CN203738387U - Fully-automatic saddle tube machining device - Google Patents
Fully-automatic saddle tube machining device Download PDFInfo
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- CN203738387U CN203738387U CN201420047228.1U CN201420047228U CN203738387U CN 203738387 U CN203738387 U CN 203738387U CN 201420047228 U CN201420047228 U CN 201420047228U CN 203738387 U CN203738387 U CN 203738387U
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Abstract
The utility model provides a fully-automatic saddle tube machining device which solves the problem that when a manual machining method is adopted for saddle tube machining, efficiency is low and labor cost is high. The fully-automatic saddle tube machining device comprises an automatic feeding mechanism, a cutting mechanism and an automatic conveying mechanism which are connected in sequence, a mechanical clamp mechanism, a necking-down mechanism, a chamfering mechanism, a chamfering, mark rolling and conveying mechanism and a mark rolling mechanism, wherein tubing conveyance is conducted between the chamfering mechanism and the marking rolling mechanism through the chamfering, mark rolling and conveying mechanism, and the mechanical clamp mechanism is arranged between the automatic conveying mechanism and the necking-down mechanism and used for clamping tubing conveyed by the automatic conveying mechanism to a work station on the necking-down mechanism and clamping processed tubing to a feeding port of the chamfering mechanism. Through the induction of the automatic conveying mechanism, the mechanical clamp mechanism and the chamfering, mark rolling and conveying mechanism, automatic operation in the whole machining process is realized, working efficiency is improved, and labor cost is reduced.
Description
Technical field
The utility model relates to saddle pipe technical field of processing equipment, especially a kind of full-automatic saddle pipe process equipment.
Background technology
For a long time, the processing mode of bicycle saddle pipe is all to utilize separate unit process equipment to carry out converted products by machine one people processing mode with single manufacturing procedure, the manufacturing procedure of product processing is blanking, monolateral chamfering, reducing, rolls word, the process flows such as shaping are processed, this traditional processing mode product needed of processing 5 people complete, and because every procedure is all manually to be completed by personnel, all procedures will consume a large amount of time while flowing into next process and reduce output.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic saddle pipe process equipment, the equal automation of whole process completes, improved operating efficiency, reduced human cost, solved existing employing artificial mode and processed the problem that the efficiency producing in saddle pipe process is low, human cost is high.
In order to achieve the above object, the utility model provides following technical scheme: a kind of full-automatic saddle pipe process equipment, comprise automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism, machinery tong mechanism, reducing mechanism, chamfer mechanism, chamfering is rolled word feed mechanism and Word-carving machine structure, described automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism is connected and is arranged by discharge bar in turn, between chamfer mechanism and Word-carving machine structure, by chamfering, rolling word feed mechanism realizes materials in the tube and carries, described mechanical tong mechanism is arranged between automatic feed mechanism and reducing mechanism, for the materials in the tube that automatic feed mechanism is carried, be clamped to the station of reducing mechanism, and the materials in the tube of handling are clamped to the feeding port place of chamfer mechanism.
Further technical scheme is, described mechanical tong mechanism comprises displacement cylinder, lift cylinder and at least 1 tong device, described tong device comprises tong cylinder, cylinder connector, 2 pull bars and 2 jaws, 2 jaws are flexibly connected by axle, one end of jaw and pull bar connects one to one, the other end of pull bar is arranged on cylinder connector, and cylinder connector is connected with tong cylinder, and tong cylinder is connected with lift cylinder with displacement cylinder respectively.
Further, described mechanical tong mechanism also comprises lifting position-limit switch and descending spacing switch, is all arranged on the cylinder body of described lift cylinder.Lifting position-limit switch is that induction tong device loosens the signal output that rises overally and put in place after materials in the tube, controls displacement cylinder action.Descending spacing switch is the whole signal output that declines and put in place of induction tong device, controls tong cylinder and starts material folding.
Further, described mechanical tong mechanism also comprises non-material testing apparatus, and described non-material testing apparatus is arranged in the cylinder body draw-in groove of tong cylinder, and non-material testing apparatus is connected with the electrical apparatus control system controlled in wireless of full-automatic saddle pipe process equipment.Whether non-material testing apparatus induction tong clamps materials in the tube, if continuous several times does not sense clamping materials in the tube, non-material testing apparatus provides wireless signal, and it is out of service that the electrical apparatus control system of controlling full-automatic saddle pipe process equipment carries out control appliance, energy-saving and emission-reduction.
