of the vehicle speed increases the braking force of the motor, and at this time the hydraulic braking force of the front wheels should be reduced. At this time, the vehicle controller 40 will make a decision, and the brake controller 41 (Electronic Control Unit ECU) will control the normally open electromagnetic valve 15 to close, and the front left wheel oil inlet electromagnetic valve 17 of the two front wheels and the front right wheel oil inlet electromagnetic valve Valve 23 is closed. The front left wheel oil outlet electromagnetic valve 19 and the front right wheel oil outlet electromagnetic valve 24 of the two front wheels are opened, the brake fluid flows into the low pressure accumulator 20, the ABS motor operates simultaneously and controls the normally closed linear electromagnetic valve 12 to realize the two front wheels. Wheel cylinder decompression and control decompression rate and through the rear left wheel cylinder pressure sensor 26, the front left wheel cylinder pressure sensor 27, the front right wheel cylinder pressure sensor 25, the rear right wheel cylinder pressure sensor 34 to realize the feedback of the pressure signal.
当制动要求稳定时,制动进入DE段,这时整车控制器40会做出决策,制动控制器41(电子控制单元ECU)会控制常开电磁阀15开启,同时常闭线性电磁阀12、常闭电磁阀14关闭。控制四个轮的前左轮进油电磁阀17、前右轮进油电磁阀23、后左轮进油电磁阀28、后右轮进油电磁阀33开启,前左轮出油电磁阀19、前右轮出油电磁阀24、后左出液电磁阀29、后右出液电磁阀32关闭。回复液压系统到常规系统,形成人车闭环,能够反馈车辆状态与脚感。When the braking requirement is stable, the braking enters the DE section, at this time the vehicle controller 40 will make a decision, the brake controller 41 (Electronic Control Unit ECU) will control the normally open solenoid valve 15 to open, and at the same time the normally closed linear solenoid valve Valve 12 and normally closed electromagnetic valve 14 are closed. The front left wheel oil inlet solenoid valve 17, the front right wheel oil inlet solenoid valve 23, the rear left wheel oil inlet solenoid valve 28, the rear right wheel oil inlet solenoid valve 33, which control the four wheels are opened, the front left wheel oil outlet solenoid valve 19, the front right wheel The wheel oil outlet electromagnetic valve 24, the rear left liquid outlet electromagnetic valve 29, and the rear right liquid outlet electromagnetic valve 32 are closed. Return the hydraulic system to the conventional system to form a closed loop for people and vehicles, which can feedback the vehicle status and foot feel.
制动继续进行,制动过程进入EF段,由于车速的降低,由驱动轮带动传动系从而带动电机旋转的转速下降,电机发电的电磁阻力下降,这时需要对两前轮两轮缸进行主动增压。这时整车控制器40会做出决策,制动控制器41(电子控制单元ECU)会控制常开电磁阀15关闭。单向电磁阀9打开。两前轮的前左轮进油电磁阀17、前右轮进油电磁阀23打开,前左轮出油电磁阀19、前右轮出油电磁阀24关闭。同时主动增压电机10带动主动增压柱塞泵11动作,从油壶5抽取制动液经单向电磁阀9进行主动增压,同时经增压泵压力传感器8的反馈控制常闭线性电磁阀12实现增压速率的控制。直到制动结束。The braking continues, and the braking process enters the EF section. Due to the decrease of the vehicle speed, the driving wheel drives the transmission system to drive the motor to rotate, and the electromagnetic resistance generated by the motor decreases. At this time, the two front wheels and the two wheel cylinders need to be active supercharged. At this time, the vehicle controller 40 will make a decision, and the brake controller 41 (Electronic Control Unit ECU) will control the normally open solenoid valve 15 to close. One-way solenoid valve 9 is opened. The front left wheel oil inlet solenoid valve 17 and the front right wheel oil inlet solenoid valve 23 of the two front wheels are opened, and the front left wheel oil outlet solenoid valve 19 and the front right wheel oil outlet solenoid valve 24 are closed. At the same time, the active booster motor 10 drives the active booster plunger pump 11 to act, and the brake fluid is extracted from the oil pot 5 to be actively boosted through the one-way solenoid valve 9. At the same time, the feedback of the booster pump pressure sensor 8 controls the normally closed linear electromagnetic Valve 12 effects control of the pressurization rate. until braking is over.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106274851A (en) * | 2016-09-05 | 2017-01-04 | 吉林大学 | A kind of hydraulic means of full decoupling formula Recovering Waste Energy of Braking in Automobiles |
CN107200003A (en) * | 2017-05-23 | 2017-09-26 | 杨华军 | Hydraulic braking system for automobile |
CN111038465A (en) * | 2019-12-26 | 2020-04-21 | 湘潭大学 | Vehicle integrated brake-by-wire system and control method |
CN112026731A (en) * | 2020-08-12 | 2020-12-04 | 安徽江淮银联重型工程机械有限公司 | Full-vehicle braking system of electric tractor |
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2014
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106274851A (en) * | 2016-09-05 | 2017-01-04 | 吉林大学 | A kind of hydraulic means of full decoupling formula Recovering Waste Energy of Braking in Automobiles |
CN107200003A (en) * | 2017-05-23 | 2017-09-26 | 杨华军 | Hydraulic braking system for automobile |
CN111038465A (en) * | 2019-12-26 | 2020-04-21 | 湘潭大学 | Vehicle integrated brake-by-wire system and control method |
CN111038465B (en) * | 2019-12-26 | 2021-03-23 | 湘潭大学 | Integrated brake-by-wire system for vehicle and control method |
CN112026731A (en) * | 2020-08-12 | 2020-12-04 | 安徽江淮银联重型工程机械有限公司 | Full-vehicle braking system of electric tractor |
CN112026731B (en) * | 2020-08-12 | 2023-09-29 | 安徽江淮重型工程机械有限公司 | Full-vehicle braking system of electric tractor |
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