CN203715587U - Intelligent cyclic regeneration equipment of cutting fluid - Google Patents
Intelligent cyclic regeneration equipment of cutting fluid Download PDFInfo
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- CN203715587U CN203715587U CN201420085429.0U CN201420085429U CN203715587U CN 203715587 U CN203715587 U CN 203715587U CN 201420085429 U CN201420085429 U CN 201420085429U CN 203715587 U CN203715587 U CN 203715587U
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Abstract
The utility model discloses intelligent cyclic regeneration equipment of cutting fluid. The equipment comprises a frame, a first-stage filter device, a second-stage filter device, a third-stage filter device and a liquid purification tank, wherein a control system touch screen is arranged on the frame; the first-stage filter device comprises a first pumping device, a particulate matter filter, a waste liquid tank, a first stirrer, an alum water injection device and an efficient oil removing device; the second-stage filter device comprises a high-speed centrifugal filter device, a first filter tank and a second pumping device; the third-stage filter device comprises a second filter tank, an ultraviolet sterilization device and a bag type zipper filter device; the liquid purification tank comprises a concentration monitoring device, a stock solution replenishing device and a deionized water replenishing device; a deodorization device is arranged in each of the first-stage filter device, the second-stage filter device, the third-stage filter device and the liquid purification tank. The equipment disclosed by the utility model can be used for effectively removing cutting chips, iron powder, oil slick contaminants, bacteria groups, flocs and impurities in the waste liquid of the cutting liquid and forming new cutting liquid with an appropriate concentration, and also has the functions of sterilization and deodorization.
Description
Technical field:
The utility model relates to cutting fluid treatment facility technical field, refers in particular to a kind of cutting fluid intelligent circulation reclaim equiment.
Background technology:
Along with the development of mechanical industry overall technology, machine cut speed is faster, and cutting load is larger, cutting temperature is higher, constantly has novel process to occur adapting to the processing of novel material simultaneously, and this all needs novel high-performance cutting fluid to meet processing request, therefore, cutting fluid develops into a kind of trend.
Cutting fluid (cutting fluid coolant) is a kind of being used in metal cutting, Grinding Process, be used for the industrial type fluid of Cooling and Lubricator cutter and workpiece, cutting fluid is formed through the compound compatibility of science by multiple super strong functional auxiliary agent, possesses good cooling performance, lubricity, rustless property, oil removing cleaning function, anti-corrosion function, easily dilutable feature simultaneously.There is no the lubrication effect of cutting fluid, the factors such as high speed cutting, processing quality and production efficiency are not all known where to begin, but in cutting fluid, in routine is used, all can run into the problems such as the processing of rotten, smelly and waste liquid and discharge.
Machine tool has slide rail oil, main shaft oil, hydraulic efficiency oil and assorted bits, powder at work, dust and other impurities is sneaked in cutting fluid, the mixing of foreign material has comprised a large amount of organism particulates, and these organism particulates are exactly the prolific food of bacterium, this is to cause the smelly rotten basic reason of cutting fluid.
The bacterium growing mainly comprises aerobic bacteria and the large class of anerobe two, and that bacterioid all can bring huge harm to cutting fluid:
1, anerobe can sulphate reducing, thiosulphate, sulphite etc., discharge mercaptan and hydrogen sulfide, so that produce stench, destroy ecotope, affect HUMAN HEALTH.
2, the metabolism of bacterium can produce some acidic substance, and lathe, workpiece are produced to corrosion, destroys again the stability of emulsion, and the lubricity of cutting fluid is reduced greatly.
3, Bacteria destroyed oiliness improver and extreme-pressure additive in cutting fluid, the frictional force that adds man-hour is increased, so that thermal value increases, finally cause finished surface bad and shorten cutter life.
4, the amount reproduction of bacterium has shortened the work-ing life of the 65%-85% of cutting fluid.
In sum, cutting fluid is rotten, not only to metal cutting processing, causes a lot of bad consequences, and causes the waste of cutting fluid and the broken ring of ecotope.In addition, under the detrimentally affect of machine tool due to rotten cutting fluid, can increase cost of equipment maintenance, also increase staff and cleared up the dirty liquid time, affect working efficiency.
Because above-mentioned technical problem, the inventor proposes following technical scheme.
Utility model content:
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of cutting fluid intelligent circulation reclaim equiment is provided, this automation degree of equipment is high, can effectively remove smear metal, iron powder, oil slick greasy dirt, cenobium, floss and impurity in cutting fluid soiling solution, also there is sterilization, deodorization functions, make the regeneration of cutting fluid soiling solution form spendable cutting fluid.
