CN203542044U - Fixed-length groove cutting integrated production line - Google Patents
Fixed-length groove cutting integrated production line Download PDFInfo
- Publication number
- CN203542044U CN203542044U CN201320688716.6U CN201320688716U CN203542044U CN 203542044 U CN203542044 U CN 203542044U CN 201320688716 U CN201320688716 U CN 201320688716U CN 203542044 U CN203542044 U CN 203542044U
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- roller table
- groove
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 abstract 3
- 238000007599 discharging Methods 0.000 abstract 3
- 238000009417 prefabrication Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to a fixed-length groove cutting integrated production line which is mainly composed of at least one raw material support, a material blocking mechanism, a feeding turnover arm, a discharging turnover arm, an input roller table, an output roller table, a hydraulic station, a groove cutting integrated machine, an automatic length fixing system and at least one finished product material support. The input roller table, the groove cutting integrated machine and the output roller table are sequentially arranged in the horizontal direction and located on the same central line. At least one raw material support is arranged on one side of the input roller table and is in a slope shape, the material blocking mechanism is arranged at the lowermost end of the slope-shaped raw material support, and the feeding turnover arm is arranged between the raw material support and the input roller table. At least one finished product material support is arranged on one side of the output roller table, and the discharging turnover arm is arranged between the finished product material support and the output roller table. The output roller table is further provided with the automatic length fixing system, and the hydraulic station is connected with the feeding turnover arm, the discharging turnover arm and the material blocking mechanism respectively through oil pipes. The fixed-length groove cutting integrated production line is easy to operate and high in length fixing accuracy, and the integrated structure greatly improves work efficiency and lowers production cost.
Description
Technical field
The utility model relates to a kind of customized cut-off groove integrated production line for pipe prefabrication production logistics line, belongs to equipment manufacturing technology field.
Background technology
Oil, chemical industry, electric power, the industry pipe prefabrications such as shipbuilding are processed with a large amount of pipeline blankings and cut off, the cut-out of steel pipe is the prefabricated first operation of industrial pipeline, the cut-out of steel pipe at present, groove and handling adopt lifting, the mode of a dead lift or cut-out groove production line, lifting, a dead lift mode is cut, groove efficiency is low, operation labour intensity is large, and cut off groove production line, it is the fixed length system of installing in approach table, and drive pipe fitting to implement fixed length cutting by fixed length system, groove, in the course of conveying of pipe fitting, exist pipe fitting not press tightly and cause pipe fitting to produce displacement, therefore often fixed length is inaccurate, there is larger fixed length error, all there is certain defect in above-mentioned mode, be unfavorable for the smooth production on pipe prefabrication production logistics line, a kind of novel labour intensity is little, fixed length is effective, the customized cut-off groove integrated production line of convenient operation becomes those skilled in the art's technical problem urgently to be resolved hurrily.
Utility model content
Technical problem to be solved in the utility model is, overcomes the shortcoming of prior art, provides that a kind of fixed length precision is high, labour intensity is little, the customized cut-off groove integrated production line of convenient operation.
The technical scheme that the utility model solves above technical problem is:
A kind of customized cut-off groove integrated production line, mainly by former bin, stock stop, material loading, turning over arm, blanking turns over arm, approach table, runout table, Hydraulic Station, cut-out groove all-in-one, automatic cut-to-length system, finished product bin and forms, horizontal direction sets gradually approach table, cut-out groove all-in-one, runout table and they are on same center line, approach table one side arranges at least one former bin, raw material is put up slope shape, the least significant end of the former bin of slope shape is installed stock stop, material loading is also installed between former bin and approach table and is turned over arm; One side of runout table arranges at least one finished product bin, and finished product bin and former bin, in the same side, are installed blanking between finished product bin and runout table and turned over arm; Automatic cut-to-length system is also installed on runout table, and Hydraulic Station turns over material loading respectively by oil pipe that arm, blanking turn over arm, stock stop is connected.
The technical scheme that the utility model further limits is:
Automatic cut-to-length system comprises fixed length system support frame, fixed length system support frame is provided with dee away from a side of runout table, in dee, be provided with the drag chain of coupling, the top fixed installation cuboid crossbeam of fixed length system support frame, the top of cuboid crossbeam arranges air cylinder support, one side of cuboid crossbeam is provided with line slideway opposite side and offsets with the brake block that is arranged on air cylinder support lower end, between air cylinder support lower end and cuboid beam top, drive unit is installed, the two ends of air cylinder support are connected with Standard Cylinder and baffle plate respectively, baffle plate is comprised of baffle body and the flapper arm that is connected in baffle body, the middle part of flapper arm is connected with the external part of Standard Cylinder.
In aforementioned customized cut-off groove integrated production line, drive unit is comprised of servomotor and driver.