Particularly, described non-material testing apparatus is 2 inductors, be respectively and loosen inductor and clamp inductor, when tong clamps inductor when clamping materials in the tube state, be just adjusted into and sense, if materials in the tube size changes or will change without the position that clamps of when material tong, causing clamping inductor cannot sense, it is out of service that when the continuous several times of clamping inductor do not sense, electrical apparatus control system carries out control appliance.
Further technical scheme is, described chamfering is rolled word feed mechanism and is comprised motor, at least one sets of transmission mechanism and feedblock, driven by motor transmission mechanism is realized feedblock fluctuating lifting, realize feeding, on the end face of described feedblock, groove is set, groove be for when materials in the tube outside dimension changes without changing holder mould, and can keep can not rolling in the feeding process of materials in the tube.Particularly, " V " type that is shaped as of groove.
Particularly, described transmission mechanism comprises drive bearing case, swing arm, arm shaft, and the two ends of swing arm are rotatably connected with feedblock and arm shaft respectively, and arm shaft is sheathed on the drive sprocket of drive bearing case, the engagement of the power transmission shaft of drive sprocket and motor; During transmission mechanism more than having two covers, increase by six square shafts are set, six square shafts are sheathed on the power transmission shaft of drive bearing case, and motor is by chain drive six square shafts; By six square shafts being sheathed on the power transmission shaft of drive bearing case, motor, by chain drive six square shafts, is realized the synchronous operation of transmission mechanism.
Further technical scheme is, also comprises blanking plate, and described blanking plate is arranged on the output of automatic feed mechanism.
Further technical scheme is, also comprises material loading material carrying mechanism, and described material loading material carrying mechanism is arranged on the lower surface of blanking plate.The effect of material loading material carrying mechanism is that materials in the tube are held up, and is convenient to mechanical tong mechanisms grip materials in the tube.
Further technical scheme is also to comprise reshaping device, the corresponding setting of discharging end that the feeding port of reshaping device rolls word feed mechanism with chamfering.The tubing of realization after Word-carving machine is processed automatically tumbles the feeding port position to trimmer under Action of Gravity Field.
Particularly, described automatic blanking machine adopts lathe type cutting die.
The utility model processes for existing employing artificial mode the problem that the efficiency producing in saddle pipe process is low, human cost is high, researched and developed voluntarily a kind of full-automatic saddle pipe process equipment, by introducing automatic feed mechanism, mechanical tong mechanism and chamfering, roll word feed mechanism, the automation that realizes whole process completes, improve operating efficiency, reduced human cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of full-automatic saddle pipe process equipment of the present utility model;
Fig. 2 is the structural representation of mechanical tong mechanism in full-automatic saddle pipe process equipment of the present utility model;
Fig. 3 is the structural representation of the tong device in mechanical tong of the present utility model mechanism;
Fig. 4 is the structural representation of chamfering reducing feed mechanism of the present utility model;
Fig. 5 be the mechanical tong device of full-automatic saddle pipe process equipment of the present utility model and chamfering reducing feed mechanism relational structure schematic diagram is set, omitted reducing mechanism, chamfer mechanism and Word-carving machine structure;
In figure, 1, automatic blanking machine, 11, materials in the tube, 2, pipe material cutter structure, 3, automatic feed mechanism, 31, blanking plate; 4, mechanical tong mechanism, 41, displacement cylinder, 42, lift cylinder, 43, tong device, 431, tong cylinder, 432, cylinder connector, 433, pull bar, 434, jaw, 435, axle, 5, chamfering reducing feed mechanism, 501, driving motor, 502, drive bearing case, 503, feedblock, 504, transmission six square shafts, 505, swing arm, 506, arm shaft, 507, drive sprocket.6, reducing mechanism, 7, chamfer mechanism, 71, skewback I, 8, Word-carving machine structure, 9, reshaping device, 91, skewback II, 10, material carrying mechanism.