In order to solve the problems of the technologies described above, the utility model has adopted following technical proposals: this cutting fluid intelligent circulation reclaim equiment comprises: a frame, is provided with Controlling System touch-screen in this frame; One first step filtration unit, it comprises: be installed in frame and for the first suction device of the extraneous cutting fluid soiling solution of suction, for filtering the smear metal of cutting fluid soiling solution and the particulate filter of iron powder, for the soiling solution tank of carrying liquid and the first agitator, alum water injection device and the efficient oil removing apparatus that is arranged at soiling solution tank; One second stage filtration unit, it comprises: the first strumbox of liquid and for the cutting fluid liquid after first step filtration unit filters is transported to the second suction device of high speed centrifugation filtration unit by described soiling solution tank after being installed on high speed centrifugation filtration unit in frame, splendid attire high speed centrifugation filtration unit and filtering; One third stage filtration unit, it comprises: be installed on the second strumbox, the pocket type slide fastener filtration unit for liquid being carried out to the ultraviolet sterilization apparatus of sterilization and being detachably arranged at the second strumbox and the liquid after the filtration of second stage filtration unit is filtered again in frame; One clean liquid case, in this clean liquid case, be provided with: one second agitator, for detection of the concentration monitor device of cutting fluid concentration and the former liquid supplementing device for increasing cutting fluid concentration coordinating with concentration monitor device with for diluting the deionized water supplementary device of cutting fluid concentration, makes the moderate cutting fluid of clean cutting fluid withdrawing device output concentration arranging in clean liquid case; In described first step filtration unit, second stage filtration unit, third stage filtration unit and clean liquid case, be provided with odor removal.
Furthermore, in technique scheme, the first described suction device comprises: be installed on first impeller pump in described frame outside and be connected to the import of the first impeller pump and the first body of outlet and the second body, wherein, the end of this second body is positioned at directly over described particulate filter.
Furthermore, in technique scheme, described particulate filter comprises: be installed on described soiling solution tank top support body, be installed on the funnel-form stainless steel sieve plate in support body and be arranged at funnel-form stainless steel sift plate exit place and for adsorbing the powerful bar magnet of iron powder and smear metal, the end of the second body is positioned at directly over funnel-form stainless steel sieve plate; The outlet of described funnel-form stainless steel sieve plate lower end is strip, and these outlet both sides are also respectively arranged with the flow deflector that is turnup shape, and described powerful bar magnet is arranged between flow deflector, and and flow deflector between be formed with gap.
Furthermore, in technique scheme, described efficient oil removing apparatus comprises: be installed on scraper-type oil removing mechanism and the oily water separation mechanism of soiling solution tank front end and be installed on soiling solution tank rear end and for the oil slick of soiling solution tank being blowed to the air nozzle of scraper-type oil removing mechanism; Described scraper-type oil removing mechanism comprises: be installed on soiling solution tank left side the first gear, the second gear, be connected in the first chain between the first gear and the second gear, the 3rd gear that is installed on soiling solution tank right side, the 4th gear, be connected in the second chain between the 3rd gear and the 4th gear and polylith be arranged between the first chain and the second chain for striking off the scraper plate of oil slick, this scraper plate rotates with the first chain and the second chain, wherein, between the first gear and the 3rd gear and between the second gear and the 4th gear, by a rotating shaft, connect respectively.
Furthermore, in technique scheme, described oily water separation mechanism comprises: the oil header that is arranged at described soiling solution tank end and coordinates with scraper plate in scraper-type oil removing mechanism, this oil header bottom is provided with adjustable liquid level sewage draining exit and valve.
Furthermore, in technique scheme, described pocket type slide fastener filtration unit comprises: a plurality of filter cotton cloth bags with an internal cavities being rectangle, these both sides, filter cotton cloth bag upper end are provided with respectively a collar, and by support bar, pass this collar formation and support, make filter cotton cloth bag open and hang in the second described strumbox.
Furthermore, in technique scheme, in the internal cavities of described filter cotton cloth bag, be provided with a stainless steel frame, and this internal cavities is by this stainless steel frame supporting and location; Described filter cotton cloth bag lower end is provided with the slide fastener that can open or close described internal space.
Furthermore, in technique scheme, described odor removal comprises: the ozone generating-device by chemical biochemical action deodorizing and a plurality of tracheae being connected with ozone generating-device and be installed on the nozzle on tracheae, wherein, in soiling solution tank, the first strumbox, the second strumbox and clean liquid case, be provided with this tracheae and nozzle.
Furthermore, in technique scheme, in described clean liquid case, a Residual oil collection device is also installed, this Residual oil collection device be arranged in clean liquid case bight and for stop remaining oil slick oil weir, be arranged at clean liquid chamber interior wall and coordinate with this oil weir for taking the pump orifice of remaining oil slick and the Residual oil collecting pump coordinating with pump orifice away.
Furthermore, in technique scheme, described former liquid supplementing device comprises: be loaded with the casing of cutting fluid stoste and for the cutting fluid stoste of casing is pumped to water pump and the body to described clean liquid case; Described deionized water supplementary device comprises: for the preparation of the deionized water preparation facilities of deionized water and be connected in deionized water preparation facilities two ends and be respectively used to described clean liquid case is injected to the rising pipe of deionized water and for water inlet pipe, the Self-pressurizing agri pump of external tap water, this deionized water preparation facilities includes quartz sand solid particulate filter pocket, positively charged ion filter pocket, negatively charged ion filter pocket and the hopper of mutual coupling.
Adopt after technique scheme, the utility model has following beneficial effect compared with prior art:
1, the particulate filter in the utility model, by smear metal and the iron powder of small volume in funnel-form stainless steel sieve plate and powerful bar magnet absorption cutting fluid soiling solution, consequently reaches the effect of coarse filtration, and respond well, is convenient to follow-up processing treatment.