The beneficial effects of the utility model are: the utility model adopts slope-shaped, the material loading spacing to pipe fitting of former bin support tubes, stock stop to turn over arm and blanking and turns over arm and automatically pipe fitting is turned over to approach table and on runout table respectively by the control of Hydraulic Station, has reduced workman's labour intensity; Automatic cut-to-length system is creationary to be arranged on runout table, after pipe fitting fixed length, by cutting off groove all-in-one clamping device, clamp, then implement customized cut-off and the groove of pipe fitting, owing to directly implementing to cut off and groove after fixed length, there is no pipe fitting transmission again, therefore fixed length precision is more accurate; The utility model is simple to operate, work accuracy is high, and integrated structure makes raw material processing streamlined, and human resources obtain an equitable breakdown, and have greatly improved operating efficiency, have reduced production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the structural representation of the utility model automatic cut-to-length system.
In figure: 1, former bin, 2, stock stop, 3, material loading turns over arm, 4, approach table, 5, Hydraulic Station, 6, encoder component, 7, cut off groove all-in-one, 8, software control system, 9, runout table, 10, automatic cut-to-length system, 11, arm is turned in blanking, 12 finished product bins, 13, Standard Cylinder, 14, drive unit, 15, brake block, 16, cuboid crossbeam, 17, dee, 18, drag chain, 19, fixed length system support frame, 20, baffle body, 21, line slideway, 22, flapper arm, 23, air cylinder support.
The specific embodiment
embodiment 1
A kind of customized cut-off groove integrated production line that the present embodiment provides, structure as shown in Figure 1, mainly by former bin 1, stock stop 2, material loading turns over arm 3, arm 11 is turned in blanking, approach table 4, runout table 9, Hydraulic Station 5, cut off groove all-in-one 7, automatic cut-to-length system 10, finished product bin 12 forms, horizontal direction sets gradually approach table 4, cut off groove all-in-one 7, runout table 9 and they are on same center line, approach table 4 one sides arrange at least one former bin 1, former bin 1 is slope-shaped, the least significant end of the former bin 1 of slope shape is installed stock stop 2, between former bin 1 and approach table 4, material loading is also installed and is turned over arm 3, one side of runout table 9 arranges at least one finished product bin 12, and finished product bin 12, is installed blanking between finished product bin 12 and runout table 9 and turned over arm 11 in the same side with former bin 1, automatic cut-to-length system 1 is also installed on runout table 9, and Hydraulic Station 5 turns over material loading respectively by oil pipe that arm 3, blanking turn over arm 11, stock stop 2 is connected.
In the present embodiment, encoder component 6 is also installed by the import department that cuts off groove all-in-one 7.
In the present embodiment, automatic cut-to-length system 10 comprises fixed length system support frame 19, fixed length system support frame 19 is provided with dee 17 away from a side of runout table 9, in dee 17, be provided with the drag chain 18 of coupling, the top fixed installation cuboid crossbeam 16 of fixed length system support frame 19, the top of cuboid crossbeam 16 arranges air cylinder support 23, one side of cuboid crossbeam 16 is provided with line slideway 21 opposite sides and offsets with the brake block 15 that is arranged on air cylinder support 23 lower ends, between air cylinder support 23 lower ends and cuboid crossbeam 16 tops, drive unit 14 is installed, the two ends of air cylinder support 23 are connected with Standard Cylinder 13 and baffle plate respectively, baffle plate is comprised of baffle body 20 and the flapper arm 22 that is connected in baffle body 20, the middle part of flapper arm 22 is connected with the external part of Standard Cylinder 13.
In the present embodiment, drive unit 14 is comprised of servomotor and driver.
During concrete enforcement, pipe fitting is maneuvered on former bin 1 by driving, pipe fitting is rolled into voluntarily the position of the stock stop 2 that is arranged on slope least significant end on the former bin 1 of slope shape, stock stop 2 oil cylinders are controlled oil-feed by Hydraulic Station 5 and are shifted pipe fitting onto material loading and turn over arm 3 positions, material loading turns over arm 3 and by the control of Hydraulic Station 5, pipe fitting is turned over to approach table 4, the water receiving tank of approach table 4 and runout table 9 the insides is connected with cut-out groove all-in-one 7 respectively, form water circulation system, approach table 4 is coincide at grade and mutually with the import department that cuts off groove all-in-one 7, pipe fitting is delivered to and is cut off groove all-in-one 7 by approach table 4, automatic cut-to-length system 10 moves to the position that needs fixed how long pipe fitting according to the dimensional requirement of producing, approach table 4 carries pipe fitting to cross the encoder component 6 in order to counting, through cut off groove all-in-one 7 arrive parallel with cut-out groove all-in-one 7 exits and identical runout table 9 on until arrive to the automatic cut-to-length system 10 on runout table 9, cutting off groove one 7 machines implements to cut off and groove to pipe fitting, pipe fitting cuts off groove and by runout table 9, is transported to least significant end position later, blanking is turned over arm 11 oil cylinders and by Hydraulic Station 5, is controlled oil-feed pipe fitting is turned over to finished product bin 12, above everything is all directly to be controlled by software control system 8.
