CN203504371U - Stator winding machine - Google Patents
Stator winding machine Download PDFInfo
- Publication number
- CN203504371U CN203504371U CN201320624521.5U CN201320624521U CN203504371U CN 203504371 U CN203504371 U CN 203504371U CN 201320624521 U CN201320624521 U CN 201320624521U CN 203504371 U CN203504371 U CN 203504371U
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- winding
- main shaft
- plc controller
- stator
- liquid crystal
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Abstract
The utility model relates to a stator winding machine which comprises a multi-strand wire releasing mechanism, a guide detection mechanism, a winding mechanism and an electric control system. The guide detection mechanism comprises a guide bracket body. The guide bracket body is provided with a guide wheel, a damper, a tensioning wheel mechanism and a multi-strand broken wire detector. The winding mechanism comprises a machine bench and a main shaft which is arranged on the upper side of the machine bench. A replaceable winding module is arranged on the front end of the main shaft. The electric control system comprises a PLC controller and a touch liquid crystal display. The multi-strand broken wire detector and the touch liquid crystal display are respectively connected with the PLC controller. The control end of the PLC controller is connected with a main shaft drive mechanism which is arranged in the machine bench, so as to control the operation of the main shaft drive mechanism. The stator winding machine has high versatility, can adapt to different stator windings, and is provided with the multi-strand broken wire detector to prevent wire breakage in a winding process.
Description
Technical field
The utility model relates to motor manufacturing technology field, is specifically related to a kind of stator winder.
Background technology
Stator winder is a kind of equipment for coiling stator winding, in field of motor manufacturing, has larger demand.At present, common stator winder ubiquity is controlled inconveniently on the market, and equipment control precision is not high, and the number of share of stock of coiling is limited, and thread break detector is not set, and broken string such as cannot predict at the shortcoming.
A kind of multi-stranded wire winding machine for stator that for example number of patent application is 201110459639.2, it mainly comprises winding mechanism, indexing mechanism, backplate mechanism and winding mould.Winding mould comprises: be fixed on the mold base on winding mechanism, the die ontology being fixedly connected with mold base, be arranged at respectively two mould journal stirrups of the upper and lower surperficial both sides of die ontology, mould journal stirrup is rotationally connected by rotating shaft and mold base and driven mold journal stirrup is done the mould driving mechanism of rotating folding motion with respect to die ontology.While adopting this multi-stranded wire winding machine for stator winding first layer line, mould journal stirrup is close to the upper and lower surface of die ontology, and what can make that ground floor wire-wound establishes is more smooth; When winding the second layer line, can open and make to form winding space between die ontology and corresponding mould journal stirrup by mould driving mechanism driven mold journal stirrup, can make the winding neat, from level to level of multiply enamelled wire to stator, and then avoid the mutual friction of enamelled wire phase to produce the problem scratching.
Although this patent has avoided the mutual friction of enamelled wire phase to produce the problem scratching to a certain extent, shows deficiency in burn out detection and universal performance, cannot further adapt to the demand in market.
Summary of the invention
Based on above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide a kind of stator winder, not only versatility is high can adapt to different stator winding for this stator winder, is also provided with multi cord thread break detector, can prevent the process interrupt line in coiling.
The technical solution of the utility model is: a kind of stator winder, comprise multiply payingoff mechanism, guiding testing agency, winding mechanism and electric-control system, described guiding testing agency comprises guiding trestle body, is provided with guide wheel, damper, tension pulley mechanism and multi cord thread break detector on described guiding trestle body; Described winding mechanism comprises board and the main shaft that is arranged on board upside, and described front-end of spindle is provided with removable winding former; Described electric-control system comprises PLC controller and touch liquid crystal display, described multi cord thread break detector is connected with PLC controller respectively with touch liquid crystal display, the control end of described PLC controller also be arranged on board in main shaft drives mechanism be connected, to control main shaft drives mechanism running.
Further, above-mentioned multiply payingoff mechanism comprises and is arranged on wire-unfolding rack body, several unwrapping wire guide wheels and several are for placing the dolly support body of the stator coil of wire, described several unwrapping wire guide wheels are disposed on wire-unfolding rack, and described several dolly support body correspondences are placed on the below of unwrapping wire guide wheel.
Further, above-mentioned touch liquid crystal display is arranged on the control cabinet front side of board upper end, is also provided with several control buttons on described control cabinet.
Further, on above-mentioned control cabinet, be also connected with pedal control switch.
The beneficial effects of the utility model are: the one, only need to change the stator winding that different winding formers gets final product coiling different size.The 2nd, adopt PLC+ liquid crystal touch screen electric-control system, the clear demonstration winding process data of energy, facilitate human-computer dialogue, and various wire winding parameters can be set on screen, and can store many cover wire windings simultaneously.The 3rd, there is multi cord thread break detector, can prevent the process interrupt line that winds the line.The 4th, with hand-stripping mechanism or fast demoulding mechanism, winding is peeled off more convenient.The 5th, with the pretension mechanism of manual adjustments.The 6th, winding process within the specific limits can stepless time adjustment.Not only versatility is high can adapt to different stator winding for this stator winder, is also provided with multi cord thread break detector, can prevent the process interrupt line in coiling.