2, because filter cotton cloth bag is to stablize to open by support bar to be positioned in the second described strumbox, it is convenient to the maintenance in assembling and later stage, very convenient to use.Moreover, because filter cotton cloth bag inside is provided with stainless steel frame, so that filter cotton cloth bag guarantees its shape invariance shape all the time, guarantee all the time that its filtration area can, because deformed dilation pushes and diminishes mutually, not increase filter effect of the present utility model and work-ing life greatly.Moreover, filter cotton cloth bag after using certain hour, light dismounting support bar, take out filter cotton cloth bag, by the slide fastener of leaving behind, can fast residual filter residue after filtering cutting fluid in filter cotton cloth bag be taken out again, operate very easyly, and use and change all very convenient.In addition, also its wash clean can also can be recycled again, easy and simple to handle, and can effectively reduce use cost, there is environmental protection effect.
3, in the utility model, the second agitator constantly rotates at clean liquid case, to stir the cutting fluid of clean liquid case, make its concentration homogeneous and not because of static and rotten, oily particulate in cutting fluid because surface tension variations is formed macrobead, and forms oil film (remaining oil slick) and floats on cutting fluid surface in whipping process.But this oil film (remaining oil slick) stopped by the oil weir in Residual oil collection device, and be sucked and mouthful absorb, flow in the oil header in described oily water separation mechanism, so that can make the cutting fluid in clean liquid case cleaner.
When 4, the utility model is used, by first step filtration unit, second stage filtration unit, third stage filtration unit, effectively remove smear metal, iron powder, oil slick greasy dirt, cenobium, floss and the impurity in cutting fluid soiling solution, can also carry out sterilization, deodorizing to cutting fluid soiling solution, order flows into the oil slick greasy dirt content of cutting fluid in clean liquid case lower than 0.5%, impurity particle is less than 0.01mm, substantially aseptic.In addition, the concentration monitor device in clean liquid case detects the concentration of cutting fluid in clean liquid case, when concentration hour, by former liquid supplementing device, increase the concentration of cutting fluid; When concentration is larger, by the concentration of deionized water supplementary device dilution cutting fluid, make the moderate cutting fluid of clean cutting fluid withdrawing device output concentration arranging in clean liquid case; , so that can recycle.Finally make the regeneration of cutting fluid soiling solution form the fresh cutting fluid that can directly use.Can extend the work-ing life of cutting fluid like this, reduce the use of concentrated solution, can effectively reduce cutting fluid use cost; Secondly; can effectively intercept bacteria breed, eliminate peculiar smell and spread, protection HUMAN HEALTH; moreover; extend the life-span of the cutter that uses cutting fluid, improve part processing quality, reduce a staff the cleaning dirty liquid soiling solution time; so that reduce cost of equipment maintenance; working efficiency is provided, finally can also improves production plant Air quality, preserve the ecological environment.Moreover level of automation of the present utility model is high, be conducive to reduce production costs, increase work efficiency and the market competitiveness.
Accompanying drawing explanation:
Fig. 1 is stereographic map of the present utility model;
Fig. 2 is the stereographic map at another visual angle of the utility model;
Fig. 3 is that the utility model is removed the stereographic map after cover;
Fig. 4 is the local enlarged diagram of A part in Fig. 3;
Fig. 5 is the sectional view of Fig. 3;
Fig. 6 is the structural representation of filter cotton cloth bag in the utility model;
Fig. 7 be in Fig. 6 along B-B to sectional view.
Embodiment:
Below in conjunction with specific embodiments and the drawings, the utility model is further illustrated.
Shown in Fig. 1-7, be a kind of cutting fluid intelligent circulation reclaim equiment, it comprises: a frame 1 and be installed on first step filtration unit 2 in frame 1, second stage filtration unit 3, third stage filtration unit 4 and clean liquid case 5.
Described first step filtration unit 2 comprises: be installed in frame 1 and for the first suction device 21 of the extraneous cutting fluid soiling solution of suction, for filtering the smear metal of cutting fluid soiling solution and the particulate filter of iron powder 22, for the soiling solution tank 23 of carrying liquid and the first agitator 28, alum water injection device 27 and the efficient oil removing apparatus 24 that is arranged at soiling solution tank 23.
The first described suction device 21 comprises: be installed on first impeller pump 211 in described frame 1 outside and be connected to the import of the first impeller pump 211 and the first body 212 of outlet and the second body 213, wherein, the end of this second body 213 is positioned at directly over described particulate filter 22.The first body 212 is flexible pipe, and it circumnutates in frame 1 outside, and for connecting the pipeline of extraneous lathe, to collect cutting fluid soiling solution.
Described particulate filter 22 comprises: be installed on described soiling solution tank 23 tops support body 221, be installed on the funnel-form stainless steel sieve plate 222 in support body 221 and be arranged at funnel-form stainless steel sieve plate 222 exits and be positioned at directly over funnel-form stainless steel sieve plate 222 for adsorbing the end of powerful bar magnet 223, the second bodys 213 of iron powder and smear metal; The outlet of described funnel-form stainless steel sieve plate 222 lower ends is strip, and these outlet both sides are also respectively arranged with the flow deflector 224 that is turnup shape, and described powerful bar magnet 223 is arranged between flow deflector 224, and and flow deflector 224 between be formed with gap.