The specific embodiment
Below in conjunction with accompanying drawing of the present utility model, the technical solution of the utility model is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
In conjunction with shown in Fig. 1 to Fig. 5, a kind of full-automatic saddle pipe process equipment of the present utility model is described, a kind of full-automatic saddle pipe process equipment, comprise that automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism, blanking plate, mechanical tong mechanism, reducing mechanism (double reducing mechanism), chamfer mechanism, chamfering roll word feed mechanism and Word-carving machine structure, and reshaping device;
Described automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism is connected and is arranged by discharge bar in turn, blanking plate is arranged on the output of automatic feed mechanism, wherein automatic material blanking mechanism and pipe material cutter structure can adopt the existing setting that integrates two functions, the automatic blanking machine of lathe type cutting die for example, or full-automatic materials in the tube sawing machine etc., tubing through severing falls into the storage bin of automatic feed mechanism through discharge bar, through automatic feed mechanism, be delivered to discharging place of blanking plate, by material loading material carrying mechanism, delivering to mechanical tong mechanism locates, described mechanical tong mechanism is arranged between automatic feed mechanism and reducing mechanism, for the materials in the tube that automatic feed mechanism is carried, be clamped to the work station of reducing mechanism (double reducing mechanism), and the materials in the tube of handling are clamped to the feeding port place of beveler,
Described mechanical tong mechanism comprises displacement cylinder, lift cylinder and 3 tong devices, described tong device comprises tong cylinder, cylinder connector, 2 pull bars and 2 jaws, 2 jaws are flexibly connected by axle, one end of jaw and pull bar connects one to one, the other end of pull bar is arranged on cylinder connector, cylinder connector is connected with tong cylinder, and tong cylinder is connected with lift cylinder with displacement cylinder respectively; 3 tong devices are 3 stations, centre-to-centre spacing between corresponding material loading material carrying mechanism, a reducing and secondary reducing equates, tong displacement once can move to materials in the tube a reducing, from secondary reducing, move to chamfer mechanism feeding port from material loading material carrying mechanism respectively, at feeding port place, one skewback I can be set, under Action of Gravity Field, materials in the tube roll into and treat to carry out chamfered by chamfering station from skewback; Again via chamfering roll word feed mechanism by materials in the tube from treating that chamfering station automatic transport is to Word-carving machine structure station and reshaping device station;
Described chamfering is rolled word feed mechanism and is comprised motor, left and right 2 sets of transmission mechanism, 2 feedblocks, driving motor drives transmission mechanism to realize feedblock fluctuating lifting, realize feeding, " V " type groove is set on the end face of described feedblock, can guarantee when materials in the tube outside dimension changes without changing holder mould, and can keep can not rolling in the feeding process of materials in the tube.Described transmission mechanism comprises drive bearing case, swing arm, arm shaft, the two ends of swing arm be rotatably connected with arm shaft with feedblock respectively (two holes dresses camshaft bearings are set on feedblock and are connected swing arm), arm shaft is sheathed on the drive sprocket of drive bearing case, the drive sprocket of drive bearing case of Left Drive mechanism and the engagement of the power transmission shaft of motor; Right transmission mechanism is connected with motor-driven by six square shafts, is specially, and six square shafts is sheathed on the power transmission shaft of drive bearing case of left and right transmission mechanism, and motor, by chain drive six square shafts, is realized the synchronous operation of left and right transmission mechanism.When driving motor is worked, just can realize the lifting that simultaneously rises and falls of left and right feedblock, realize the synchronous and feeding in left and right.
In the process of materials in the tube, there will be unavoidably distortion, therefore, can be at the Word-carving machine structure of full-automatic saddle pipe process equipment of the present utility model reshaping device is set below again, the corresponding setting of discharging end that the feeding port of reshaping device rolls word feed mechanism with chamfering, materials in the tube after rolling word processing tumble back chamfering and roll on word feed mechanism, be transferred to the discharging end of this feed mechanism, under Action of Gravity Field, automatically roll into the feeding mouth position of reshaping device, materials in the tube after processing are carried out to Shape correction again, obtain the saddle pipe tubing that precision is high, attractive in appearance; Can roll between the discharging end of word feed mechanism and the feeding mouth of reshaping device skewback II is set in chamfering, high-end edge and the chamfering of skewback II rolled the discharging end end face of word feed mechanism, the short end of skewback II, along flushing with the feeding mouth of reshaping device, facilitates materials in the tube to tumble.
In order to control the distance of the rise and fall of tong device, on the cylinder body of the lift cylinder of mechanical tong mechanism, lifting position-limit switch and descending spacing switch are set.Lifting position-limit switch is that induction tong device loosens the signal output that rises overally and put in place after materials in the tube, controls displacement cylinder action.Descending spacing switch is the whole signal output that declines and put in place of induction tong device, controls tong cylinder and starts material folding.
In actual production, often there is being arranged on situation about still dallying without under material state, waste electric energy, therefore, full-automatic saddle pipe process equipment of the present utility model is provided with non-material testing apparatus in the cylinder body draw-in groove of the tong cylinder of mechanical tong mechanism, non-material testing apparatus is connected with the electrical apparatus control system controlled in wireless of full-automatic saddle pipe process equipment, described non-material testing apparatus is 2 inductors, be respectively and loosen inductor and clamp inductor, when tong clamps inductor when clamping materials in the tube state, be just adjusted into and sense, if materials in the tube size changes or will change without the position that clamps of when material tong, causing clamping inductor cannot sense, when the continuous several times of clamping inductor do not sense, non-material testing apparatus provides wireless signal, it is out of service that the electrical apparatus control system of controlling full-automatic saddle pipe process equipment carries out control appliance, energy-saving and emission-reduction.