Wherein, when automatic cut-to-length system 10 operates, by drive unit 14 and line slide rail 21, control the position of baffle body 20 on runout table 9, to meet the requirement that needs the pipe fitting size of producing, the brake block 15 of cuboid crossbeam 16 1 sides withstands on cuboid crossbeam 16 after Standard Cylinder 13 effects simultaneously, when fixed length, play firm effect, while avoiding fixed length, be subjected to displacement and cause a deviation, Standard Cylinder 13 connects flapper arm 22 and controls rising and falling of baffle plate, after fixed length completes, can withdraw rapidly on runout table 9, guarantee that the conveying of pipe fitting is unobstructed.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (4)
1. a customized cut-off groove integrated production line, mainly by former bin, stock stop, material loading turns over arm, arm is turned in blanking, approach table, runout table, Hydraulic Station, cut off groove all-in-one, automatic cut-to-length system, finished product bin composition, it is characterized in that: horizontal direction sets gradually described approach table, cut off groove all-in-one, runout table and they are on same center line, described approach table one side arranges at least one former bin, described raw material is put up slope shape, the least significant end of the former bin of described slope shape is installed stock stop, between described former bin and approach table, material loading is also installed and is turned over arm, one side of described runout table arranges at least one finished product bin, and described finished product bin and described former bin, in the same side, are installed blanking between described finished product bin and described runout table and turned over arm, automatic cut-to-length system is also installed on described runout table, and described Hydraulic Station turns over described material loading respectively by oil pipe that arm, blanking turn over arm, stock stop is connected.
2. customized cut-off groove integrated production line according to claim 1, is characterized in that: encoder component is also installed by the import department of described cut-out groove all-in-one.
3. customized cut-off groove integrated production line according to claim 1, it is characterized in that: described automatic cut-to-length system comprises fixed length system support frame, described fixed length system support frame is provided with dee away from a side of described runout table, in described dee, be provided with the drag chain of coupling, the top fixed installation cuboid crossbeam of described fixed length system support frame, the top of described cuboid crossbeam arranges air cylinder support, one side of described cuboid crossbeam is provided with line slideway opposite side and offsets with the brake block that is arranged on described air cylinder support lower end, between described air cylinder support lower end and cuboid beam top, drive unit is installed, the two ends of described air cylinder support are connected with Standard Cylinder and baffle plate respectively, baffle plate is comprised of baffle body and the flapper arm that is connected in baffle body, the middle part of described flapper arm is connected with the external part of Standard Cylinder.
4. customized cut-off groove integrated production line according to claim 3, is characterized in that: described drive unit is comprised of servomotor and driver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320688716.6U CN203542044U (en) | 2013-11-04 | 2013-11-04 | Fixed-length groove cutting integrated production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320688716.6U CN203542044U (en) | 2013-11-04 | 2013-11-04 | Fixed-length groove cutting integrated production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203542044U true CN203542044U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320688716.6U Expired - Lifetime CN203542044U (en) | 2013-11-04 | 2013-11-04 | Fixed-length groove cutting integrated production line |
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| CN (1) | CN203542044U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043985A (en) * | 2014-06-17 | 2014-09-17 | 安徽合力股份有限公司 | Bidirectional positioning clamping device used for cutting two ends of middle portal steel channels of forklift |
| CN106001733A (en) * | 2016-06-21 | 2016-10-12 | 天津市联众钢管有限公司 | High-precision semi-automatic steel pipe cutting device |
| CN111098150A (en) * | 2019-12-30 | 2020-05-05 | 浙江富冈机床有限公司 | Sawing chamfering thread rolling production line |
| CN116765623A (en) * | 2023-06-27 | 2023-09-19 | 苏州杰可拓智能科技有限公司 | Laser pipe cutting machine and pipe cutting method |
-
2013
- 2013-11-04 CN CN201320688716.6U patent/CN203542044U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043985A (en) * | 2014-06-17 | 2014-09-17 | 安徽合力股份有限公司 | Bidirectional positioning clamping device used for cutting two ends of middle portal steel channels of forklift |
| CN106001733A (en) * | 2016-06-21 | 2016-10-12 | 天津市联众钢管有限公司 | High-precision semi-automatic steel pipe cutting device |
| CN111098150A (en) * | 2019-12-30 | 2020-05-05 | 浙江富冈机床有限公司 | Sawing chamfering thread rolling production line |
| CN116765623A (en) * | 2023-06-27 | 2023-09-19 | 苏州杰可拓智能科技有限公司 | Laser pipe cutting machine and pipe cutting method |
| CN116765623B (en) * | 2023-06-27 | 2024-03-26 | 苏州杰可拓智能科技有限公司 | Laser pipe cutting machine and pipe cutting method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: NANJING AOTE AUTOMATION CO., LTD. Free format text: FORMER OWNER: NANJING AUTO ELECTRIC CO., LTD. Effective date: 20150722 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150722 Address after: 211200 No. 1 Zhongxing West Road, Lishui economic and Technological Development Zone, Jiangsu, Nanjing Patentee after: NANJING AUTO AUTOMATION CO.,LTD. Address before: 211100 Jiangning economic and Technological Development Zone, Jiangsu Province, West Pavilion Road, Shimizu Patentee before: NANJING AUTO ELECTRIC Co.,Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140416 |
|
| CX01 | Expiry of patent term |