Described particulate filter 22, by smear metal and the iron powder of small volume in powerful bar magnet 223 absorption cutting fluid soiling solutions, consequently reaches the effect of coarse filtration, and respond well, is convenient to follow-up processing treatment.
Described efficient oil removing apparatus 24 comprises: be installed on the scraper-type oil removing 25He of the mechanism oily water separation mechanism 26 of soiling solution tank 23 front ends and be installed on soiling solution tank 23 rear ends and for the oil slick of soiling solution tank 23 being blowed to the air nozzle of scraper-type oil removing mechanism 25.
Described scraper-type oil removing mechanism 25 comprises: the first gear 251 that is installed on soiling solution tank 23 left sides, the second gear 252, be connected in the first chain 253 between the first gear 251 and the second gear 252, be installed on the 3rd gear 254 on soiling solution tank 23 right sides, the 4th gear 255, be connected in the second chain 256 between the 3rd gear 254 and the 4th gear 255 and polylith be arranged between the first chain 253 and the second chain 256 for striking off the scraper plate 257 of oil slick, this scraper plate 257 rotates with the first chain 253 and the second chain 256, wherein, between the first gear 251 and the 3rd gear 254 and between the second gear 252 and the 4th gear 255, by a rotating shaft, connect respectively.
Equal one-body molded installation sheet 250 that has a plurality of outwardly convexs on the first described chain 253 and the second chain 256, wherein, is provided with the position, hole of installing for scraper plate 257 on this installation sheet 250.Described scraper plate 257 lower ends, both sides are provided with web member 258, and by web member 258 respectively with the first chain 253 and the second chain 256 in the position, hole of installation sheet 250 assemble, make scraper plate 257 both sides be installed on respectively on the first chain 253 and the second chain 256.In addition, described the first chain 253 and the second chain 256 are all skewed assembling, make scraper plate 257 better oil slick is discharged in oily water separation mechanism 26.
Described oily water separation mechanism 26 comprises: the oil header 261 that is arranged at described soiling solution tank 23 ends and coordinates with scraper plate 257 in scraper-type oil removing mechanism 25, these oil header 261 bottoms are provided with adjustable liquid level sewage draining exit and valve.
In described soiling solution tank 23, be provided with dash plate 231 and fluid level controller, wherein, dash plate 231 coordinates assembling with the first described agitator 28, makes the first agitator 28 work more smooth and easy.The water outlet of described alum water injection device 27 is arranged at soiling solution tank 23 inwalls.
Described second stage filtration unit 3 comprises: the first strumbox 32 of liquid and for the cutting fluid liquid after first step filtration unit 2 filters is transported to the second suction device 33 of high speed centrifugation filtration unit 31 by described soiling solution tank 23 after being installed on high speed centrifugation filtration unit 31 in frame 1, splendid attire high speed centrifugation filtration unit 31 and filtering.
Described third stage filtration unit 4 comprises: be installed on the second strumbox 41, the pocket type slide fastener filtration unit 42 for liquid being carried out to the ultraviolet sterilization apparatus 43 of sterilization and being detachably arranged at the second strumbox 41 and the liquid after 3 filtrations of second stage filtration unit is filtered again in frame 1.Described ultraviolet sterilization apparatus 43 is installed in frame 1, and connects the first strumbox 32 and the second strumbox 41 by pipeline.
Described pocket type slide fastener filtration unit 42 comprises: a plurality of filter cotton cloth bags 421 with an internal cavities being rectangle, these filter cotton cloth bag 421 both sides, upper end are provided with respectively a collar 422, and form and support through this collar 422 by support bar 423, make filter cotton cloth bag 421 open and hang in the second described strumbox 41, wherein, support bar 423 is across the second strumbox 41 both sides, upper end, so that dismounting.
In the internal cavities of described filter cotton cloth bag 421, be provided with a stainless steel frame 424, and this internal cavities is by these stainless steel frame 424 supporting and locations, particularly, described stainless steel frame 424 is rectangle, the upper and lower, left and right inner side-wall of its peripheral and filter cotton cloth bag 421 against, and form supporting and location.
Described filter cotton cloth bag 421 lower ends are provided with the slide fastener 425 that can open or close described rectangular space, can realize fast fetching go out to filter in filter cotton cloth bag 421 residual filter residue after cutting fluid by this slide fastener 425.
The neck 427 of the upper end that described filter cotton cloth bag 421 comprises a cloth bag body 426 being rectangle and is arranged at cloth bag body 426, has described internal cavities in cloth bag body 426.
Because filter cotton cloth bag is to stablize to open by support bar to be positioned in the second described strumbox, it is convenient to the maintenance in assembling and later stage, very convenient to use.Moreover, because filter cotton cloth bag inside is provided with stainless steel frame, so that filter cotton cloth bag guarantees its shape invariance shape all the time, guarantee all the time that its filtration area can, because deformed dilation pushes and diminishes mutually, not increase filter effect of the present utility model and work-ing life greatly.Moreover, filter cotton cloth bag after using certain hour, light dismounting support bar, take out filter cotton cloth bag, by the slide fastener of leaving behind, can fast residual filter residue after filtering cutting fluid in filter cotton cloth bag be taken out again, operate very easyly, and use and change all very convenient.In addition, also its wash clean can also can be recycled again, easy and simple to handle, and can effectively reduce use cost, there is environmental protection effect.