As improved technical scheme, equipped at outlet port at automatic feed mechanism arranges material loading material carrying mechanism, this material loading material carrying mechanism is set on the lower surface of blanking plate, the effect of this material loading material carrying mechanism is that the materials in the tube of the equipped at outlet port of automatic feed mechanism are held up, and is convenient to mechanical tong mechanisms grip materials in the tube.
The operation principle of full-automatic saddle pipe process equipment of the present utility model is as follows: automatic blanking machine is used lathe type cutting die, the materials in the tube that cut of having descended fall into the storage bin by automatic feed mechanism, via automatic feed mechanism, be transported on blanking plate, by manipulator, materials in the tube are sandwiched to reducing again, press from both sides out reducing to chamfering, via chamfering, rolling word feed mechanism is again delivered to and rolls word, under Action of Gravity Field, be rolled to reshaping device again, between automatic feed mechanism and reducing mechanism, adopt the reason of finger feed to be, right 130mm-the 550mm of length dimension of product is not etc., the mode of blanking of rolling when the length dimension of product is less than 200mm is just unstable, now will cause getting stuck, necking machine is provided with non-material testing apparatus, checkout gear just cannot carry out the continuation of next action while detecting without material and shut down without material.
The above; it is only the specific embodiment of the present utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; can expect easily changing or replacing, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion by the described protection domain with claim.
Claims (10)
1. a full-automatic saddle pipe process equipment, it is characterized in that: comprise automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism, machinery tong mechanism, reducing mechanism, chamfer mechanism, chamfering is rolled word feed mechanism and Word-carving machine structure, described automatic material blanking mechanism, pipe material cutter structure, automatic feed mechanism is connected and is arranged by discharge bar in turn, between chamfer mechanism and Word-carving machine structure, by chamfering, rolling word feed mechanism realizes materials in the tube and carries, described mechanical tong mechanism is arranged between automatic feed mechanism and reducing mechanism, for the materials in the tube that automatic feed mechanism is carried, be clamped to the station of reducing mechanism, and the materials in the tube of handling are clamped to the feeding port place of chamfer mechanism.
2. a kind of full-automatic saddle pipe process equipment according to claim 1, it is characterized in that: described mechanical tong mechanism comprises displacement cylinder, lift cylinder and at least 1 tong device, described tong device comprises tong cylinder, cylinder connector, 2 pull bars and 2 jaws, 2 jaws are flexibly connected by axle, one end of jaw and pull bar connects one to one, the other end of pull bar is arranged on cylinder connector, cylinder connector is connected with tong cylinder, and tong cylinder is connected with lift cylinder with displacement cylinder respectively.
3. a kind of full-automatic saddle pipe process equipment according to claim 2, is characterized in that: described mechanical tong mechanism also comprises lifting position-limit switch and descending spacing switch, is all arranged on the cylinder body of described lift cylinder.
4. according to a kind of full-automatic saddle pipe process equipment described in claim 2 or 3, it is characterized in that: described mechanical tong mechanism also comprises non-material testing apparatus, described non-material testing apparatus is arranged in the cylinder body draw-in groove of tong cylinder, and non-material testing apparatus is connected with the electrical apparatus control system controlled in wireless of full-automatic saddle pipe process equipment.
5. a kind of full-automatic saddle pipe process equipment according to claim 4, is characterized in that: described non-material testing apparatus is 2 inductors, is respectively and loosens inductor and clamp inductor.
6. according to a kind of full-automatic saddle pipe process equipment described in claim 1,2,3 or 5, it is characterized in that: described chamfering is rolled word feed mechanism and comprised motor, at least one sets of transmission mechanism and feedblock, driven by motor transmission mechanism is realized feedblock fluctuating lifting, realizes feeding.
7. a kind of full-automatic saddle pipe process equipment according to claim 6, it is characterized in that: described transmission mechanism comprises drive bearing case, swing arm and arm shaft, the two ends of swing arm are rotatably connected with feedblock and arm shaft respectively, arm shaft is sheathed on the drive sprocket of drive bearing case, the engagement of the power transmission shaft of drive sprocket and motor; During transmission mechanism more than having two covers, increase by six square shafts are set, six square shafts are sheathed on the power transmission shaft of drive bearing case, and motor is by chain drive six square shafts.
8. according to a kind of full-automatic saddle pipe process equipment described in claim 1,2,3 or 5, it is characterized in that: also comprise blanking plate, described blanking plate is arranged on the output of automatic feed mechanism.