Accompanying drawing explanation
Fig. 1 is the front view of the stator winder in embodiment.
Label declaration: the 1-multiply payingoff mechanism 2-guiding 3-of testing agency winding mechanism 4-electric-control system 5-wire-unfolding rack body 6-unwrapping wire guide wheel 7-dolly support body 8-guiding trestle body 9-guide wheel 10-damper 11-tension pulley mechanism 12-multi cord thread break detector 13-board 14-main shaft 15-winding former 16-touch liquid crystal display 17-control cabinet 18-button.
Embodiment
As shown in Figure 1, stator winder of the present utility model mainly comprises multiply payingoff mechanism 1, guiding testing agency 2, winding mechanism 3 and electric-control system 4.
Above-mentioned multiply payingoff mechanism 1 comprises and is arranged on wire-unfolding rack body 5, several unwrapping wire guide wheels 6 and several are for placing the dolly support body 7 of the stator coil of wire, described several unwrapping wire guide wheels are disposed on wire-unfolding rack, and described several dolly support body correspondences are placed on the below of unwrapping wire guide wheel.
Above-mentioned guiding testing agency 2 comprises guiding trestle body 8, is provided with guide wheel 9, damper 10, tension pulley mechanism 11 and multi cord thread break detector 12 on described guiding trestle body 8.
Above-mentioned winding mechanism 3 comprises board 13 and the main shaft 14 that is arranged on board 13 upsides, and described main shaft 14 front ends are provided with removable winding former 15.
Above-mentioned electric-control system comprises PLC controller and touch liquid crystal display 16, described multi cord thread break detector is connected with PLC controller respectively with touch liquid crystal display, the control end of described PLC controller also be arranged on board in main shaft drives mechanism be connected, to control main shaft drives mechanism running.
Above-mentioned touch liquid crystal display is arranged on control cabinet 17 front sides of board upper end, is also provided with several control buttons 18 on described control cabinet.On described control cabinet, be also connected with pedal control switch.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, include in scope of patent protection of the present utility model.
Claims (4)
1. a stator winder, comprise multiply payingoff mechanism, guiding testing agency, winding mechanism and electric-control system, it is characterized in that: described guiding testing agency comprises guiding trestle body, is provided with guide wheel, damper, tension pulley mechanism and multi cord thread break detector on described guiding trestle body; Described winding mechanism comprises board and the main shaft that is arranged on board upside, and described front-end of spindle is provided with removable winding former; Described electric-control system comprises PLC controller and touch liquid crystal display, described multi cord thread break detector is connected with PLC controller respectively with touch liquid crystal display, the control end of described PLC controller also be arranged on board in main shaft drives mechanism be connected, to control main shaft drives mechanism running.
2. stator winder according to claim 1, it is characterized in that: described multiply payingoff mechanism comprises and is arranged on wire-unfolding rack body, several unwrapping wire guide wheels and several are for placing the dolly support body of the stator coil of wire, described several unwrapping wire guide wheels are disposed on wire-unfolding rack, and described several dolly support body correspondences are placed on the below of unwrapping wire guide wheel.
3. stator winder according to claim 1, is characterized in that: described touch liquid crystal display is arranged on the control cabinet front side of board upper end, is also provided with several control buttons on described control cabinet.
4. stator winder according to claim 3, is characterized in that: on described control cabinet, be also connected with pedal control switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320624521.5U CN203504371U (en) | 2013-10-11 | 2013-10-11 | Stator winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320624521.5U CN203504371U (en) | 2013-10-11 | 2013-10-11 | Stator winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203504371U true CN203504371U (en) | 2014-03-26 |
Family
ID=50335315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320624521.5U Expired - Fee Related CN203504371U (en) | 2013-10-11 | 2013-10-11 | Stator winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203504371U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018201420A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Coil winding apparatus for motor rotor |
| CN112355184A (en) * | 2020-10-14 | 2021-02-12 | 莫诺特泵业(集团)有限公司 | Fire pump assembly equipment and assembly process thereof |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
-
2013
- 2013-10-11 CN CN201320624521.5U patent/CN203504371U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018201420A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Coil winding apparatus for motor rotor |
| CN112355184A (en) * | 2020-10-14 | 2021-02-12 | 莫诺特泵业(集团)有限公司 | Fire pump assembly equipment and assembly process thereof |
| CN112355184B (en) * | 2020-10-14 | 2022-07-22 | 莫诺特泵业(集团)有限公司 | Fire pump assembly equipment and assembly process thereof |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
| CN113131693B (en) * | 2021-05-19 | 2023-11-24 | 苏州新智机电工业有限公司 | Winding machine with wire-shortage early warning function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 Termination date: 20141011 |
|
| EXPY | Termination of patent right or utility model |