In described clean liquid case 5, be provided with: one second agitator 55, for detection of the concentration monitor device (not shown) of cutting fluid concentration and the former liquid supplementing device (not shown) for increasing cutting fluid concentration coordinating with concentration monitor device (not shown) with for diluting the deionized water supplementary device 53 of cutting fluid concentration, makes the moderate cutting fluid of clean cutting fluid withdrawing device 54 output concentration arranging in the clean liquid case 5 of making of clean liquid case 5.Particularly, described former liquid supplementing device comprises: be loaded with the casing of cutting fluid stoste and for the cutting fluid stoste of casing is pumped to water pump and the body to described clean liquid case, described deionized water supplementary device 53 comprises: for the preparation of the deionized water preparation facilities 531 of deionized water and be connected in deionized water preparation facilities 531 two ends and be respectively used to described clean liquid case 5 is injected to the rising pipe 532 of deionized waters and for water inlet pipe 533 and the Self-pressurizing agri pump of external tap water, deionized water preparation facilities 531 includes the quartz sand solid particulate filter pocket of mutual coupling, positively charged ion filter pocket, negatively charged ion filter pocket and hopper, the water quality that can guarantee that with this deionized water supplementary device 53 is added does not almost have solid impurity and there is no positively charged ion and the technical requirements of acidic anionic meets the demand of hydraulic pressure and the water yield.
The detection probe of described concentration monitor device stretches in clean liquid case 5, this concentration monitor device adopts conductometric titration indirectly to measure and control cutting fluid concentration, based on following principle: pure water specific conductivity theoretical value is 0, actual value is below 20 μ s/cm, and cutting fluid is various electrolytical mixtures, concentration is got over high conductivity and is also increased, the volumetric concentration of the cutting fluid of the same trade mark and specific conductivity have certain linear correlation, so cutting fluid concentration is measured and controlled to available conductivitimeter take off data indirectly, level of automation is high, and simple and direct feasible.
In described clean liquid case 5, a Residual oil collection device is also installed, this Residual oil collection device be arranged in clean liquid case 5 bights and for stop remaining oil slick oil weir 56, be arranged at clean liquid case 5 inwalls and coordinate with this oil weir 56 for taking the pump orifice 57 of remaining oil slick and the Residual oil collecting pump coordinating with pump orifice 57 away, wherein, Residual oil collecting pump is also by the oil header 261 in the described oily water separation of connection mechanism 26.
Described the second agitator 55 constantly rotates at clean liquid case 5, and to stir the cutting fluid of clean liquid case 5, the oily particulate in cutting fluid because surface tension variations is formed macrobead, and forms oil film (remaining oil slick) and floats on cutting fluid surface in whipping process.But this oil film (remaining oil slick) stopped by oil weir 56, and be sucked mouthfuls 5 and absorb, flow in the oil header 261 in described oily water separation mechanism 26, so that can make the cutting fluid in clean liquid case 5 cleaner.
Described clean liquid case 5 is provided with dash plate 71 and fluid level controller 72, and this fluid level controller 72 comprises upper probe and the next probe of adjustable position, to detect high-low water level.
In described first step filtration unit 2, second stage filtration unit 3, third stage filtration unit 4 and clean liquid case 5, be provided with odor removal 6.Described odor removal 6 comprises: the ozone generating-device by chemical biochemical action deodorizing and a plurality of tracheae being connected with ozone generating-device and be installed on the nozzle on tracheae, wherein, in soiling solution tank 23, the first strumbox 32, the second strumbox 41 and clean liquid case 5, be provided with this tracheae and nozzle.
Above-mentioned odor removal utilizes the strong oxidation of ozone to reach and kills various bacteriums and microorganism in solution, and its advantage is that sterilization effect is good, and noresidue is polluted, and ozone molecule can not produce and stimulate allergy human body skin after overflowing from liquid.For ozone bubble is stopped the long period in uphill process in liquid, in this odor removal, adopt sieve tray as buffer medium, make ozone bubbles refinement and delay its uphill process and make it to be evenly distributed in liquid, reach better sterilization effect.
Again in conjunction with shown in Fig. 1, in described frame 1, be provided with Controlling System touch-screen 11, LED lighting system and exhaust fan 14 and air outlet for controlling whole equipment work, this exhaust fan 14 coordinates air outlet that the peculiar smell producing in work of the present invention is concentrated and discharged, and reduces the pollution of working space.Particularly, described frame 1 comprises: support 12 and be installed on the cover 13 on support 12, described first step filtration unit 2, second stage filtration unit 3, third stage filtration unit 4 and clean liquid case 5 are all installed in support 12, Controlling System touch-screen 11 is arranged on cover 13, and described cover 13 tops or side are provided with described exhaust fan 14.
Described LED lighting system includes a plurality of LED lamps that are installed on cover 13 or support 12.
Described support 12 outsides are also provided with described clean cutting fluid withdrawing device 54.This cleaning cutting fluid withdrawing device 54 forms by going out oil pump, compressor gun and pressure relay, wherein, once compressor gun is put into after fortune liquid bucket clean liquid, reaches muzzle and closes out at once oil pump, guarantees that clean liquid can not overflow, and saves the time of manually looking after, and realizes full-automatic fluid.