9. a kind of full-automatic saddle pipe process equipment according to claim 8, is characterized in that: also comprise material loading material carrying mechanism, described material loading material carrying mechanism is arranged on the lower surface of blanking plate.
10. according to a kind of full-automatic saddle pipe process equipment described in claim 1,2,3,5,7 or 9, it is characterized in that: also comprise reshaping device, the corresponding setting of discharging end that the feeding port of described reshaping device rolls word feed mechanism with chamfering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420047228.1U CN203738387U (en) | 2014-01-24 | 2014-01-24 | Fully-automatic saddle tube machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420047228.1U CN203738387U (en) | 2014-01-24 | 2014-01-24 | Fully-automatic saddle tube machining device |
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| Publication Number | Publication Date |
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| CN203738387U true CN203738387U (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420047228.1U Expired - Fee Related CN203738387U (en) | 2014-01-24 | 2014-01-24 | Fully-automatic saddle tube machining device |
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| CN (1) | CN203738387U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097104A (en) * | 2014-08-08 | 2014-10-15 | 郑庆祥 | Mechanical hand automatic material-receiving and material-feeding device for long shaft parts |
| CN104511933A (en) * | 2014-12-10 | 2015-04-15 | 江门协立磁业高科技有限公司 | Full-automatic end surface chamfering device for packaging tube |
| CN106239156A (en) * | 2016-08-15 | 2016-12-21 | 宣城银明汽车部件制造有限公司 | A kind of equipment for combined multifunctional |
| CN107717404A (en) * | 2017-09-28 | 2018-02-23 | 芜湖三花制冷配件有限公司 | A kind of small steel pipe automatic press mounting production line of reservoir |
| CN108326568A (en) * | 2018-03-21 | 2018-07-27 | 昆山市汇新焊接机械自动化科技有限公司 | A kind of full-automatic supporter column system of processing |
| CN109108659A (en) * | 2018-10-12 | 2019-01-01 | 河南巨人起重机集团有限公司 | A kind of trolley end carriage shaft automatic processing apparatus |
| CN109483246A (en) * | 2019-01-02 | 2019-03-19 | 浙江天泰机械有限公司 | Tubular object extruding assembly line |
| CN109773276A (en) * | 2019-01-29 | 2019-05-21 | 浙江长兴和良智能装备有限公司 | A kind of the double end end portion treating method and double end end portion treatment equipment of straight columnar material |
| CN111195676A (en) * | 2020-02-18 | 2020-05-26 | 金华职业技术学院 | Automatic punching equipment |
-
2014
- 2014-01-24 CN CN201420047228.1U patent/CN203738387U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097104A (en) * | 2014-08-08 | 2014-10-15 | 郑庆祥 | Mechanical hand automatic material-receiving and material-feeding device for long shaft parts |
| CN104511933A (en) * | 2014-12-10 | 2015-04-15 | 江门协立磁业高科技有限公司 | Full-automatic end surface chamfering device for packaging tube |
| CN104511933B (en) * | 2014-12-10 | 2016-06-29 | 江门协立磁业高科技有限公司 | A kind of full-automatic end chamfer equipment of packing tube |
| CN106239156A (en) * | 2016-08-15 | 2016-12-21 | 宣城银明汽车部件制造有限公司 | A kind of equipment for combined multifunctional |
| CN107717404A (en) * | 2017-09-28 | 2018-02-23 | 芜湖三花制冷配件有限公司 | A kind of small steel pipe automatic press mounting production line of reservoir |
| CN108326568A (en) * | 2018-03-21 | 2018-07-27 | 昆山市汇新焊接机械自动化科技有限公司 | A kind of full-automatic supporter column system of processing |
| CN108326568B (en) * | 2018-03-21 | 2023-08-22 | 昆山市汇新焊接机械自动化科技有限公司 | Full-automatic commodity shelf stand system of processing |
| CN109108659A (en) * | 2018-10-12 | 2019-01-01 | 河南巨人起重机集团有限公司 | A kind of trolley end carriage shaft automatic processing apparatus |
| CN109483246A (en) * | 2019-01-02 | 2019-03-19 | 浙江天泰机械有限公司 | Tubular object extruding assembly line |
| CN109773276A (en) * | 2019-01-29 | 2019-05-21 | 浙江长兴和良智能装备有限公司 | A kind of the double end end portion treating method and double end end portion treatment equipment of straight columnar material |
| CN111195676A (en) * | 2020-02-18 | 2020-05-26 | 金华职业技术学院 | Automatic punching equipment |
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Granted publication date: 20140730 Termination date: 20200124 |
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