When the utility model is used, by first step filtration unit 2, second stage filtration unit 3, third stage filtration unit 4, effectively remove smear metal, iron powder, oil slick greasy dirt, cenobium, floss and the impurity in cutting fluid soiling solution, can also carry out sterilization, deodorizing to cutting fluid soiling solution, order flows into the oil slick greasy dirt content of cutting fluid in clean liquid case lower than 0.5%, impurity particle is less than 0.01mm, substantially aseptic, odorless.In addition, the concentration monitor device in clean liquid case 5 detects the concentration of cutting fluid in clean liquid case, when concentration hour, by former liquid supplementing device, increase the concentration of cutting fluid; When concentration is larger, by the concentration of deionized water supplementary device dilution cutting fluid, makes the moderate cutting fluid of fluid rifle output concentration of clean liquid case, so that can recycle.Finally make the regeneration of cutting fluid soiling solution form the fresh cutting fluid that can directly use.Can extend the work-ing life of cutting fluid like this, reduce the use of concentrated solution, can effectively reduce cutting fluid use cost; Secondly; can effectively intercept bacteria breed, eliminate peculiar smell and spread, protection HUMAN HEALTH; moreover; extend the life-span of the cutter that uses cutting fluid, improve part processing quality, reduce a staff the cleaning dirty liquid soiling solution time; so that reduce cost of equipment maintenance; working efficiency is provided, finally can also improves production plant Air quality, preserve the ecological environment.
Certainly, the foregoing is only specific embodiment of the utility model, be not to limit the utility model practical range, all according to equivalence variation or modification that described in the utility model claim, structure, feature and principle are done, all should be included in the utility model claim.
Claims (10)
1. a cutting fluid intelligent circulation reclaim equiment, is characterized in that, comprising:
One frame (1), is provided with Controlling System touch-screen (11), LED lighting system and exhaust fan and air outlet in this frame (1);
One first step filtration unit (2), it comprises: be installed on frame (1) upper and for the first suction device (21) of the extraneous cutting fluid soiling solution of suction, for filtering the smear metal of cutting fluid soiling solution and the particulate filter of iron powder (22), for the soiling solution tank (23) of carrying liquid and the first agitator (28), alum water injection device (27) and the efficient oil removing apparatus (24) that is arranged at soiling solution tank (23);
One second stage filtration unit (3), it comprises: first strumbox (32) of liquid and for the cutting fluid liquid after first step filtration unit (2) filtration is transported to the second suction device (33) of high speed centrifugation filtration unit (31) by described soiling solution tank (23) after being installed on high speed centrifugation filtration unit (31) in frame (1), splendid attire high speed centrifugation filtration unit (31) and filtering;
One third stage filtration unit (4), it comprises: be installed on the second strumbox (41), the pocket type slide fastener filtration unit (42) for liquid being carried out to the ultraviolet sterilization apparatus (43) of sterilization and being detachably arranged at the second strumbox (41) and the liquid after second stage filtration unit (3) filtration is filtered again in frame (1);
One clean liquid case (5), in this clean liquid case (5), be provided with: one second agitator (55), for detection of the concentration monitor device of cutting fluid concentration and the former liquid supplementing device for increasing cutting fluid concentration coordinating with concentration monitor device with for diluting the deionized water supplementary device (53) of cutting fluid concentration, makes the moderate cutting fluid of clean cutting fluid withdrawing device (54) output concentration arranging in clean liquid case (5);
In described first step filtration unit (2), second stage filtration unit (3), third stage filtration unit (4) and clean liquid case (5), be provided with odor removal (6).
2. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 1, it is characterized in that: the first described suction device (21) comprising: be installed on first impeller pump (211) in described frame (1) outside and be connected to the import of the first impeller pump (211) and first body (212) of outlet and the second body (213), wherein, the end of this second body (213) is positioned at directly over described particulate filter (22).
3. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 2, it is characterized in that: described particulate filter (22) comprising: be installed on described soiling solution tank (23) top support body (221), be installed on the funnel-form stainless steel sieve plate (222) in support body (221) and be arranged at funnel-form stainless steel sieve plate (222) exit and for adsorbing the powerful bar magnet (223) of iron powder and smear metal, the end of the second body (213) is positioned at directly over funnel-form stainless steel sieve plate (222); The outlet of described funnel-form stainless steel sieve plate (222) lower end is rectangle, and these outlet both sides are also respectively arranged with the flow deflector (224) that is turnup shape, described powerful bar magnet (223) is arranged between flow deflector (224), and and flow deflector (224) between be formed with gap.
4. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 2, is characterized in that: described efficient oil removing apparatus (24) comprising: be installed on scraper-type oil removing mechanism (25) and the oily water separation mechanism (26) of soiling solution tank (23) front end and be installed on soiling solution tank (23) rear end and for the oil slick of soiling solution tank (23) being blowed to the air nozzle of scraper-type oil removing mechanism (25), described scraper-type oil removing mechanism (25) comprising: the first gear (251) that is installed on soiling solution tank (23) left side, the second gear (252), be connected in the first chain (253) between the first gear (251) and the second gear (252), be installed on the 3rd gear (254) on soiling solution tank (23) right side, the 4th gear (255), be connected in the second chain (256) between the 3rd gear (254) and the 4th gear (255) and polylith be arranged between the first chain (253) and the second chain (256) for striking off the scraper plate (257) of oil slick, this scraper plate (257) rotates with the first chain (253) and the second chain (256), wherein, between the first gear (251) and the 3rd gear (254) and between the second gear (252) and the 4th gear (255), by a rotating shaft, connect respectively.
5. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 4, it is characterized in that: described oily water separation mechanism (26) comprising: the oil header (261) that is arranged at described soiling solution tank (23) end and coordinates with scraper plate (257) in scraper-type oil removing mechanism (25), this oil header (261) bottom is provided with adjustable liquid level sewage draining exit and valve.
6. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 1, it is characterized in that: described pocket type slide fastener filtration unit (42) comprising: a plurality of filter cotton cloth bags (421) with an internal cavities being rectangle, these filter cotton cloth bag (421) both sides, upper end are provided with respectively a collar (422), and form and support through this collar (422) by support bar (423), make filter cotton cloth bag (421) open and hang in described the second strumbox (41).
7. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 6, it is characterized in that: in the internal cavities of described filter cotton cloth bag (421), be provided with a stainless steel frame (424), and this internal cavities is by this stainless steel frame (424) supporting and location; Described filter cotton cloth bag (421) lower end is provided with the slide fastener (425) that can open or close described internal space.
8. cutting fluid intelligent circulation reclaim equiment according to claim 1, it is characterized in that: described odor removal (6) comprising: the ozone generating-device by chemical biochemical action deodorizing and a plurality of tracheae being connected with ozone generating-device and be installed on the nozzle on tracheae, wherein, in soiling solution tank (23), the first strumbox (32), the second strumbox (41) and clean liquid case (5), be provided with this tracheae and nozzle.
9. a kind of cutting fluid intelligent circulation reclaim equiment according to claim 1, it is characterized in that: a Residual oil collection device is also installed in described clean liquid case (5), this Residual oil collection device be arranged in clean liquid case (5) bight and for stop remaining oil slick oil weir (56), be arranged at clean liquid case (5) inwall and coordinate with this oil weir (56) for taking the pump orifice (57) of remaining oil slick and the Residual oil collecting pump coordinating with pump orifice (57) away.
10. cutting fluid intelligent circulation reclaim equiment according to claim 1, is characterized in that: described former liquid supplementing device comprises: be loaded with the casing of cutting fluid stoste and for the cutting fluid stoste of casing is pumped to water pump and the body of described clean liquid case (5); Described deionized water supplementary device (53) comprising: for the preparation of the deionized water preparation facilities (531) of deionized water and be connected in deionized water preparation facilities (531) two ends and be respectively used to described clean liquid case (5) is injected to the rising pipe (532) of deionized water and for water inlet pipe (533), the Self-pressurizing agri pump of external tap water, this deionized water preparation facilities (531) includes quartz sand solid particulate filter pocket, positively charged ion filter pocket, negatively charged ion filter pocket and the hopper of mutual coupling.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420085429.0U CN203715587U (en) | 2014-02-24 | 2014-02-24 | Intelligent cyclic regeneration equipment of cutting fluid |
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| CN201420085429.0U CN203715587U (en) | 2014-02-24 | 2014-02-24 | Intelligent cyclic regeneration equipment of cutting fluid |
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| CN203715587U true CN203715587U (en) | 2014-07-16 |
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| CN103865624A (en) * | 2014-02-24 | 2014-06-18 | 东莞市亚美精密机械配件有限公司 | Intelligent cyclic regeneration equipment for cutting fluid |
| CN104400552A (en) * | 2014-11-27 | 2015-03-11 | 太仓圣广仁自动化设备有限公司 | Automatic cutting fluid concentration stabilizing device |
| CN104436847A (en) * | 2014-11-11 | 2015-03-25 | 大连皆必喜机械有限公司 | Cutting fluid regenerating device |
| CN105081868A (en) * | 2015-08-20 | 2015-11-25 | 深圳市天得一环境科技有限公司 | Cutting liquid recycling equipment and recycling method thereof |
| CN105084622A (en) * | 2015-08-20 | 2015-11-25 | 深圳市天得一环境科技有限公司 | Water-soluble cutting fluid cyclic recovery plant and recovery technique |
| CN105364080A (en) * | 2015-12-11 | 2016-03-02 | 大连远东新材料科技有限公司 | Oil-containing metal powder treatment system |
| CN106190523A (en) * | 2016-08-31 | 2016-12-07 | 中山市星友五金机械有限公司 | A cutting fluid regeneration machine |
| WO2017124437A1 (en) * | 2016-01-22 | 2017-07-27 | 冯坚 | Cutting fluid recycling apparatus |
| CN107571092A (en) * | 2017-09-08 | 2018-01-12 | 上海浦东同乐志刚机床附件有限公司 | The machining tool cutting fluid three-stage filtration circulatory system |
| CN107617928A (en) * | 2017-10-26 | 2018-01-23 | 苏州红亿方精密机械模具有限公司 | A kind of wire cutting iron powder iron cement separates recursive filter |
| CN108247413A (en) * | 2016-11-17 | 2018-07-06 | 慈溪润德机械制造有限公司 | A kind of lathe structure with purifying cutting fluid system |
| CN108247419A (en) * | 2016-11-17 | 2018-07-06 | 慈溪润德机械制造有限公司 | A kind of lathe structure |
| CN108326630A (en) * | 2016-11-17 | 2018-07-27 | 慈溪润德机械制造有限公司 | A kind of lathe |
| CN108483773A (en) * | 2018-06-11 | 2018-09-04 | 怀宁县恒源再生科技有限公司 | Liquid dust removing sterilizing equipment decontaminating apparatus in a kind of waste and old material field |
| CN108929766A (en) * | 2018-07-30 | 2018-12-04 | 上海华巅流体分离科技有限公司 | A kind of emulsion regeneration method |
| CN109289269A (en) * | 2018-11-09 | 2019-02-01 | 洛阳理工学院 | A cutting fluid filter |
| CN112110600A (en) * | 2020-09-27 | 2020-12-22 | 昆山辰芳环保科技有限公司 | A cutting fluid sterilization and purifier for efficient oil residue separation |
| CN114043308A (en) * | 2021-11-12 | 2022-02-15 | 上海应用技术大学 | Biological cutting fluid circulation processing system |
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| CN103865624A (en) * | 2014-02-24 | 2014-06-18 | 东莞市亚美精密机械配件有限公司 | Intelligent cyclic regeneration equipment for cutting fluid |
| CN103865624B (en) * | 2014-02-24 | 2016-05-18 | 东莞市循美环保科技有限公司 | A kind of cutting fluid intelligent circulation reclaim equiment |
| CN104436847A (en) * | 2014-11-11 | 2015-03-25 | 大连皆必喜机械有限公司 | Cutting fluid regenerating device |
| CN104436847B (en) * | 2014-11-11 | 2016-01-27 | 大连皆必喜机械有限公司 | A kind of cutting fluid regenerating unit |
| CN104400552A (en) * | 2014-11-27 | 2015-03-11 | 太仓圣广仁自动化设备有限公司 | Automatic cutting fluid concentration stabilizing device |
| CN105081868A (en) * | 2015-08-20 | 2015-11-25 | 深圳市天得一环境科技有限公司 | Cutting liquid recycling equipment and recycling method thereof |
| CN105084622A (en) * | 2015-08-20 | 2015-11-25 | 深圳市天得一环境科技有限公司 | Water-soluble cutting fluid cyclic recovery plant and recovery technique |
| CN105364080A (en) * | 2015-12-11 | 2016-03-02 | 大连远东新材料科技有限公司 | Oil-containing metal powder treatment system |
| WO2017124437A1 (en) * | 2016-01-22 | 2017-07-27 | 冯坚 | Cutting fluid recycling apparatus |
| CN106190523A (en) * | 2016-08-31 | 2016-12-07 | 中山市星友五金机械有限公司 | A cutting fluid regeneration machine |
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| CN108247420A (en) * | 2016-11-17 | 2018-07-06 | 慈溪润德机械制造有限公司 | A kind of lathe structure with purifying cutting fluid system |
| CN108247419A (en) * | 2016-11-17 | 2018-07-06 | 慈溪润德机械制造有限公司 | A kind of lathe structure |
| CN108326630A (en) * | 2016-11-17 | 2018-07-27 | 慈溪润德机械制造有限公司 | A kind of lathe |
| CN108247413B (en) * | 2016-11-17 | 2020-06-05 | 慈溪润德机械制造有限公司 | Lathe structure with cutting fluid clean system |
| CN108247420B (en) * | 2016-11-17 | 2020-04-17 | 慈溪润德机械制造有限公司 | Lathe structure with cutting fluid clean system |
| CN107571092A (en) * | 2017-09-08 | 2018-01-12 | 上海浦东同乐志刚机床附件有限公司 | The machining tool cutting fluid three-stage filtration circulatory system |
| CN107617928A (en) * | 2017-10-26 | 2018-01-23 | 苏州红亿方精密机械模具有限公司 | A kind of wire cutting iron powder iron cement separates recursive filter |
| CN108483773A (en) * | 2018-06-11 | 2018-09-04 | 怀宁县恒源再生科技有限公司 | Liquid dust removing sterilizing equipment decontaminating apparatus in a kind of waste and old material field |
| CN108929766A (en) * | 2018-07-30 | 2018-12-04 | 上海华巅流体分离科技有限公司 | A kind of emulsion regeneration method |
| CN108929766B (en) * | 2018-07-30 | 2021-06-04 | 上海华巅流体分离科技有限公司 | Emulsion regeneration method |
| CN109289269A (en) * | 2018-11-09 | 2019-02-01 | 洛阳理工学院 | A cutting fluid filter |
| CN112110600A (en) * | 2020-09-27 | 2020-12-22 | 昆山辰芳环保科技有限公司 | A cutting fluid sterilization and purifier for efficient oil residue separation |
| CN114043308A (en) * | 2021-11-12 | 2022-02-15 | 上海应用技术大学 | Biological cutting fluid circulation processing system |
| CN114043308B (en) * | 2021-11-12 | 2023-08-08 | 上海应用技术大学 | Biological cutting fluid circulation processing system |
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